WALL BLOCK, RANGE OF WALL BLOCKS, AND FORMWORK FOR PRODUCING A WALL BLOCK
20210348383 · 2021-11-11
Inventors
Cpc classification
E04B2/18
FIXED CONSTRUCTIONS
E04B2002/0265
FIXED CONSTRUCTIONS
B28B7/0014
PERFORMING OPERATIONS; TRANSPORTING
B28B7/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Wall block (2) made of artificial stone material; it has an overall elongate form and a first seating surface (10); an opposing second seating face (12); a first end face (14); an opposing second end face (16); a first wall surface side (18); an opposing second wall surface side (20); it has, on its first seating face, a first seating surface (4) and, on its second seating face, a second seating surface (6); it has a lateral surface (8) and a plurality of extension arrangements (30) arranged in a row on its first seating face (10) and a plurality of receiving arrangements (40) arranged in a row on its second seating face (12), these arrangements each being complementary to one another such that a particular extension arrangement fits in form-fitting engagement with a particular receiving arrangement of a third further wall block which is designed as a receiving arrangement of the claimed wall block, and such that a particular receiving arrangement fits in form-fitting engagement with a particular extension arrangement of a fourth further wall block which is designed as an extension arrangement of the claimed wall block, the particular extension arrangement and the particular receiving arrangement being designed such that the form-fitting engagement—considered per se—is possible both when the longitudinal central axes of the claimed wall block and of the third further or fourth further wall block are parallel to one another and when the longitudinal central axes of the claimed wall block and of the third further or fourth further wall block—seen in plan view of the first seating face or the second seating face of the claimed wall block—extend at an angle (81) to one another; and it is formed having a fin (60) at the transition between its first end face and its first wall surface side, and/or at the transition between its first end face and its second wall surface side, which fin protrudes beyond a virtual flat surface (61) located at the center of the first end face at a right angle to the longitudinal axis of the wall block.
Claims
1. Wall block (2) made of artificial stone material, having the following features: The wall block (2) has an overall elongate form with a longitudinal central axis (L) and with a length (l) that is greater than the width (b) of the wall block (2), and the wall block comprises: a first seating face (10) which is provided as an upper face of the wall block (2) or as a lower face of the wall block (2); an opposing second seating face (12) which is provided as the other of the upper face of the wall block (2) or lower face of the wall block (2); a first end face (14) which is provided to face a first further wall block (2) which is adjacent to the claimed wall block (2) in the longitudinal direction; an opposing second end face (16) which is provided to face a second further wall block (2) which is adjacent to the claimed wall block (2) in the longitudinal direction; a first wall surface side (18) which is provided to be part of a first wall surface; an opposing second wall surface side (20) which is provided to be part of an opposing second wall surface; the wall block (2) has, on its first seating face (10), a first seating surface (4) which is provided for compressive-force transmission with at least a third further wall block (2) that is adjacent in height; the wall block (2) has, on its second seating face (12), a second seating surface (6) which is provided for compressive-force transmission with at least a fourth further wall block (2) that is adjacent in height; the wall block 2 has a lateral surface (8) which extends on its first end face (14), its first wall surface side (18), its second end face (16) and its second wall surface side (20); the wall block (2) has a plurality of extension arrangements (30) arranged in a row on its first seating face (10) and a plurality of receiving arrangements (40) arranged in a row on its second seating face (12), the extension arrangements (30) and the receiving arrangements (40) each being complementary to one another such that a particular extension arrangement (30) fits in form-fitting engagement with a particular receiving arrangement (40) of a third further wall block (2) which is designed as a receiving arrangement (40) of the claimed wall block (2), and such that a particular receiving arrangement (40) fits in form-fitting engagement with a particular extension arrangement (30) of a fourth further wall block (2) which is designed as an extension arrangement (30) of the claimed wall block (2), the particular extension arrangement (30) and the particular receiving arrangement (40) being designed such that the form-fitting engagement—considered per se—is possible both when the longitudinal central axes (L) of the claimed wall block (2) and of the third further or fourth further wall block (2) are parallel to one another and when the longitudinal central axes (L) of the claimed wall block (2) and of the third further or fourth further wall block (2)—seen in plan view of the first seating face (10) or the second seating face (12) of the claimed wall block (2)—extend at an angle (81) to one another; and the wall block (2) is formed having a fin (60) at the transition between its first end face (14) and its first wall surface side (18), and/or at the transition between its first end face (14) and its second wall surface side (20), which fin protrudes beyond a virtual flat surface (61) located at the center of the first end face (14) at a right angle to the longitudinal axis (L) of the wall block (2).
