SURFACE-TREATMENT FACILITY AND METHOD FOR SURFACE-TREATING VEHICLE BODIES

Abstract

The invention relates to a surface-treatment facility (10) for surface-treating vehicle bodies (12), said facility comprising at least two floor-bound transport carriages (20), each of which comprises a fastening device (18), to which vehicle bodies (12) can be fastened. Each transport carriage (20) can be shifted by means of its own drive that can be carried therewith. The surface-treatment facility (10) also comprises a substantially gas-tight treatment chamber (14) that is delimited by a housing (15). The vehicle bodies (12) can be moved, at least temporarily, in the treatment chamber (12) by means of a relevant transport carriage (20). The surface-treatment facility (10) further comprises a travel region (22), arranged outside the housing (15), in which the transport carriages (20) can be moved, at least temporarily. Furthermore, the surface-treatment facility (10) comprises a gap (30) which is formed in the housing (15) between the travel region (22) and the treatment chamber (14) and through which the fastening device (18) of the relevant transport carriage (20) protrudes if the transport carriage (20) is in the travel region (22) A first atmosphere can be generated in the travel region (22) and a second atmosphere, which is different from the first atmosphere, can be generated in the treatment chamber (14).

Claims

1. A surface treatment facility for the surface treatment of vehicle bodies, the surface treatment facility comprising: a) at least two floor-bound transport trucks which have in each case one fastening installation to which vehicle bodies are able to be fastened, wherein each transport truck is able to be independently displaced by means of a dedicated drive that is able to be carried onboard said transport truck; b) a treatment chamber which is delimited in a substantially gas-tight manner by a housing and in which the surfaces of the vehicle bodies are treated, and in which at least part of the fastening installations and the vehicle bodies fastened thereto by means of the respective transport truck are able to be at least temporarily moved in the treatment chamber; c) a travel region which is disposed outside the housing and in which the transport trucks are able to at least temporarily travel, wherein the respective transport truck is situated in the travel region when at least part of the respective fastening installation and the vehicle body fastened thereto is situated in the treatment chamber; and d) a gap which in the housing is configured between the travel region and the treatment chamber and through which the fastening installation of the respective transport truck protrudes when the transport truck is situated in the travel region; wherein a first atmosphere is able to be generated in the travel region, and a second atmosphere, which differs from the first atmosphere, is able to be generated in the treatment chamber.

2. The surface treatment facility as claimed in claim 1, wherein the first atmosphere differs from the second atmosphere on account of at least one parameter, and wherein the parameter is selected from the group comprising: temperature, pressure, air humidity, flow rate, flow direction, and particle load.

3. The surface treatment facility as claimed in claim 1, further comprising an atmospheric separation installation, which impedes or prevents any exchange of atmospheres, at least from the treatment chamber to the travel region.

4. The surface treatment facility as claimed in claim 3, wherein the atmospheric separation installation is a sealing device which is disposed in or on the gap.

5. The surface treatment facility as claimed in claim 3, wherein the atmospheric separation installation is a fan by means of which an air flow, which impedes or prevents any exchange of atmospheres, at least from the treatment chamber to the travel region, can be generated.

6. The surface treatment facility as claimed in claim 5, wherein the air flow is an air curtain which closes the gap in an at least almost air-tight manner.

7. The surface treatment facility as claimed in claim 1, wherein the transport truck in the travel region is able to be at least temporarily moved by means of a drive system, which is installed in the travel region and is independent of the drive that is able to be carried onboard said transport truck.

8. The surface treatment facility as claimed in claim 7, wherein the drive system at least in part of the travel region is connected in a form-fitting manner to the transport truck.

9. The surface treatment facility as claimed in claim 1, further comprising an adjustment device, which in the treatment space is specified for providing the fastening installation and the vehicle body fastened thereto at a variable height.

10. The surface treatment facility as claimed in claim 1, further comprising a monitoring installation, which is disposed on the transport truck and for checking the spacing of the transport trucks from objects and/or people has a monitoring region U, wherein the size of the monitoring region and/or the position of the monitoring region U relative to the transport truck are/is variable.

