ADDITIVES TO STABILIZE POLYACRYLAMIDE CO-POLYMER SOLUTIONS UNDER HIGH SHEAR CONDITIONS
20210347976 · 2021-11-11
Inventors
- Timothy H. Anderson (Cincinnati, OH, US)
- Dean A. Oester (Cincinnati, OH, US)
- Melvin Long (Cincinnati, OH, US)
Cpc classification
C08L39/06
CHEMISTRY; METALLURGY
C08L33/26
CHEMISTRY; METALLURGY
C08L39/06
CHEMISTRY; METALLURGY
A01N37/40
HUMAN NECESSITIES
C08L33/26
CHEMISTRY; METALLURGY
A01N37/40
HUMAN NECESSITIES
International classification
C08L33/26
CHEMISTRY; METALLURGY
A01N37/40
HUMAN NECESSITIES
Abstract
Described herein are compositions and methods for stabilizing the ability of hydrated polyacrylamide co-polymers to modify the physical properties of water solutions under high shear conditions. The compositions generally include a water solution including at least one hydrated polyacrylamide co-polymer; and at least one additive selected from the group consisting of i) a component having the formula of Formula 1, where Formula 1 is R.sub.1—O-EO.sub.a-PO.sub.b-EO.sub.c—PO.sub.d—R.sub.2, where R.sub.1 is hydrogen or any C.sub.1 to C.sub.18 carbon or carbon chain; O is oxygen, EO.sub.a is —(CH.sub.2CH.sub.2—O).sub.a where a can be from 0-500; PO.sub.b is —(CH(CH.sub.3)CH.sub.2—O).sub.b where b can be from 0-70; EO.sub.c is —(CH.sub.2CH.sub.2—O).sub.c where c can be from 0-150; PO.sub.d is —CH(CH.sub.3)CH.sub.2—O).sub.d where d is from 0-30; and R.sub.2 is hydrogen or any C.sub.1 to C.sub.18 carbon or carbon chain; ii) a tetra functional block copolymer; iii) a polyvinylpyrrolidone (PVP) homopolymer; and iv) any combination thereof.
Claims
1. A composition comprising: A) a hydrated polyacrylamide homopolymer or co-polymer; B) at least one additive selected from the group consisting of: i) a component having an average calculated molecular weight between 350-22,000 and having the formula
R.sub.1—O-EO.sub.a—PO.sub.b-EO.sub.c-PO.sub.d—R.sub.2 (Formula 1) wherein R.sub.1 is hydrogen or any C.sub.1 to C.sub.18 carbon chain; O is oxygen, EO.sub.a is —(CH.sub.2CH.sub.2—O).sub.a wherein a can be from 0-500; PO.sub.b is —(CH(CH.sub.3)CH.sub.2—O).sub.b wherein b can be from 0-70; EO.sub.c is (CH.sub.2CH.sub.2—O).sub.c wherein c can be from 0-150; PO.sub.d is CH(CH.sub.3)CH.sub.2—O).sub.d wherein d is from 0-30; and R.sub.2 is hydrogen or any C.sub.1 to C.sub.18 carbon chain; ii) a tetra functional block copolymer; iii) a polyvinylpyrrolidone (PVP) homopolymer; and iv) any combination thereof; and C) a water solution.
2. The composition of claim 1, wherein the average calculated molecular weight of Formula 1 is between 400-8,000.
3. The composition of claim 1, wherein the average calculated molecular weight of the tetra functional block copolymer is between 4,000-30,000.
4. The composition of claim 1, wherein the average calculated molecular weight of the tetra functional block copolymer is between 1,000-8,000.
5. The composition of claim 1, wherein the molecular weight of the PVP homopolymer is between 2,000-180,000.
6. The composition of claim 1, wherein the water solution contains at least one agrochemical component.
7. The composition of claim 6, wherein the agrochemical component is a pesticide.
8. The composition of claim 1, wherein the at least one additive is included in an amount from 0.01% to 40% by weight based on the total weight of the composition.
9. The composition of claim 1, wherein more than one additive is included.
10. A method of forming a composition for reducing the effects of shear on a hydrated polyacrylamide homopolymer or co-polymer comprising the step of combining at least one A component, at least one B component, and at least one C component of claim 1.
11. A method for reducing the effects of shear on a hydrated polyacrylamide co-polymer comprising the step of forming the composition of claim 1 by combining at least one A component, at least one B component, and at least one C component of the additive with a water solution containing a hydrated polyacrylamide homopolymer or co-polymer.
12. The method of claim 11, wherein a droplet size distribution is maintained or increases at a slower rate upon application of shear in compositions that include an additive of the disclosure.