2. Wall block (2) according to claim 1, characterized in that it is additionally formed having a fin (60) at the transition between its second end face (16) and its first wall surface side (18), and/or additionally at the transition between its second end face (16) and its second wall surface side (20), which fin protrudes beyond a virtual flat surface (61) located at the center of the second end face (16) at a right angle to the longitudinal axis (L) of the wall block (2).
3. Wall block (2) according to either claim 1 or claim 2, characterized in that in each case an extension arrangement (30) and a receiving arrangement (40) are arranged one above the other with a common central axis.
4. Wall block (2) according to any of claims 1 to 3, characterized in that it has a single free passage (52) or a plurality of free passages passing from its first seating face (10) to its second seating face (12).
5. Wall block (2) according to any of claims 1 to 4, characterized in that each extension arrangement (30) has such a design of its outer face facing outward away from the center (32) of the extension arrangement (30) and each receiving arrangement (40) has such a design of its inner face facing inward toward the center (42) of the receiving arrangement (40) that continuous arched, form-fitting engagement or interrupted arched, form-fitting engagement with the complementary receiving arrangement (40) and extension arrangement (30), respectively, of the third further or fourth further wall block (2) is possible.
6. Wall block (2) according to claim 5, characterized in that at the outer face of each extension arrangement (30) and at the inner face of each receiving arrangement (40), the design for arched form-fitting engagement extends over an angular range having a size of at least 180° and at most 360°, preferably slightly greater than 180°.
7. Wall block (2) according to any of claims 1 to 6, characterized in that it comprises only two extension arrangements (30) and only two receiving arrangements (40); and in that the centers (32) of the two extension arrangements (30) and the centers (42) of the two receiving arrangements (40) are symmetrical to the transverse central axis of the wall block (2), which is located between the center of the first end face (14) and the center of the second end face (16), preferably the centers (32) of the two extension arrangements (30) and the centers (42) of the two receiving arrangements (40) having a spacing from one another which corresponds substantially to half the length (l) of the wall block (2), measured between the centers of the first end face (14) and the second end face (16).
8. Wall block (2) according to any of claims 1 to 7, characterized in that its first end face (14) and/or its second end face (16), in comparison with a virtual flat surface (61) which is located in the center of the relevant end face (14; 16) at a right angle to the longitudinal central axis (L), is set back toward the wall block (2), at least in regions, on both sides of the relevant end face center, with the exception of the region or regions where an above-mentioned fin (60) protrudes.
9. Wall block (2) according to any of claims 1 to 8, characterized in that its first end face (14) and/or its second end face (16) is outwardly convex and semicircularly rounded, with the exception of the region or regions where an above-mentioned fin (60) protrudes.
10. Wall block (2) according to any of claims 1 to 9, characterized in that at least one of the fins (60) is dimensioned such that it substantially reaches as far as an end face (14; 16) of an adjacently positioned first further or second further wall block (2) which is designed as a fin-free end face (14; 16) of the claimed wall block (2).
11. Wall block (2) according to any of claims 1 to 10, characterized in that at least one fin (60) protrudes so far that in a situation in which the claimed wall block (2) is positioned adjacently to a first further or a second further wall block (2), with said fin (60) facing the adjacent wall block (2), it is possible for the claimed wall block (2) to pivot relative to the adjacent wall block (2) about the central axis of the extension arrangement (30) of the adjacent wall block (2) nearest to the claimed wall block (2) at least in one of the two pivoting directions as far as a maximum angle, which has a value of less than 90°, but it is not possible for the claimed wall block (2) to pivot further beyond the maximum angle, due to blocking abutment of said fin (60) against the adjacent wall block (2), without moving the two relevant wall blocks (2) apart.