11. The surface treatment facility as claimed in claim 10, wherein the monitoring region U is smaller when the transport truck is situated in the travel region.

12. A manufacturing facility for producing vehicles, having a surface treatment facility as claimed in claim 1.

13. A method for the surface treatment of vehicle bodies, the method comprising: a) at least two floor-bound transport trucks which have in each case one fastening installation to which vehicle bodies are able to be fastened, wherein each transport truck is independently displaced by means of a dedicated drive that is able to be carried onboard said transport truck; b) at least part of the fastening installations and the vehicle bodies fastened to the fastening installations by means of the transport truck are at least temporarily moved in a treatment chamber which by a housing is delimited in a substantially air-tight manner, wherein the vehicle bodies are treated in the treatment chamber; c) the transport trucks are at least temporarily moved to a travel region, which is disposed outside the housing, wherein the respective transport truck is situated in the travel region when at least part of the respective fastening installation and the vehicle body fastened thereto are situated in the treatment chamber; and d) the fastening installation of the respective transport truck protrudes through a gap which in the housing is configured so as to be between the travel region and the treatment chamber when the transport truck is situated in the travel region; wherein a first atmosphere is generated in the travel region, and a second atmosphere, which differs from the first atmosphere, is generated in the treatment chamber.

14. The method for treating surfaces of vehicle bodies as claimed in claim 13, wherein a monitoring installation that is disposed in the transport truck by way of a monitoring region checks the spacing of the transport trucks from objects and/or people, wherein the size of the monitoring region U and/or the position of the monitoring region U relative to the transport truck are/is variable, and wherein the monitoring region U is decreased when the transport truck enters the travel region and/or is increased when the transport truck exits the travel region.

15. The method for treating surfaces of vehicle bodies as claimed in claim 13, wherein the spacing of successive transport trucks in the travel region and/or the direction of movement of the transport trucks is varied.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0060] Exemplary embodiments of the invention will be explained in more detail hereunder by means of the drawings in which:

[0061] FIG. 1 shows a surface treatment facility according to the invention according to a first exemplary embodiment in a section along the conveying direction F;

[0062] FIG. 2 shows the surface treatment facility shown in FIG. 1 in a section transverse to the conveying direction F;

[0063] FIG. 3 shows a variant of the surface treatment facility from FIG. 2, wherein the surface treatment facility additionally has a separation chamber;

[0064] FIG. 4 shows a fragment of the surface treatment facility from FIG. 3, wherein the surface treatment facility has a fan as an atmospheric separation installation;

[0065] FIG. 5 shows the fragment of the surface treatment facility from FIG. 4, wherein the fan generates an air curtain;

[0066] FIG. 6 shows the fragment of the surface treatment facility from FIG. 4, wherein the fan suctions air from the travel region;

[0067] FIG. 7 shows a fragment of the surface treatment facility from FIG. 3, wherein the transport truck has a gear wheel for driving the transport truck in a form-fitting manner;

[0068] FIG. 8 shows a lateral view of a region of the surface treatment facility from FIG. 7;

[0069] FIG. 9 shows a fragment of the surface treatment facility from FIG. 3, wherein the surface treatment facility has a chain for driving the transport truck in a form-fitting manner;

[0070] FIG. 10 shows a lateral view of a region of the surface treatment facility from FIG. 9;

[0071] FIG. 11 shows a fragment of the surface treatment facility from FIG. 3, wherein the surface treatment facility has a conveyor belt for driving the transport truck;

[0072] FIG. 12 shows a lateral view of a region of the surface treatment facility from FIG. 11;

[0073] FIG. 13 shows a transport truck according to the invention having a monitoring region of the monitoring installation;

[0074] FIG. 14 shows the transport truck from FIG. 13, wherein the monitoring region is small in comparison to FIG. 13; and

[0075] FIG. 15 shows the transport truck from FIG. 13 in a travel region.

