RAPID SEPARATION AND RECOVERY OF PATHOGENS FROM FOOD SAMPLES BY MICROFILTRATION ASSISTED COUNTERFLOW ELUTRIATION (MACE)
20210346843 · 2021-11-11
Inventors
Cpc classification
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
C02F2103/32
CHEMISTRY; METALLURGY
B01D2325/028
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/26
PERFORMING OPERATIONS; TRANSPORTING
B01D61/20
PERFORMING OPERATIONS; TRANSPORTING
G01N1/4077
PHYSICS
International classification
B01D61/14
PERFORMING OPERATIONS; TRANSPORTING
B01D61/20
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Methods and devices for rapidly separating pathogen from a test sample, such as a food sample, for efficient detection of pathogen are disclosed. A simultaneous microfiltration and elutriation approach was used to separate pathogen, such as bacterial cells, from a test sample, such a food sample.
Claims
1. A Microfiltration Assisted Counterflow Elutriation (MACE) separator, comprising: a) at least one microfiltration membrane configured to contain a test sample, b) a screening member, c) a cavity between the at least one microfiltration membrane and the screening member containing the test sample, a cavity above the at least one microfiltration membrane, and a cavity below the screening member, d) one or more inlets, and e) one or more outlets.
2. The MACE separator of claim 1 or 2, wherein the MACE separator has more than one microfiltration membranes.
3. The MACE separator of claim 3, further comprising one or more cavities between the more than one microfiltration membranes and a cavity above the more than one microfiltration membranes.
4. The MACE separator of any one of the preceding claims, wherein the microfiltration membranes have a pore size within the range of about 0.45 microns to about 40 microns.
5. The MACE separator of any one of the preceding claims, wherein the microfiltration membrane has a pore size of about 3 microns.
6. The MACE separator of claim 1, wherein the screening member is a filtration membrane or a sieving screen.
7. The MACE separator of any one of the preceding claims, wherein the screening member supports the test sample.
8. The MACE separator of any one of the preceding claims, wherein the screening member holds sediment particles of the test sample.
9. The MACE separator of any one of the preceding claims, wherein the cavity below the screening member holds sediment particles of the test sample.
10. The MACE separator of any one of the preceding claims, wherein the separator comprises one inlet and one outlet.
11. The MACE separator of any one of the preceding claims, wherein the separator comprises more than one inlet and one outlet.
12. The MACE separator of any one of the preceding claims, wherein the separator comprises one inlet and more than one outlet.
13. The MACE separator of any one of the preceding claims, wherein the separator comprises more than one inlet and more than one outlet.
14. The MACE separator of any one of the preceding claims, further comprising flow liquid.
15. The MACE separator of claim 14, wherein the flow liquid comprises one or more of water, a cultural medium, and a buffered solution.
16. The MACE separator of claim 14 or 15, wherein the flow liquid flows through one or more of following: the one or more inlets, the one or more microfiltration membranes, the screening member, the test sample, and the one or more outlets.
17. The MACE separator of any one of claims 14-16, wherein the flow liquid flows at average velocity within the range of about 1 mm/min to about 40 mm/min.
18. The MACE separator of any one of claims 14-16, wherein the flow liquid flows at average velocity of about 4 mm/min.
19. The MACE separator of any one of claims 14-16, wherein the flow liquid flows at flow rates within the range of about 100 ml/hour to about 4 L/hour.
20. The MACE separator of any one of the preceding claims, wherein the test sample is selected from the group comprising food sample, human tissue, human fluids, animal tissue, animal fluids, plant tissue, clinical sample, and environmental sample.
21. A method for separating pathogen from a test sample, comprising extracting the pathogen from the test sample by processing the sample in the MACE separator of any one of claims 1-20.
22. The method of claim 21, wherein the pathogen comprises one or more of Salmonella, E. coli O157H7, E. coli STEC, Listeria, Campylobacter, Clostridium botulinum, Staphylococcus aureus, Shigella, Toxoplasma gondii, Vibrio vulnificus, and Norovirus.
23. The method of claim 21, wherein the MACE separator comprises one or more inlets and one or more outlets.
24. The method of any one of claims 21-23, wherein the one or more inlets and one or more outlets are connected to a valve.