12. Wall block (2) according to any of claims 1 to 11, characterized in that its second end face (16) is overall outwardly convex and semicircularly rounded and one or two fins (60) are provided on its first end face (14), and in that the extent of protrusion (v) of the one fin (60) or of the two fins (60), over the above-mentioned virtual flat surface (61), is smaller than the spacing between the center of the first end face (14) and the center (32) of the nearest adjacent extension arrangement (30) of the wall block (2) or of the nearest adjacent receiving arrangement (40) of the wall block (2).
13. Wall block (2) according to any of claims 1 to 12, characterized in that the end face(s) (14; 16) on which at least one fin (60) is provided is/are set back toward the wall block (2) in comparison with the central region of a virtual arc (74) which begins tangentially in the center of the relevant end face (14; 16) and extends to the end of the relevant fin (60), the extent to which it is/they are set back being so great that an empty pocket (76) remains there when a first further wall block (2) or a second further wall block (2) having an overall outwardly convex and semicircularly rounded end face (14; 16) is positioned adjacently.
14. Wall block (2) according to any of claims 1 to 13, characterized in that, in the case of each extension arrangement (30), a portion (36) of its first seating surface (4) is located between its outer face facing outward from the center (32) and the lateral surface (8) of the wall block (2) located there.
15. Wall block (2) according to any of claims 1 to 14, characterized in that it has a single free passage (52) passing from its first seating face (10) to its second seating face (12); in that it consists—with the exception of the at least one above-mentioned fin (60)—substantially only of a peripheral wall (50) having two rounded portions on two end faces (14; 16) of the wall block and two straight portions between the two rounded portions, as well as two extension arrangements (30) and two receiving arrangements (40); in that the two extension arrangements (30) are offset toward the inside of the wall block (2) with respect to the main part of the height of the peripheral wall (50); and in that the two receiving arrangements (40) are formed using portions of the inner faces of the rounded portions.
16. Wall block (16) according to claim 15, characterized in that the two straight portions of the peripheral wall (50) each have a greater wall strength in their central regions than the wall strength of the peripheral wall in the rounded portions; and in that, on the first seating face (10), the first seating surface (4) is widened in each case in the region of the relevant above-mentioned central region toward the inside of the wall block (2), beyond the above-mentioned greater wall thickness.
17. Wall block according to any of claims 1 to 16, characterized in that an opening is provided in each case in its first end face and its second end face.
18. Wall block (2) according to any of claims 1 to 17, characterized in that it has an integrally formed or separately inserted end plate (98) adjacent to its first seating face (10) or its second seating face (12); and in that an opening (96) is provided in each case in its first end face (14) and its second end face (16).
19. Wall block (2) according to any of claims 1 to 18, characterized in that it is wider in the region of its first end face (14) than in the region of its second end face (16).
20. Wall block (2) according to any of claims 1 to 19, characterized in that the artificial stone material is concrete.
21. Assortment of wall blocks (2), characterized in that the assortment of wall blocks (2) contains at least two different wall block types from the wall block types (a1) to (g2) listed in the following, the following wall block types belonging to a wall block family containing at least the listed wall block types: (a1) wall block type, comprising: (aa) a peripheral wall (50) which surrounds a passage (52) passing from a first seating face (10) to a second seating face (12) of the wall block (2); (bb) an extension arrangement (30) on the first seating face (10) and a receiving arrangement (40) on the second seating face (12); (cc) a total of exactly one fin (60), which extends away tangentially from the wall (50) and protrudes parallel on the left to a radial vector (58) of the wall (50) extending away from the center of the wall block (2); and (dd) a substantially corresponding length (l) and width (b), if the wall block (2) is viewed as fin-free; (b1) wall block type which is designed as specified under (aa), (bb) and (dd) for wall block type (a1) and comprises: (cc) a total of exactly one fin (60), which extends away tangentially from the wall (50) and protrudes parallel on the right to a radial vector (58) of the wall (50) extending toward the center of the wall block (2); (c1) wall block type which is designed as specified under (aa), (bb) and (dd) for wall block type (a1) and comprises: (cc) a total of exactly two fins (60), which extend tangentially away from the