DESCRIPTION OF PREFERRED EXEMPLARY EMBODIMENTS

1. First Exemplary Embodiment

[0076] FIG. 1 shows a surface treatment facility 10 according to the invention for the surface treatment of vehicle bodies 12. The surface treatment facility 10 can be a painting facility, for example. The vehicle bodies 12 are disposed in a treatment chamber 14 which is delimited in a substantially gas-tight manner by a housing 15. The housing 15 comprises a ceiling 6, a floor 7, and lateral walls 8. Application installations 16 for treating the surfaces of the vehicle bodies 12 are disposed in the treatment chamber 14. The application installations can be, for example, robots, the movable arm of the latter supporting a rotary atomizer. A plenum 17 is disposed above the treatment chamber 14.

[0077] The vehicle bodies 12 are releasably fastened to fastening installations 18 which are connected to transport trucks 20 and supported by the latter. The transport trucks 20 are disposed in a travel region 22 having a running floor 23. The travel region 22 is disposed below the treatment chamber 14 and separated from the treatment chamber 14 by the floor 7 of the housing 15. The floor 7 in the exemplary embodiment illustrated also supports the application installations 16. Alternatively thereto, additional support structures such as longitudinal beams or the like, which support the application installations 16, can extend in the treatment chamber. Moreover, the application installations 16 can also be fastened to another part of the housing 15, for example suspended on one of the lateral walls 8 or on the ceiling 6 of the housing 15.

[0078] The transport trucks 20 have wheels 26 by way of which the transport trucks 20 are moved in the conveying direction F on the running floor 23 of the travel region 22. The wheels are preferably omnidirectional running wheels. On account thereof, the transport trucks 20 are able to be maneuvered in a particularly flexible manner in the tightest space. Furthermore, the transport trucks 20 have dedicated onboard drives 21.

[0079] The transport trucks 20 comprise deployable adjustment devices 24 by way of which the position of the vehicle bodies 12 in the treatment chamber 14 can be varied. In FIG. 1, the vehicle body 20 which in the conveying direction F is at the front in the treatment chamber 14, by means of the deployed adjustment device 24 is elevated in relation to the further vehicle bodies 20. The higher position of the vehicle body 20 often enables improved processing access of the application installation 16 to the vehicle body 20.

[0080] The adjustment devices 24 can also be embodied in such a manner that said adjustment devices 24 pivot the fastening installations 18 about one axis or a plurality of axes. Alternatively thereto, the adjustment devices 24 to this end can be integrated in the fastening installations 18, as is the case in a scissors lift, for example, a vehicle body 12 being able to be directly fastened to the table of said scissors lift.

[0081] A lock 25 is disposed at the exit of the travel region 22. The lock 25 can in particular be a mechanical element, for example a flap. However, an air curtain is also conceivable as the lock 25.

[0082] A lock of an identical type is preferably also situated at the entry into the travel region 22 (not illustrated). Locks can also be disposed at the entry and exit of the treatment chamber 14.

[0083] The transport trucks 20 by means of dedicated drives which are able to be carried on board travel in the conveying direction F through the travel region 22. The vehicle bodies 12 are transported through the treatment chamber 14 by the transport trucks 20 and treated by the application installations 16. The adjustment devices 24 herein can lift or lower the vehicle body 12 in the treatment chamber when required.

[0084] The vehicle bodies 12 are subsequently transported out of the treatment chamber 14 by the transport trucks 20 and can be supplied to a further treatment station.

[0085] FIG. 2 shows a section transverse to the conveying direction F of the surface treatment facility 10 shown in FIG. 1. As opposed to FIG. 1, a gap 30 which is configured on the floor 7 of the housing 15 of the treatment chamber 14 can additionally be seen in FIG. 2. The gap 30 is closed by means of a sealing device 32 which prevents or impedes an exchange of atmospheres between the treatment chamber 14 and the travel region 22. On account thereof, none of the atmosphere of the treatment chamber 14, or only minor quantities thereof, enter the travel region 22. Practically no substances which are created in the treatment of the vehicle bodies 12 or are required for the treatment (paint particles, for example) thus make their way into the travel region 22. The sealing device 32 thus avoids damage to the transport trucks 20 and contamination of the running floor 23.

