Method and apparatus for parallel path firearm sound suppression
11221189 · 2022-01-11
Inventors
Cpc classification
F41A21/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method of firearm sound and flash suppression, and a device to facilitate that method, by preventing a plurality of solid propellant particles from suspending, and separating solid propellant particles from suspension, within a plurality of gases ejected from a firearm muzzle. The method comprises temporarily detaining the solid propellant particles to burn within the device while allowing gases to flow through and exit the device with minimal turbulence and resistance. The method and the device allow the bullet to move away from the propellant solids and gases, thereby minimizing the effects of asymmetrical forces produced by the propellant solids and gases. The device comprises a plurality of features that are organized in a manner to direct the flow of gases exiting said device in a direction co-linear to the path of the bullet.
Claims
1. A method of suppressing sound and flash from a firearm, comprising: a) attaching said firearm to a firearm sound suppression apparatus, comprising: i. a container having a proximal end, a distal end, an outer surface, and a plurality of inner surfaces defining an inner chamber, wherein said proximal end and said distal end each comprise an opening; b) firing said firearm, wherein firing said firearm releases a projectile and a gas-particle suspension, wherein said gas-particle suspension comprises a plurality of gases and a plurality of solid propellant particles that are suspended within said gas-particle suspension; c) allowing both said projectile and said gas-particle suspension to exit from said firearm; d) allowing both said projectile and said gas-particle suspension to enter into and through said opening of said proximal end of said container of said firearm sound suppression apparatus; e) separating said solid propellant particles from said gas-particle suspension; f) allowing said gases to flow through said firearm sound suppression apparatus with minimal turbulence and resistance; and g) temporarily detaining said solid propellant particles within said firearm sound suppression apparatus in order to allow a significant quantity of said solid propellant particles to burn and convert to gas, wherein said gas then flows and progresses through said firearm sound suppression apparatus, while any remaining solid propellant particles that did not convert to gas are either ejected through said opening of said distal end of said firearm sound suppression apparatus or adhere to said inner surface of said inner chamber to burn or remain as residue.
2. The method of claim 1, wherein said proximal end opening of said firearm sound suppression apparatus and said distal end opening of said firearm sound suppression apparatus are coaxially aligned, thereby defining a bullet pathway through said firearm sound suppression apparatus.
3. The method of claim 2, further comprising at least one pocket located within said container, wherein said at least one pocket comprises a proximal end having an opening, a distal end, and an inner surface, and wherein said at least one pocket further comprises a cross-sectional area that is substantially smaller than a cross-sectional area of said container.
4. The method of claim 3, wherein said solid propellant particles move through said bullet pathway in a substantially forward direction toward said distal end of said container of said firearm sound suppression apparatus.
5. The method of claim 4, wherein said solid propellant particles move in a direction toward said opening on said proximal end of said at least one pocket.
6. The method of claim 5, wherein said solid propellant particles move into said at least one pocket and are temporarily detained.
7. The method of claim 4, further comprising a blast baffle, wherein said blast baffle comprises a proximal surface and a cross-sectional area that is substantially smaller than a cross-sectional area of said inner chamber of said firearm sound suppression apparatus, wherein said proximal surface of said blast baffle is intended to redirect movement of said solid propellant particles.
8. The method of claim 7, wherein said solid propellant particles impact said proximal surface of said blast baffle and are deflected in a direction substantially toward said opening on said proximal end of said at least one pocket.
9. The method of claim 8, wherein said solid propellant particles move into said at least one pocket and are temporarily detained.
10. The method of claim 7, wherein said solid propellant particles impact said projectile and said solid propellant particles are prevented from entering said bullet pathway.
11. The method of claim 3, wherein said solid propellant particles impact said projectile, and said solid propellant particles are prevented from entering said bullet pathway.
12. The method of claim 3, further comprising at least one subsequent pocket located within said container, wherein said at least one subsequent pocket comprises a proximal end, a distal end, and an inner surface having a cross-sectional area that is substantially smaller than a cross-sectional area of said container, and wherein said proximal end of said at least one subsequent pocket comprises an opening.
13. The method of claim 12, wherein said solid propellant particles move in a direction toward said opening of said proximal end of said at least one subsequent pocket.
14. The method of claim 13, wherein said solid propellant particles move into said at least one subsequent pocket and are temporarily detained.
15. The method of claim 12, wherein said solid propellant particles enter said bullet pathway.
16. The method of claim 15, wherein said solid propellant particles impact said projectile.
17. The method of claim 15, wherein said solid propellant particles exit said bullet pathway.
18. The method of claim 17, wherein said solid propellant particles enter into said proximal end opening of said at least one subsequent pocket.