25. The method of claim 24, wherein the valve is connected to a vacuum.
26. The method of any one of claims 21-25, further comprising recovering the extracted pathogen from the MACE separator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0024] I. Devices and Methods
[0025] The present disclosure provides devices and methods for rapid and efficient separation of pathogen from a test sample. In one embodiment, the present disclosure provides a Microfiltration Assisted Counterflow Elutriation (MACE) separator. In some embodiments, the MACE separator comprises at least one microfiltration membrane configured to contain a test sample, a screening member, a cavity between the at least one microfiltration membrane and the screening member containing the test sample, a cavity above the at least one microfiltration membrane, and a cavity below the screening member, one or more inlets, and one or more outlets. In some embodiments, the MACE separator has more than one microfiltration membranes.
[0026] As used herein, the term “sample” or “test sample” means any material that contains, or potentially contains, biological material which could be contaminated by the presence of a pathogen. Examples of samples for use in accordance with the disclosure include, but are not limited to, food samples, patient samples (e.g., feces or body fluids, such as urine, blood or cerebrospinal fluid), and environmental samples, such as drinking water or other fluids. Examples of a food sample include, but are not limited to: dairy products such as cheese, yogurt, ice cream or milk, including raw milk; meat such as beef, pork, minced meat, turkey, chicken or other poultry products; ground meat such as ground beef, ground turkey, ground chicken, ground pork; eggs; produce, including fruits and vegetables; peanut butter; seafood products including oysters, pickled salmon or shellfish; or juice, such as fruit or vegetable juice. A test sample may be taken from a source using techniques known to one skilled in the art. In some embodiments, the test sample comprises, or can be separated into, fluid portion and sediment particles.
[0027] As used herein, the term “cavity” refers to an empty space. In some embodiments, the cavity is located within a solid object, for example, the MACE separator. In some embodiments, a cavity is defined by the walls of the MACE separator, a microfiltration membrane, and a screening member, for example, as illustrated as 408 or 409 in
[0028] A “membrane” as used herein refers to a selective barrier which allows some components of a mixture to pass through but while preventing other components, based on size, shape, electrical charge, polarity or other physical characteristic. Such components that selectively pass through include but are not limited to molecules, ions, small or large particles, proteins, nucleic acids, pathogens, etc. A membrane can be of animal or biological origin, or synthetic. The degree of selectivity of a membrane depends on the characteristics of the membrane and the component mixture that is passing through the membrane. For example, if components of the mixture are being separated based on size, the selectivity of the membrane will depend on the membrane pore size. Membranes can also be of various thickness, with homogeneous or heterogeneous structure. Membranes can be neutral or charged, and component passage through the membrane can be active or passive. Based on the physical characteristics of the membrane, one or more physical processes will affect or facilitate filtration. For example, pressure, electrical charge, concentration and the like can facilitate filtration according to the methods of the present invention.
[0029] As used herein, the term “microfiltration” refers to a type of physical filtration process where a contaminated fluid is passed through a special pore-sized membrane to separate microorganisms and suspended particles from a test sample. In some embodiments, the microfiltration membranes have a pore size within the range of about 0.1 microns (micrometer, or μM) to about 40 microns. In some embodiments, the microfiltration membranes have a pore size within the range of about 0.45 microns to about 40 microns. In some embodiments, the microfiltration membranes have a pore size within the range of about 1 micron to about 30 microns. In some embodiments, the microfiltration membranes have a pore size within the range of about 2 micron to about 20 microns. In some embodiments, the microfiltration membranes have a pore size within the range of about 10 microns. In one embodiment, the microfiltration membrane has a pore size of about 5 microns. In some embodiments, the microfiltration membranes have a pore size within the range of about 3 microns.
[0030] In one embodiment, the MACE separator comprises one microfiltration membrane configured to contain a test sample, a screening member, a cavity between the microfiltration membrane and the screening member, a cavity above the microfiltration membrane, and a cavity below the screening member. An exemplary embodiment is depicted in
[0031] As used herein, the term “screening member” refers to a filtration membrane or a sieving screen. A filtration membrane as used herein includes any type of membrane that can be used in a separation process for both mechanical and chemical sieving of particles and molecules, such as food particles and pathogens. A sieving screen generally comprises a wire mesh of openings, holes, or gaps, with specified or varied sizes, to separate a test sample containing particles or molecules into different groups based on their sizes. In some embodiments, a filtration membrane or a sieving screen can be used in connection with vibration applied. A skilled person in the art would know how to choose the type of filtration membrane or sieving screen according to the specific application of the devices or methods disclosed herein.
[0032] In certain embodiments of the MACE separator, the screening member supports the flow through of the test sample. In one embodiment, the screening member holds sediment particles of the test sample. In another embodiment, the cavity below the screening member holds sediment particles of the test sample.