wall (50) parallel to one another, specifically with one fin (60) protruding parallel on the left and the other fin (60) parallel on the right to a radial vector (58) of the wall (50) extending away from the center of the wall block (2); (d1) wall block type which is designed as specified under (aa), (bb) and (dd) for wall block type (a1) and comprises: (cc) a total of exactly three fins (60), specifically one fin (60) as specified under (cc) for wall block type (a1) and two opposing fins (60) as specified under (cc) for wall block type (c1); (e1) wall block type which is designed as specified under (aa), (bb) and (dd) for wall block type (a1) and comprises: (cc) a total of exactly three fins (60), specifically one fin (60) as specified under (cc) for wall block type (b1) and two opposing fins (60) as specified under (cc) for wall block type (c1); (f1) wall block type which is designed as specified under (aa), (bb) and (dd) for wall block type (a1) and comprises: (cc) a total of exactly four fins (60), specifically two fins (60) as specified under (cc) for wall block type (c1) and additionally two opposing fins (60) also as specified under (cc) for wall block type (c1); (g1) wall block type which is designed as specified under (aa), (bb) and (dd) for wall block type (a1) and which has a substantially corresponding length (l) and width (b) and is free of one or more fins (60); (a2) wall block type, comprising: (aa) a peripheral wall (50) which surrounds one or more passages (52) passing from a first seating face (10) of the wall block (2) to a second seating face (12) of the wall block (2); (bb) on the length of the wall block (2), two extension arrangements (30) on the first seating face (10) and two receiving arrangements (40) on the second seating face (12); (cc) a length (l) that is greater than the width (b); and (dd) a total of exactly one fin (60), which extends tangentially away from the wall (50) and protrudes parallel on the left to a vector (58) of the wall (50) extending away from the wall block (2) on the longitudinal central axis (L) of the wall block (2); (b2) wall block type which is designed as specified under (aa), (bb) and (cc) for wall block type (a2) and comprises: (dd) a total of exactly one fin (60), which extends tangentially away from the wall (50) and protrudes parallel on the right to a vector (58) of the wall (50) extending away from the wall block (2) on the longitudinal central axis (L) of the wall block (2); (c2) wall block type which is designed as specified under (aa), (bb) and (cc) for wall block type (a2) and comprises: (dd) a total of exactly two fins (60), which extend tangentially away from the wall (50) parallel to one another, specifically which protrude parallel on the left and on the right to a vector (58) of the wall (50) extending away from the wall block (2) on the longitudinal central axis (L) of the wall block (2); (d2) wall block type which is designed as specified under (aa), (bb) and (cc) for wall block type (a2) and comprises: (dd) a total of exactly three fins (60), specifically one fin (60) as specified under (dd) for wall block type (a2) and two opposing fins (60) as specified under (dd) for wall block type (c2); (e2) wall block type which is designed as specified under (aa), (bb) and (cc) for wall block type (a2) and comprises: (dd) a total of exactly three fins (60), specifically one fin (60) as specified under (dd) for wall block type (b2) and two opposing fins (60) as specified under (dd) for wall block type (c2); (f2) wall block type which is designed as specified under (aa), (bb) and (cc) for wall block type (a2) and comprises: (dd) a total of exactly four fins (60), specifically two fins (60) as specified under (dd) for wall block type (c2) and additionally two opposing fins (60) also as specified under (dd) for wall block type (c2); (g2) wall block type which is designed as specified under (aa), (bb) and (cc) for wall block type (a2) and is free of one or more fins (60).
22. Assortment according to claim 21, characterized in that it comprises wall blocks (2) at least of the wall block types (a2), (b2) and (c2).
23. Wall (85), characterized in that it has at least one portion in which a plurality of wall blocks (2) according to any of claims 1 to 20 are incorporated.
24. Wall (85) according to claim 23, characterized in that it has at least one portion in which claimed wall blocks (2) having at least one passage (52) in each case are present and pockets (76) are present between adjacent end faces (14; 16) of adjacent wall blocks (2), which passages (52) and/or pockets (76) are filled with material that was pourable in the filling state.
25. Wall (85) according to either claim 23 or claim 24, characterized in that it has at least one bend (77) in its longitudinal extension direction, which bend is formed by means of the above-mentioned variable-angle form-fitting engagement of an extension arrangement (30) and a receiving arrangement (40).
26. Wall (85) according to any of claims 23 to 25, characterized in that it has at least one T-cross connection and/or at least one X-cross connection (88).