19. The method of claim 3, further comprising at least one diverter vane located within said container, wherein said diverter vane comprises a proximal side, a distal side, and an edge.
20. The method of claim 19, wherein said diverter vane edge and said inner surfaces of said container define at least one channel for fluid to flow through said channel, wherein said channel further comprises a proximal end having an opening and a distal end having an opening, wherein a cross-sectional area of said proximal end opening is greater than that of a cross-sectional area of said distal end opening.
21. The method of claim 20, wherein said at least one pocket is positioned in a substantially distal manner to said diverter vane edge and said channel within said container of said firearm sound suppression apparatus.
22. The method of claim 21, wherein said gas-particle suspension flows in a substantially forward direction toward said distal end of said container of said firearm sound suppression apparatus.
23. The method of claim 22, wherein said gas-particle suspension is influenced to flow in a direction substantially toward said channel.
24. The method of claim 23, wherein said gas-particle suspension flowing toward said channel accelerates through said channel in a direction substantially toward said opening on said proximal end of said at least one pocket.
25. The method of claim 24, wherein said gas-particle suspension accelerating through said channel is influenced to move in a direction substantially away from said opening on said proximal end of said at least one pocket.
26. The method of claim 25, wherein an inertial force of said solid propellant particles that are suspended within said gas-particle suspension exceeds a centripetal force that retains said particles within said gas-particle suspension.
27. The method of claim 26, wherein said solid propellant particles move out of said gas-particle suspension.
28. The method of claim 27, wherein said solid propellant particles move in a direction substantially toward said proximal end of said at least one pocket.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing summary, as well as any detailed description of the preferred embodiments, is better understood when read in conjunction with the drawings and figures contained herein. For the purpose of illustrating the invention, the drawings and figures show certain preferred embodiments. It is understood, however, that the invention is not limited to the specific methods and devices disclosed in such drawings or figures.
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
(42) Referring to the drawings, an objective of the method of the present invention is to enable a firearm sound suppressor, or a device to reduce sound and flash emanating from a firearm muzzle, that functions by preventing a plurality of solid propellant particles that are ejected from the firearm muzzle from suspending in a gas-solid flow, and removing said solid propellant particles from the gas-solid suspension that is ejected from the firearm muzzle.
(43) The method of the present invention provides for a means in which said solid propellant particles, that are in inertial motion as they are ejected from the firearm muzzle, are detained and substantially isolated from a flow of fluids through said device until said solid propellant particles burn and convert to a plurality of gases. Additionally, the method of the present invention provides for a means in which said solid propellant particles that are suspended in a heterogeneous gas-solid fluid as they are ejected from the firearm muzzle are separated from suspension using a linear inertial separation method and are detained and substantially isolated from the flow of fluids through the device until said solid propellant particles burn and convert to gases.
(44) The method of the present invention recognizes that, simply stated, sound and flash occur as a combined mass ejection of said solid propellant particles in inertial motion, gases, and a gas-particle suspension escape from a firearm barrel and mix with the surrounding air. The escaping of said solid propellant particles in inertial motion, gases, and a gas-particle suspension typically begins as the bullet exits the barrel.
(45) The method of the present invention further recognizes that solid propellant particles that are leaving the firearm barrel may not be instantly consumed and converted to a plurality of gases. As such, solid propellant particles that are not completely consumed and are not part of the gas-solid suspension are hereinafter referred to as “solids”, “propellant particles,” or “particles.”
(46) The method of the present invention further recognizes that propellant gases may mix with insitu gases within the device, such as air, vaporized water, and residual propellant gases. As such, any combination of gases that are flowing into, within, or exiting the device are hereinafter referred to as “gas”, “propellant gases,” or “gases.”
(47) The method of the present invention further recognizes that a heterogeneous mixture of particles and gases exiting the barrel can be characterized as a gas-solid flow. A gas-solid flow is characterized by the flow of gases with suspended solids. This type of flow is fundamental to many industrial processes, such as pneumatic transport, particulate pollution control, combustion of pulverized coal, drying of food products, sand blasting, plasma-arc coating and fluidized bed mixing. As such, said mixture of propellant particles and propellant gases flowing through the device at any moment are hereinafter referred to as “gas-solid flow,” or “gas-particle flow,” or simply, “the flow.”