[0086] In the exemplary embodiment shown in FIG. 2, a monitoring installation 34 is furthermore disposed on the transport truck 20, said monitoring installation 34 checking the spacing of the transport truck 20 from other objects and/or people. The monitoring installation 34 comprises one or a plurality of distance monitoring sensors which detect transport trucks 34 and/or other objects in a monitoring region U. The monitoring installation 34 sends a command to the controller of the transport truck 20 when a transport truck 34 and/or any other object is situated in the monitoring region U. The controller of the transport truck 20 processes the commands and, with the aid of the drive 21, so as to increase the spacing of the transport truck 20 from the detected transport truck 34 and/or any other object corrects the position and/or the speed of the transport truck 20. When no transport truck 34 and/or any other object is situated in the monitoring region U of the monitoring installation 34, the latter does not send any commands to the controller of the transport truck 20.

[0087] Should a plurality of distance monitoring sensors 34 be provided, the latter can be disposed so as to be distributed on the surface of the transport truck 20, for example on the front side and the rear side and on the sides of the transport truck 20 so as to enable monitoring in a large area around the respective transport truck 20.

2. Second Exemplary Embodiment

[0088] FIG. 3 shows an exemplary embodiment of the surface treatment facility 10 as a dry facility. The surface treatment facility 10 of FIG. 3 substantially has the elements of the surface treatment facility 10 of FIG. 1. The surface treatment facility 10 of FIG. 3 moreover has a separation chamber 36 for separating substances, for example overspray, which are released in the treatment chamber 14. The separation chamber 36 is disposed below the running floor 23 and thus below the travel region 22 and the treatment chamber 14. It is however also conceivable for the separation chamber 36 to be disposed beside the travel region 22 or beside the treatment chamber 14.

3. Third Exemplary Embodiment

[0089] FIG. 4 shows a fragment of the surface treatment facility 10 of FIG. 3. The surface treatment facility 10 additionally has a fan 38 which supplies air to the travel region 22 of the transport truck 20.

[0090] A positive pressure is created in the travel region 22 on account of the air being supplied into the travel region, this in turn preventing or impeding any ingress of the atmosphere of the treatment chamber 14 into the travel region 22. Alternatively, the positive pressure can be at least locally generated in the proximity of the transport truck 20 by means of a compressed-gas reservoir that is carried on board the transport truck 20. In order for explosions to be avoided, the gas contained in the compressed-gas reservoir is preferably nitrogen or any other explosion-preventing gas.

4. Fourth Exemplary Embodiment

[0091] FIG. 5 substantially shows the fragment of the surface treatment facility 10 of FIG. 4. As opposed to FIG. 4, the routing of the air of the air flow generated by the fan 38 in FIG. 5 is however directed in such a manner that an air curtain is generated at the gap 30, on account of which the gap 30 is closed in an at least almost air-tight manner. A suctioning device 40 is likewise disposed in the surface treatment facility 10, said suctioning device 40 at the gap 30 suctioning the air flow generated by the fan 38.

5. Fifth Exemplary Embodiment

[0092] FIG. 6 substantially shows the surface treatment facility 10 of FIG. 4, but as opposed to FIG. 4, the fan 38 of FIG. 6 suctions air from the travel region 22. The air is supplied to the gap 30 so as to impede or prevent any exchange of atmospheres from the treatment chamber 14 to the travel region 22. This has the advantage that a positive pressure is not generated in the entire travel region 22. The suctioning of the air in the travel region 22 creates a negative pressure at the suction location of the fan. The air flows from the positive pressure location to the negative pressure location in order for the pressure differential to be equalized. On account thereof, a circulation of the suctioned and blown air in the travel region 22 is generated. Consequently, the blown air does not flow through the gap 30 into the treatment chamber 14, as opposed to the exemplary embodiment shown in FIG. 4.

[0093] This in comparison to FIG. 4 has the advantage that an exchange of atmospheres from the travel region to the treatment chamber is also prevented. The constantly circulating air in the travel region 22 moreover has the effect of cooling the transport truck 20 and the components thereof.