27. Wall (85) according to any of claims 23 to 26, characterized in that it has at least one lintel (100) over a wall opening and/or at least one wall anchor (102) extending longitudinally in the wall (85), the lintel (100) or the wall anchor (102) containing claimed wall blocks (2) filled with concrete.
28. Wall (85) according to any of claims 23 to 27, characterized in that it has at least one portion in which claimed wall blocks (2) are placed one on top of the other free of joining material therebetween.
29. Formwork (110) for producing a wall block (2) made of artificial stone material according to any of claims 1 to 20, characterized in that the formwork is composed of a plurality of formwork parts (114, 116, 118, 120, 122, 124, 126, 128, 130, 132, 134, 136) and can be disassembled in order to remove the formwork from the wall block (2), and in that the formwork parts of the formwork (110) include a formwork part or a plurality of formwork parts (114, 116, 118, 120) for forming the first seating face (10), a formwork part or a plurality of formwork parts (132, 134, 136) for forming the second seating face (12), and a formwork part or a plurality of formwork parts (122, 124, 126, 128, 130) for forming the lateral surface (8).
30. Formwork (110) according to claim 29, characterized in that the formwork parts include an inner formwork part or a plurality of inner formwork parts (132, 134, 136) for forming a single continuous passage (52) or a plurality of continuous passages of the wall block (2).
31. Formwork (110) according to either claim 29 or claim 30, characterized in that it has at least one insertion part (138; 140) by means of which a partial interior of the formwork (110) can be occupied and thereby removed from the starting cavity of the formwork (110), preferably at least one insertion part (138; 140) being provided for a partial interior which serves to form a fin (60) without the insertion part (138; 140).
32. Formwork (110) according to any of claims 29 to 31, characterized in that it is designed such that different wall block geometries can be produced by leaving out and/or adding and/or exchanging formwork parts (116, 118, 126, 128, 134).
33. Formwork (110) according to any of claims 29 to 32, characterized in that the formwork parts are held together by means of a tension rod (162) or a plurality of tension rods.
Description
[0113] The invention is explained in more detail in the following with reference to embodiments shown in drawings. Instead of “wall block made of artificial stone material,” for the sake of brevity reference is made throughout simply to “block”; this always means a wall block made of artificial stone material. In the drawings:
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[0141] In the block 2 of
[0142] In the positioning of the block 2 as shown in
[0143] The end faces 14 and 16 of the block 2 are intended to each face an end face 14 or 16 of an adjacent block 2 when the block 2 is in the insertion state. However, explanations below will show that there are usage situations in which the end faces 14 and 16 are not adjacent to end faces 14 and 16, respectively, of other blocks 2.
[0144] If a wall is erected by means of blocks 2, e.g. in the form of a lowermost, first row of blocks 2, end face 14 or 16 to end face 14 or 16, and a second row of blocks 2 of this kind is placed thereon and several further rows of blocks 2 are further placed thereon, the first wall surface sides 18 are all part of a first wall surface. Correspondingly, the second wall surface sides 20 are part of an opposing second wall surface.
[0145] On its first seating face 10, the block 2 has two extension arrangements 30 arranged in a row in the longitudinal direction of the block 2; see
[0146] The block 2 of
[0147] The regions on the first seating face 10 of the block 2 where there is no extension arrangement 30 and no passage 52 are collectively referred to as the first seating surface 4 of the block 2. The regions on the second seating face 12 of the block where there is no receiving arrangement 40 and no passage 52 are collectively referred to as the second seating surface 6 of the block 2. If a third further block 2, with its second seating face 12 facing downward, is placed on top of the block 2 of
[0148] The length l of the block 2 is measured from the center of the first end face 14 to the center of the first end face 16. The width b of the block 2 is measured between the center of the first wall surface side 18 and the center of the second wall surface side 20. Insofar as, unlike in the drawn embodiment, the outer lateral surface is not at a right angle to the first seating surface 22 and the second seating surface 24, the length l and the width b are measured at the largest point in each case. The height h of the block 2 is measured from the first seating surface 4 to the second seating surface 6. In this embodiment, the block 2 of
[0149] The block 2 of
[0150] It is emphasized that the block 2 can alternatively have a length l that is significantly greater than twice the width b. By way of example, reference is made to a block 2 in which the length l is four times the width b. It is also emphasized that the block 2 can alternatively have more than two extension arrangements 30 and more than two receiving arrangements 40, in a row in each case. For a block 2 of which the length l is four times the width b, it is possible to provide e.g. four extension arrangements 30 and four receiving arrangements 40, each in a row, and e.g. four continuous passages 52. Blocks 2 which have two extension arrangements 30 and two receiving arrangements 40 and a length l that substantially corresponds to twice the spacing of the two centers 32 or the two centers 42, can nevertheless be used in a particularly favorable and varied manner in the construction of walls. In this case, the width b can certainly be slightly larger or slightly smaller than half the block length l.