(48) The method of the present invention further recognizes that particles can be removed from a gas-solid flow by the process of inertial separation. This process requires influencing or allowing the gases to change flow direction while providing a path for particles to leave the gas-solid flow while minimizing turbulent flow. Common inertial separation methods are cyclonic and linear. Cyclonic inertial separators are widely used in process flow applications and modern cyclonic vacuum cleaners. Linear inertial separators are widely used in aviation turbine engine applications where the separated solids are influenced to leave the gas-solid flow as the gases are influenced to change direction, and the particles continue in the direction prior of the gas-solid flow prior to the change of direction. As such, the method of the present invention employs a linear separation method wherein the separated solids are influenced to an area or volume away from the flow and assumes that the particles will remain detained until completely converted to gas which rejoins the gas-solid flow.
(49) The method of the present invention recognizes that particles in motion will remain in motion until otherwise influenced. The method also recognizes that propellant particles commonly accelerate past the bullet as the bullet exits the firearm muzzle. Moreover, the method of the present invention recognizes that gases will move passively from an area of higher pressure to an area of lower pressure.
(50) Additionally, the method of the present invention recognizes that a mass flow rate of a gaseous flow through an orifice is primarily dependent on the cross-sectional area of the orifice and the upstream pressure. Given two orifices with the same upstream pressure, the orifice with a substantially larger cross-sectional area will have a substantially higher mass flow rate.
(51) The method comprises a plurality of distinctly separate operations on separate but concomitant events, a gas-solid flow and particles moving substantially independent of the gas-solid flow, wherein together, all of said operations comprise a firearm muzzle blast: (1) the method of the present invention comprises allowing for a plurality of particles to move substantially independent of the gas-solid flow in order to enter areas substantially separate from the path of the gas-solid flow; (2) the method comprises allowing the gas-solid flow to move from areas of substantially higher pressure towards areas of substantially lower pressure, thereby causing a change in the direction of the gas-solid flow with substantially minimal turbulent flow; and, (3) the method comprises allowing for a plurality of particles to leave the gas-solid flow as the flow changes direction in order to move to areas substantially separate from the path of the gas-solid flow.
(52) Referring to the figures,
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(54) Moreover, parallel path suppressor assembly 100 comprises a bullet pathway 104. Said bullet pathway 104 is collinear to said host firearm barrel and extends throughout the entire device. As such, bullet pathway 104 defines blast baffle bullet pathway hole 126, vane bullet pathway holes 204, a plurality of elliptical baffle holes 134 and 304, and any other bullet pathway hole that extends throughout other features of said device, such as, a transition chamber and a straightening chamber.
(55) Parallel path suppressor assembly 100 further comprises a blast chamber 142, a plurality of linear inertial separation chambers 140, a transition chamber 144, and a gas straightening chamber 145. Additionally, said assembly 100 further comprises a plurality of baffles 119 and 109. Said baffles 119 and 109 direct a plurality of gases entering into the linear inertial separation chambers 140 and towards channels 203.
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(57) Still referring to
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(63) It is to be observed that this description herein assumes a simplified model, wherein a gas-solid flow 400 is substantially uniform in density and velocity as it enters the device. This description herein also assumes upstream pressures exceed downstream pressures unless specified, and does not make a distinction between subsonic and supersonic flow characteristics unless specified. While choked gas flow conditions should be considered in device designs, it is not addressed within the description herein.
(64) Referring back to the figures, in the preferred embodiment, upon entering parallel path suppressor assembly 100, the uniform gas-solid flow 400 stream presents to multiple paths through which it can continue, including, but not limited to, the bullet pathway hole 126, window 102, and channel 103. Assuming the velocities through each remain substantially the same, a substantially greater mass will move through each of said window 102 and said channel 103 than will through bullet pathway hole 126. Referencing
(65) The gas-solid flow 402 will accelerate through channel 103 and expand towards window 108 and first baffle hole 134, Gases entering second proximal solids detainment pocket 107 will soon fill the volume, and pressures on both sides of window 108 will be at equilibrium, and the forward movement of the gas-solid flow will not continue through window 108. As such, in a substantially steady state of flow, all of the gas-solid flow 402 will continue through channel 103 towards first baffle hole 134.
(66) Gas-solid flows 401 and 402 will converge as they move toward the first baffle hole 134. The combined gas-solid flow 404 will expand as it moves through the first baffle hole 134 and enters the subsequent chamber 143.
(67) Referencing
(68) Referring to
(69) Gas-solid flows 405 and 406 will converge as they move toward the first baffle hole 304. The combined gas-solid flow 407 will expand as it moves through the first baffle hole 304 and enters the subsequent chamber 143. As such, the method of the present invention allows for the control of flow direction through the device.