13. A method for stabilizing the interaction of the long strands of a hydrated polyacrylamide homopolymer or co-polymer in a water solution subjected to shear conditions comprising the step of forming the composition of claim 1 by combining at least one A component, at least one B component, and at least one C component of claim 1.
14. The method of claim 13, wherein the stabilized interaction of the long strands of the hydrated polyacrylamide homopolymer or co-polymer are demonstrated by a slower rate of increasing droplet size distribution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present disclosure. The disclosure may be better understood by reference to one or more of these drawings in combination with the detailed description of specific embodiments presented herein.
[0031]
[0032]
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[0038]
DETAILED DESCRIPTION
[0039] The following detailed description and examples set forth preferred materials and procedures used in accordance with the present disclosure. It is to be understood, however, that this description and these examples are provided by way of illustration only, and nothing therein shall be deemed to be a limitation upon the overall scope of the present disclosure.
EXAMPLE 1
Materials and Methods
[0040] This example tests the effect of 3 different products, Shear Additive 1 (SA1), Shear Additive 2 (SA2), and Shear Additive 3 (SA3) at a 0.25% inclusion level with the pesticide solution PS1 and with or without 2 different hydrated polyacrylamide co-polymers, CP1 and CP2 when cycled multiple times through the pump system of
TABLE-US-00001 TABLE 1 Conc. Starting Pump Final Additive Conc. Polymer PPM Pesticide Conc. Nozzle psi % V < 141 μ Passes V % < 141 μ ΔV % None — None — PS1 1.70% XR8002VS 45 55 10 55 0 None — CP1 50 PS1 1.70% XR8002VS 45 22 10 43 21 None — CP2 50 PS1 1.70% XR8002VS 45 13 10 41 28 SA1 0.25% CP2 50 PS1 1.70% XR8002VS 45 9 10 22 13 SA1 0.25% CP1 50 P51 1.70% XR8002VS 45 14 10 29 15 SA1 0.25% CP1 50 P51 1.70% XR8002VS 45 9 10 22 13 —(CH2CH2—O).sub.a —(CH(CH3)CH2—O).sub.b —(CH2CH2—O).sub.c —(CH(CH3)CH2—O).sub.d R1—O EO a PO b EO c PO d —R2 R1 a = b = c = d = R2 ave MW method SA1 H 9 0 0 0 H 400 calculated SA2 H 33 0 0 0 H 1450 calculated SA3 H 182 0 0 0 H 8000 calculated
Results
[0041] As shown by the data, compositions incorporating CP1 experienced a 21% change in droplet size after 10 passes through the pump system when no additive was included compared to a 15% change and a 13% change when 0.25% of SA2 or SA3 , respectively, was included. Similarly, compositions incorporating CP2 experienced a 28% change in droplet size with no additive and only a 13% change when 0.25% of SA1 was included.
EXAMPLE 2
Materials and Methods
[0042] This example demonstrates the effect of 3 different products, SA4, SAS, and SA6 at 2 different inclusion levels (0.25% for SA4 and SA5, 0.05% for SA6) with the pesticide solution PS1 and with the CP1 co-polymer when cycled multiple times through the pump system of
TABLE-US-00002 TABLE 2 Final Shear Conc. Starting Pump V % < Additive Conc. Polymer PPM Pesticide Nozzle psi % V < 141 μ Passes 141 μ ΔV % None — None — PS 1 XR8002VS 45 55 10 55 0 None — CP 1 50 PS 1 XR8002VS 45 22 10 43 21 SA 4 0.25% CP 1 50 PS 1 XR8002VS 45 8 10 16 8 SA 5 0.25% CP 1 80 PS 1 XR8002VS 45 7 5 25 18 SA 6 0.05% CP 1 50 PS 1 XR8002VS 45 12 3 38 26 —(CH2CH2—O).sub.a —(CH(CH3)CH2—O).sub.b —(CH2CH2—O).sub.c —(CH(CH3)CH2—O).sub.d —R2 Polypropylene R1—O EO a PO b EO c PO d ave Glycols R1 a = b = c = d = R2 MW method SA 4 H 0 7 0 0 H 425 calculated SA 5 H 0 17 0 0 H 1000 calculated SA 6 H 0 35 0 0 H 2000 calculated
Results
[0043] As shown by the data and
EXAMPLE 3
Materials and Methods