[0151] If a wall is constructed using a plurality of blocks 2 of
[0152] With the blocks 2 of
[0153] Since each extension arrangement 30 and each receiving arrangement 40 extend over an angular range of more than 180°, the mentioned form-fitting engagement between a relevant extension arrangement 30 and a relevant receiving arrangement 40 is effective not only against forces acting transversely to the wall, but also against forces acting in both longitudinal directions of the wall (highly tensile clamping in the longitudinal direction of the wall). However, when the upper block 2 is placed thereon with an angle between the longitudinal central axes L of the lower block 2 and the upper block 2 of more than approximately 45°, said form-fitting engagement is no longer effective in all horizontal directions, but is effective in some of the horizontal directions.
[0154] As can be seen in the top view of the second seating face 12 of the block in
[0155] When progressing in the passage 52 from the second seating face 12 to the first seating face 10 of the block, the cross-sectional area of the passage 52 progressively decreases slightly, and this sloping allows the separation of the block 2 from the formwork by means of which it has been produced. Approaching the first seating face 10 in said progression in the passage 52, the passage 52 has a greater slope 34 all round toward the interior of the passage 52. The extent of this greater slope 34 is selected such that the width of the two substantially semicircular strips 36 of the first seating surface 4 is substantially equal to the width of the semicircular strips 26 on the second seating surface 6. The straight strips 38 of the first seating surface 4 are wider between the ends of the two extension arrangements 30—measured in the width direction of the block 2—than the straight strips 28 on the second seating surface 6. This increases the stability of the block 2 and produces a better connection of the four end regions 44 of the two extension arrangements 30 to the wall 50 of the block 2.
[0156] Instead of forming each of the extension arrangements 30 as a continuous arched rib, for example a plurality of segments of a rib could be provided so as to provide interrupted arched form-fitting engagement with the relevant receiving arrangement 40. Functionally, there would then be a kind of arched envelope along the parts of the relevant rib.
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[0158] In
[0159] The extent v of protrusion of the fin 60 beyond a virtual flat surface 61, which is located at the center of the first end face 14 at a right angle to the longitudinal central axis L, is smaller than the spacing between the center of the first end face 14 and the center 32 of the extension arrangement 30 which is nearest to the fin 60 and is at the top in
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[0161] The block 2 of
[0162] The block 2 of
[0163] The block 2 of
[0164] The block 2 of
[0165] The block 2 of
[0166] In all of
[0167] In
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[0172] The sections of
[0173] In
[0174] Nevertheless, this pivotability disappears when a further block 2 of the upper row of blocks is placed to the left of the upper block 2. A semicircularly rounded region of the peripheral wall 50 of the further block 2 then comes with its lower end region into the two gaps 78, each between an end region of the left extension arrangement 30 of the left lower block 2 and the outwardly concave region 72 of the relevant fin 60. The result is that a wall constructed in this way from the described blocks 2 is rigid against bending; even without the use of mortar, the wall behaves substantially as though it were constructed from the blocks 2 with mortar.
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[0176] In the embodiment of
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[0178] In the embodiment of
[0179] Considering
[0180] At this point, it is emphasized that, if desired, walls can also be constructed from two parallel wall block row stacks placed closely together. At desired points of this “double wall,” links can be created between the two wall block row stacks using connecting blocks placed at right angles to the wall face sides.
[0181] At this point, it is further emphasized that it is also possible to work with blocks in multiple widths, in particular in two widths. The blocks of greater width are used for thicker walls, and the blocks of smaller width are used for thinner walls. The transition between the thicker and thinner walls can be produced using the transition block mentioned above (wider at one end face than at the other end face).