(70) Referring back to
(71) Another aspect of the device 100 of the invention is the ability to consolidate the separate flow streams and eject them from the device in a direction substantially co-linear to the bullet pathway and with minimal induced turbulence within said device 100. As such, referring to
(72) Portions of the combined flow streams 501 and 502 with enough inertia 504 to leave the combined flow will concomitantly enter transitioning chamber 144 as it displaces gases 505 with less inertia from within transitioning chamber 144. These displaced gases 505 and the remainder of the combined flow streams of 501 and 502 will move together 506 toward the area of lower pressure and into straightening chamber 145.
(73) Still referring to
(74) As such, firearm sound and flash reduction can be accomplished by using linear inertial separation to remove propellant particles from the flow stream with a minimum amount of turbulence and back pressure. The propellant does continue to burn within the device 100 and the gases do flow through and exit the device 100, but they do so at slightly different times such that backpressure is minimized. The bullet is effectively isolated from the blast event, thereby minimizing the blast event affecting bullet stability, and the direction of exiting gases is managed in order to avoid unwanted muzzle movement.
(75) Referring to the figures, a firearm sound suppressor assembly 100 of the present invention provides a means to optimize firearm suppressor efficiency with regards to maximizing sound attenuation, preserving the stability and ballistic integrity of a bullet fired through said sound suppressor assembly, minimizing the physical size and weight of said assembly, and the ability to completely disassemble said assembly by a user who is generally skilled and equipped to maintain a firearm.
(76) The parallel path suppressor assembly 100 of the present invention, or the device, generally comprises a container having a proximal end, a distal end, an outer surface, and a plurality of inner surfaces defining an inner chamber, wherein said proximal end and said distal end each comprise an opening, and at least one feature, or a pocket having a proximal end, a distal end, and an opening within the proximal end that can accept a plurality of propellant particles in inertial motion and detain said particles in a substantially isolated manner from the flow of fluids throughout said device. Additionally, the assembly of the present invention comprises a plurality of features that are used to influence said particles toward said pockets.
(77) The parallel path suppressor assembly, or apparatus, 100 of the present invention further comprises a plurality of features that can influence fluid flow toward said pockets, and also comprises a plurality of features that can influence a change in said fluid flow away from said pockets. One such feature is a vane. Said vane is employed with other features of the device in order to create a Venturi channel, hereinafter referred to as a channel, through which fluids will accelerate. The proximal surface of said vane influences said fluid flow towards said channel and through said channel where said fluid flow accelerates and changes direction towards said pockets. As such, a Venturi effect is thus created within and immediately downstream of said channel which influences said fluid flow to change to a direction away from said pockets.
(78) As a result, said features of the device of the present invention are arranged, with respect to each other, the firearm, said solid propellant particles in inertial motion, and the flow of the fluids through the device, with the intention of being able to affect the method of the invention.
(79) In the preferred embodiment, sound suppressor assembly 100 of the present invention can be manufactured from a variety of substantially high strength metals, such as, for example, titanium and Inconel, substantially high tensile strength aluminum alloys and stainless steel, or even composite materials and plastics, or any other similar material having like characteristics. Further, the present invention can be manufactured in a variety of different sizes, wherein the overall size of the sound suppressor assembly 100 and the relative sizes of the separate containers are dependent upon a user's specific application, firearm device, and desired physical and sound characteristics.
(80) Referring back to
(81) Monolithic baffle member 110 comprises a substantially cylindrical body member, having an outer diameter 113, a proximal end 111 and a distal end 112, wherein proximal end 111 is threadably affixed to, and thus, closed by base member 130. Outer diameter 113 of monolithic baffle 110 is substantially less than inner diameter 124 of outer cylinder 120, thereby allowing baffle 110 to be received within inner chamber 125 of outer cylinder 120. Body member of monolithic baffle 110 comprises a plurality of interior openings, or chambers 140, in order to produce a specific effect, such as, for example, solid and fluid separation. Additionally, monolithic baffle 110 further comprises a bullet pathway hole 104, wherein said bullet pathway hole 104 breaches the entirety of baffle member 110 along a longitudinal axis, from proximal end to distal end.
(82) In a preferred embodiment, base member 130 comprises a substantially cylindrical configuration, having a proximal end 131 and a distal end 132, wherein distal end 132 is threadably affixed to monolithic baffle 110. Base member 130 further comprises a through-hole 105 that is coaxial to bullet pathway hole 104 of baffle 110, wherein through-hole 105 provides a means to attach sound suppressor assembly 100 directly to a firearm muzzle 101 or to accommodate sound suppressor assembly 100 to selectively attach to a firearm muzzle 101. As such, an end of sound suppressor assembly 100 defined by base member 130 is hereinafter referred to as the proximal end of the device 100 and the opposite end is hereinafter referred to as the distal end of the device 100.