[0044] This example tests the effects of 3 different products, SA7, SA8, and SA9 at a 0.25% inclusion level with the PS 1 and with the CP1 hydrated polyacrylamide co-polymers when cycled multiple times through the pump system of
TABLE-US-00003 TABLE 3 Shear Conc. Starting Pump Final Additive Conc. Polymer PPM Pesticide Nozzle psi % V < 141 μ Passes V % < 141 μ ΔV % None — None — PS 1 XR8002VS 45 55 10 55 0 None — CP 2 50 PS 1 XR8002VS 45 13 10 45 28 SA 7 0.25% CP 2 50 PS 1 XR8002VS 45 10 10 31 21 SA 8 0.25% CP 2 50 PS 1 XR8002VS 45 9 10 28 19 SA 9 0.25% CP 2 50 PS 1 XR8002VS 45 14 10 41 27 EO/PO —(CH2CH2—0).sub.a —(CH(CH3)CH2—O).sub.b —(CH2CH2—O).sub.c —(CH(CH3)CH2—O).sub.d Block R1—O EO a PO b EO c PO d —R2 ave Polymers R1 a = b = c = d = R2 MW method SA 7 H 11 16 11 0 H 1900 calculated SA 8 H 6.5 22 6.5 0 H 1850 calculated SA 9 H 133 50 133 0 H 14600 calculated
Results
[0045] As shown by the data and
EXAMPLE 4
Materials and Methods
[0046] This example demonstrates the effect of 3 different Methoxy Polyethylene Glycols, SA10, SA11, and SA12, at a 0.25% inclusion level with the PS1 pesticide solution and with or without a copolymer of acrylamide monomer and AMPS (2-Acrylamide-2-Methylpropane sulfonic Acid) monomer (“CP3”) at 1 concentration when cycled multiple times through the pump system of
TABLE-US-00004 TABLE 4 Shear Conc. Starting Pump Final Additive Conc. Polymer PPM Pesticide Nozzle psi % V < 141 μ Passes V % < 141 μ ΔV % None — None — PS 1 TTI 11004 63 2.25 3 2.25 0 None — CP 3 50 PS 1 TTI 11004 63 1.83 3 2.01 0.18 SA 10 0.25% CP 3 50 PS 1 TTI 11004 63 2.18 3 2.16 −0.02 SA 11 0.25% CP 3 50 PS 1 TTI 11004 63 2.09 3 1.29 −0.8 SA 12 0.25% CP 3 50 PS 1 TTI 11004 63 1.72 3 1.79 0.07 Methoxy —(CH2CH2—O).sub.a —(CH(CH3)CH2—O).sub.b —(CH2CH2—O).sub.c —(CH(CH3)CH2—O).sub.d Polyethylene R1—O EO a PO b EO c PO d R2 ave Glycols R1 a = b = c = d = —R2 MW method SA 10 CH3 11 0 0 0 H 550 calculated SA 11 CH3 7 0 0 0 H 350 calculated SA 12 CH3 5 0 0 0 H 250 calculated
Results
[0047] As shown by the data and
EXAMPLE 5
Materials and Methods
[0048] This example tests the effects of 5 different Alcohol Alkoxylates, SA13, SA14, SA15, SA16, and SA17, at a 0.25% inclusion level with the PS1 pesticide solution and with or without the CP1 co-polymer when cycled through the pump system of
TABLE-US-00005 TABLE 5 Shear Conc. Starting Pump Final Additive Conc. Polymer PPM Pesticide Nozzle psi % V < 141 μ Passes V % < 141 μ ΔV % None — None — PS 1 XR8002VS 45 55 10 55 0 None — CP 1 50 PS 1 XR8002VS 45 22 10 43 21 SA 13 0.25% CP 1 50 PS 1 XR8002VS 45 10 3 31 21 SA 14 0.25% CP 1 50 PS 1 XR8002VS 45 12 3 31 19 SA 15 0.25% CP 1 50 PS 1 XR8002VS 45 7 3 24 17 SA 16 0.25% CP 1 50 PS 1 XR8002VS 45 7 3 19 12 SA 17 0.25% CP 1 50 PS 1 XR8002VS 45 7 3 16 9 —(CH2CH2—O).sub.a —(CH(CH3)CH2—O).sub.b —(CH2CH2—O).sub.c —(CH(CH3)CH2—O).sub.d Alcohol R1—O EO a PO b EO c PO d —R2 ave Alkoxylates R1 a = b = c = d = R2 MW method SA 13 C6C10 0 3 17.8 7.5 H 1500 calculated SA 14 C10 5.7 4.7 2.3 0 H 773 calculated SA 15 C10 5.7 4.7 0.3 0 H 685 calculated SA 16 C12C15 9.9 4.9 0 0 H 917 calculated SA 17 C13C15 12 6 0 0 H 1078 calculated
Results
[0049] As shown by the data and
EXAMPLE 6
Materials and Methods
[0050] This example tests the effects of 2 different tetra functional block copolymers at a 0.25% inclusion level with the PS1 pesticide solution and with or without the hydrated polyacrylamide co-polymer CP1 at 1 concentration when cycled multiple times through the pump system of
TABLE-US-00006 TABLE 6 Shear Conc. Starting Pump Final Additive Conc. Polymer PPM Pesticide Nozzle psi % V < 141 μ Passes V % < 141 μ ΔV % None — None — PS 1 XR8002VS 45 55 10 55 0 None — CP 1 50 PS 1 XR8002VS 45 22 10 43 21 Tetronic ® 0.25% CP 1 50 PS 1 XR8002VS 45 10 3 22 12 304 Tetronic ® 0.25% CP 1 50 PS 1 XR8002VS 45 12 3 32 20 1301