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[0183] In the first, lower row 82 of blocks there is, adjacent on the right to the corner 86 in
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[0186] The seven blocks 2 of
[0187] The seven blocks 2 of
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[0189] Dotted lines 92 indicate vertical reinforcing bars 92 and dotted lines 94 indicate horizontal reinforcing bars 94. The horizontal reinforcing bars 94 each extend in the longitudinal direction through a plurality of blocks 2 and the openings 90 thereof. The vertical reinforcing bars 92 extend vertically through a plurality of block levels, specifically into the interiors of the extension arrangements 30 and the receiving arrangements 40 and into the pockets 76. Since there is a passage 52 below each pocket 76 and above each pocket 76 in the next block level, the vertical reinforcing bars 92 can pass through a greater number of block levels without complication. The horizontal reinforcing bars 94 are most expediently inserted gradually, following the progress of the construction of the wall. Lateral “threading” of the blocks 2 on ready-placed horizontal reinforcing bars 94 is also possible.
[0190] As soon as the reinforcing bars 92 and 94 are in place, all the passages 52 and all the pockets 76 can be filled with flowable concrete. It goes without saying that it is not necessary to make the described reinforcements or fill with concrete as described throughout an entire wall, but this can be limited to particularly heavily loaded wall portions or wall parts. Wall corners, for example, are good candidates for reinforcements and filling with concrete.
[0191] It is emphasized that alternatively it is possible to work with blocks 2 without openings 90 and introduce only vertical reinforcing bars 92, or to work with blocks 2 having openings 90 but still introduce only vertical reinforcing bars 92. Attention is also drawn to the possibility of working without reinforcing bars 92 and/or 94 and still filling the passages 52 and the pockets 76 with flowable concrete.
[0192] The previous paragraphs have consistently referred to filling with concrete; however, it is emphasized that other pourable materials, as have been disclosed in the general part of the description, can be used instead of concrete. The reinforcing bars disclosed are usually structural steel bars of the type commonly used for constructing structures made of concrete.
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[0194] If a plurality of blocks 2 of
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[0198] The formwork 110 has the following formwork parts:
[0199] Four formwork parts 114, 116, 118, 120 for forming the first seating face 10 of a block 2 to be produced, which is designed as shown in
[0203] For details on the design of the above-mentioned formwork parts, reference is expressly made to
[0204] Roughly speaking, the formwork part 114 has the shape of a semicircular ring, the formwork parts 116, 118 have a rectangular shape, and the formwork part 120 has the shape of a semicircular ring having two extensions 142 which point downward in
[0205] The above-mentioned formwork parts, with the exception of the insertion formwork parts 138, 140, are closely assembled for use, as shown in
[0206] The closely assembled formwork parts 114, 116, 118, 120 delimit an opening 154, which roughly speaking has the shape of a slot with semicircular ends. The bowl bottoms 156 of the formwork parts 132, 136 and the channel bottom 158 of the formwork part 134 extend into this opening 154 in order to form the passage 52 in this way.
[0207] The formwork parts, which are closely assembled in the manner described, are assembled between two outer pressure plates 160 in the manner of a sandwich, by a central tension rod 162 being attached. The tension rod 162 is a metal rod having an external thread in each end region. It extends at a right angle to the plates 160 and passes through an opening 164 in the channel bottom 158 of the formwork part 134. Nuts 166 are screwed onto the two ends of the tension rod 162, such that the tension rod 162 tightens the entire sandwich described. The filling opening 112 for concrete can be seen at the top of
[0208] By installing one of the two insertion parts 138 or 140 when assembling the formwork 110, a block 2 having only one fin 60 can be produced, and by installing both insertion parts 138 and 140, a block 2 completely without fins 60 can be produced, as shown in
[0209] By leaving out the formwork parts 116, 118, 126, 128, 134 and providing shorter formwork parts instead of the formwork parts 128 and 128, it is easy to produce a formwork 110 that is suitable for forming a block 2 which—with the exception of any fins 60—has an equal length and width. The two half-openings 168 in the bowl bottom 156 of the formwork parts 132, 136 complete one another to form a full circular opening through which the tension rod passes. For working with insertion parts 138, 140 and producing blocks 2 without fins 60 and blocks 2 having one, two, three or four fins 60, the statements made in the previous paragraph apply accordingly.