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(84) As depicted in
(85) Additionally, a first chamber 142 of baffle 110, a plurality of subsequent chambers 143, a transition chamber 144 and a gas alignment chamber 145 are all formed as a result of baffle member 110 being received within outer cylinder 120, whereby said chambers 140 have a variety of different functions. As a result, baffle member 110 is employed to cause separation of solid propellant from fluids in order for said solids to be able to be caught and thus slowly burned within said sound suppressor assembly 100.
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(87) In a preferred embodiment, proximal end 121 of outer sleeve 120 comprises a flange member 170 extending in a radially inward direction to the extent that an inner cylindrical surface 175 of flange 170 achieves a substantially contact fit with a radial shoulder 115 of baffle member 110. As sound suppressor assembly 100 is assembled, a planar bearing face 133 of base 130 makes substantially coplanar contact with a planar bearing face 173 of flange 170 of outer sleeve 120. As base member 130 approaches baffle member 110, a planar distal inner face 174 of flange 170 makes coplanar contact with a planar proximal bearing face 114 of baffle member 110. As a result, said component parts of sound suppressor assembly 100 become axially aligned as sleeve flange member 170 is impinged between base 130 and baffle member 110, thereby allowing said components to move longitudinally independent of each other due to thermal expansion or a plurality of different forces experienced during use.
(88) In an alternative embodiment, as illustrated in
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(90) Remaining mobile solids and gases 182 continue into first baffle chamber 142 and move either substantially forward through bullet pathway hole 104 or are diverted by a diverter member 196 towards a plurality of areas 147, 148 where said solids and gases 182 are then partially isolated from the gaseous flow and wherein some of the solids are deposited where they continue to burn or remain as residue.
(91) Remaining mobile solids and gases 183 can enter subsequent chamber 143 via a plurality of holes 109 created by the bullet pathway hole 104 intersecting a canted portion of the chamber walls. Said mobile solids and gases 183 then move in a substantially transverse direction to a longitudinal axis of sound suppressor assembly 100 until diverted by the walls of the chamber and a diverter vane 197 towards an area 149 where solids and gases 183 are partially isolated from the gaseous flow and wherein some of the solids are deposited where they continue to burn or remain as residue. This process is repeated within each of the subsequent chambers 143, It is to be observed that the number of subsequent chambers required within sound suppressor assembly 100 is dependent upon a desired and specific application of sound suppressor assembly 100.
(92) Still referring to
(93) Remaining mobile solids and gas can enter gas ejection alignment chamber 145 via bullet pathway hole 104 and move in a substantially aligned direction with the longitudinal axis of sound suppressor assembly 100 until encountering the inside surfaces of chamber 145 or ejecting through the distal end 107 of sound suppressor assembly 100 through bullet pathway hole 104 in a direction substantially aligned with the longitudinal axis of the present invention. As a result, some solids are deposited 186 within chamber 145 where they continue to burn or remain as residue.
(94) In an alternate embodiment, a planar structure aligned with the longitudinal axis of sound suppressor assembly 100 divides the volumes defined by the baffle 110 geometry, increases surface area upon which solids can be deposited, improves isolation of deposited solids, provides rigidity to the structure, provides conductive material through which heat is transferred for dissipation, and provides structure upon which features can be included that would not be otherwise practical.
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(96) Further, as illustrated in
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(103) In an alternate embodiment, the present invention can comprise a plurality of—typically two—wrench flats 291 that are substantially parallel to at least one other wrench flat 291 and to the longitudinal axis of sound suppressor assembly 100 of the present invention. Said hex broach 292 on baffle 110 is coincident with and coaxial to bullet pathway hole 104 at the distal end of baffle 110 and is generally configured in a size that would not interfere with the bullet in flight. Said hex broach 293 on the distal face of the bottom of the thread bore 136 is coincident with and coaxial to the through hole 105 in the base 130 and is generally configured in a size that would not interfere with the bullet in flight. As a result, said additional features an be used to assist in removing base 130 from a firearm muzzle.
(104) The above-described invention has a number of particular features that should preferably be employed in combination, although each is useful separately without departure from the scope of the invention. While the preferred embodiment of the present invention is shown and described herein, it will be understood that the invention may be embodied otherwise than herein specifically illustrated or described, and that certain changes in form and arrangement of parts and the specific manner of practicing the invention may be made within the underlying idea or principles of the invention.