Results
[0051] As shown by the data and
EXAMPLE 7
Materials and Methods
[0052] This example tests the effect of 3 different vinyl pyrrolidone products, SA18, SA19, and SA20, having average molecular weights of 17,000, 30,000, and 90,000, respectively, at a 0.020% inclusion level with PS1, PS2, or a combination of PS1 and PS2 pesticide solution and with or without the hydrated polyacrylamide co-polymer Polymer CP1 or CP3 at a 0.625% concentration or at a concentration of 80% when cycled multiple times through the pump system of
TABLE-US-00007 TABLE 7 Shear Conc. Starting Pump Final Additive Conc. Polymer PPM Pesticide Nozzle psi % V < 141 μ Passes V % < 141 μ ΔV % None — None — PS 2 TTI11004 63 2.36 10 2.36 0 None — CP 1 — PS 2 + PS 1 TTI11004 63 2.01 10 3.19 1.18 SA 18 0.020% CP 1 80 PS 2 + PS 1 TTI11004 63 1.24 10 2.08 0.84 SA 19 0.020% CP 1 80 PS 2 + PS 1 TTI11004 63 1.32 10 1.64 0.32 None — None — PS 2 TTI11004 63 2.62 10 2.62 0 None — CP 3 50 PS 2 + PS 1 TTI11004 63 1.97 10 3.25 1.28 SA 19 0.020% CP 3 80 PS 2 + PS 1 TTI11004 63 1.44 5 1.91 0.47 SA 20 0.020% CP 3 80 PS 2 + PS 1 TTI11004 63 1.27 5 2.50 1.23 Polymers ave MW SA 18 vinyl pyrrolidone homopolymer 17,000 SA 19 vinyl pyrrolidone homopolymer 30,000 SA 20 vinyl pyrrolidone homopolymer 90,000
Results
[0053] As shown by the data, compositions incorporating Polymer CP1 experienced a 1.18% change in droplet size after 10 passes through the pump system with no additive and a 0.84% and 0.32% change when 0.020% of SA18 or SA19, respectively, was added. Polymer CP3 experienced a 1.28% change in droplet size after 10 passes through the pump system of
Discussion
[0054] The data demonstrate that inclusion of at least one additive of the present disclosure has a surprising effect on the stability of a high molecular weight polyacrylamide co-polymer in a water solution. The stability is evidenced by a comparison of the droplet size during multiple passes through a pump system that subjects the water solution to high shear conditions. The at least one additive can have the formula of Formula 1, R.sub.1-O-EO.sub.a—PO.sub.b-EO.sub.c—PO.sub.d—R.sub.2 wherein R.sub.1 is hydrogen or any C.sub.1 to C.sub.18 carbon or carbon chain; O is oxygen, EO.sub.a is —(CH.sub.2CH.sub.2—O).sub.a where a can be from 0-500; PO.sub.b is —(CH(CH.sub.3)CH.sub.2—O).sub.b where b can be from 0-70; EO.sub.c is —(CH.sub.2CH.sub.2—O), where c can be from 0-150; PO.sub.d is —CH(CH.sub.3)CH.sub.2—O).sub.d where d is from 0-30; and R.sub.2 is hydrogen or any C.sub.1 to C.sub.18 carbon or carbon chain. The at least one additive can also be a tetra functional block co-polymer. Preferably, the tetra functional block co-polymer is based on ethylene oxide and propylene oxide. The at least one additive can also be a polyvinylpyrrolidone homopolymer (hereinafter “PVP”). Finally, the additive can comprise any combination of the additives described above. In other words, the additive can comprise one or more additives individually and respectively selected from the additives described above. For example, the additive can comprise one or more additives having the formula of Formula 1, one or more tetra functional block co-polymers, and/or one or more PVP additives. Further, the additive can comprise at least one additive of Formula 1, and/or at least one tetra functional block co-polymer, and/or at least one PVP additive.
[0055] As shown by the data, the droplet size of the pesticide solution alone was not affected by the shear conditions. However, the droplet size of the solutions that did not include at least one additive were adversely effected as each cycle through the pump system resulted in greater change in droplet size than solutions that did include at least one additive as described herein.