6. Sixth Exemplary Embodiment

[0094] FIGS. 7 and 8 show an exemplary embodiment of the form-fitting drive system 41 according to the invention. The form-fitting drive system 41 comprises two racks 42 which are assembled so as to be locationally fixed in the travel region 22. The transport truck 20 additionally comprises gear wheels 44 and a motor 46. The motor 46 drives the gear wheels 44, on account of which the gear wheels 44 engage in a formfitting manner in the racks 42 and roll along the racks 42. On account thereof, the transport truck 20 is driven in a form-fitting manner along the conveying direction F and herein rolls on the wheels 26 along the running floor 23.

[0095] It is however also conversely conceivable that a multiplicity of gear wheels 44 are assembled so as to be locationally fixed along the travel region. The gear wheels 44 are driven by means of an electric motor, for example. The rack 42 in this case is assembled on the transport truck 20. The gear wheels 44 engage in a likewise form-fitting manner in the rack 42. The transport truck 20 is displaced along the travel region 22 on account of the gear wheels 44 being driven and connected in a form-fitting manner to the rack 42 that is fastened to the transport truck 20.

7. Seventh Exemplary Embodiment

[0096] FIGS. 9 and 10 show a second exemplary embodiment of the form-fitting drive system 41 according to the invention. The form-fitting drive comprises a chain 48 having entrainment elements 50 fastened thereto and a drive unit 54. The transport truck 20 has engagement elements 52 in which the entrainment elements 50 engage. The drive unit 54 drives the chain 48 and on account thereof moves the transport truck through the travel region 22.

[0097] FIGS. 11 and 12 show an alternative exemplary embodiment of an external drive in which the transport truck 20 is supported and conveyed by a transport means that is moved in a translatory manner. FIG. 11 shows two such transport means which are configured as transport belts 58. In order for the transport belts 58 to be moved, the drive comprises rollers 56 which are connected in a form-fitting manner to the transport belts 58. In order to connect in a form-fitting manner, gripping elements which are configured on the rollers 56 engage in depressions or openings of the transport belts 58. The rollers 56 are driven by means of a motor 46, on account of which the transport belts 58 are moved in order for the transport trucks 20 to be conveyed. Alternatively, the rollers 56 can also be connected in a friction-fitting manner to the transport belts 58.

[0098] FIG. 12 as an alternative shows a chain 58′ as a transport means for conveying the transport trucks 20. The chain 58′ is driven in a form-fitting manner by gear wheels 56′.

8. Eighth Exemplary Embodiment

[0099] FIGS. 13 and 14 show the transport truck 20 shown in FIGS. 1 to 12 having fastening installations 18. The transport truck 20 in FIG. 13 is loaded with a vehicle body 12 and is situated outside the travel region 22.

[0100] FIG. 14 shows a transport truck 20 which is without a load and situated outside the travel region 22. By virtue of the additional risk on account of the vehicle body 12 when maneuvering the transport truck 20 in FIG. 13, the monitoring region U is set so as to be larger than the monitoring region U of the transport truck 20 without a load of FIG. 14.

[0101] FIG. 15 shows transport trucks 20 which are loaded with vehicle bodies 12 in the travel region 22. In comparison to the loaded transport truck of FIG. 13, the monitoring region is set so as to be smaller in order to be able to position the transport truck 20 more accurately in the travel region 22, without the monitoring installation 34 permanently generating error messages. On account thereof, smaller spacings between neighboring transport trucks 20 can be set in the travel region 22, this enabling a more efficient utilization in terms of space of the surface treatment facility 10. A smaller monitoring region U in the travel region 22 is less critical than outside the travel region 22, because the risk of colliding with people and objects is minor within the travel region 22.

[0102] The size of the monitoring region U can be made a function of the treatment process. For example, the monitoring region U in a coating facility, in which the vehicle bodies 12 are to be spaced apart in a comparatively wide manner may be larger than the monitoring region U in a drying facility.