[0033] In one embodiment, the MACE separator comprises one inlet and one outlet. In another embodiment, the MACE separator comprises more than one inlet and one outlet. In yet another embodiment, the MACE separator comprises one inlet and more than one outlet. In one embodiment, the MACE separator comprises more than one inlet and more than one outlet. The inlets and outlets as used herein refer to small openings where fluid can flow in and out as needed. The inlets and outlets can be positioned on any side of the separator as needed. In certain embodiments, one or more of the inlets, outlets, or both are connected to a valve. In certain embodiments, the valve is connected to a vacuum.
[0034] In another embodiment, the MACE separator further comprises a flow liquid. Examples of the flow liquid include but are not limited to water, culture medium, a buffered solution and/or mixtures thereof.
[0035] A culture medium can be any type of medium used in laboratories or in vitro to grow different kinds of microorganisms or cells. A growth or a culture medium is composed of different nutrients that are essential for the growth of the microorganisms or the cells. A growth medium or culture medium can be solid, liquid, or semi-solid. In some embodiments, the culture medium is designed for cell culture. In other embodiments, the culture medium is designed for microbiological culture, which are used for growing microorganisms, such as bacteria or fungi. In some embodiments, the culture media for microorganisms are nutrient broths. In other embodiments, the culture media for microorganisms are agar plates.
[0036] A buffered solution is generally an aqueous-based solution consisting of a mixture of a weak acid and its conjugate base, or vice versa. As one of skill in the art will know, buffered solutions can be used to maintain pH at a stable value. Common buffer compounds include, but are not limited to, TAPS ([Tris(hydroxymethyl)methylamino]propanesulfonic acid), Bicine (2-(Bis(2-hydroxyethyl)amino)acetic acid), Tris (Tris(hydroxymethyl)aminomethane) or (2-Amino-2-(hydroxymethyl)propane-1,3-diol), Tricine (3-[N-Tris(hydroxymethyl)methylamino]-2-hydroxypropanesulfonic acid), TAPSO (3-[N-Tris(hydroxymethyl)methylamino]-2-hydroxypropanesulfonic acid), HEPES (4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid), TES (2-[[1,3-dihydroxy-2-(hydroxymethyl)propan-2-yl]amino]ethanesulfonic acid), MOPS (3-(N-morpholino)propanesulfonic acid), PIPES (Piperazine-N,N′-bis(2-ethanesulfonic acid)), Cacodylate (Dimethylarsenic acid), and MES (2-(N-morpholino)ethanesulfonic acid).
[0037] In one embodiment, the flow liquid flows through one or more of the following components: the one or more inlets, the one or more microfiltration membranes, the screening member, the test sample, and the one or more outlets. In some embodiments, the flow liquid flows at average velocity within the range of about 1 mm/min to about 40 mm/min. In other embodiments, the flow liquid flows at average velocity within the range of about 5 mm/min to about 30 mm/min. In one embodiment, the flow liquid flows at average velocity of about 10 mm/min. In another embodiment, the flow liquid flows at average velocity of about 4 mm/min. In certain embodiments, the flow liquid flows at flow rates within the range of about 5 ml/hour to about 4 L/hour. In certain embodiments, the flow liquid flows at flow rates within the range of about 50 ml/hour to about 4 L/hour. In certain embodiments, the flow liquid flows at flow rates of about or below 75 ml/hour. In certain embodiments, the flow liquid flows at flow rates within the range of about 100 ml/hour to about 4 L/hour. In certain embodiments, the flow liquid flows at flow rates within the range of about or greater than 4 L/hour.
[0038] In additional embodiments, the present disclosure provides methods for rapid detection of pathogens in food samples. Testing may be applied to any food including meats, spices, beverages, produce, pet food, snacks, ready to eat food etc. The methods may be used to detect the presence of any cellular contaminant or pathogen where the maintenance of cellular viability is important in the sample preparation process. Pathogens may include any bacteria or fungus. In preferred embodiments, ground beef or ground turkey may be tested for the presence of pathogens such as E. coli O157H7, E. coli STEC, Listeria, Campylobacter and Salmonella.
[0039] In one embodiment, the present disclosure provides methods for separating pathogen from a test sample. In certain embodiments, the methods generally comprise extracting the pathogen from the test sample by processing the sample in the MACE separator provided herein.
[0040] As used herein, the terms “pathogen,” “target pathogen,” and “pathogen analyte(s)” are used interchangeably and refer to any microorganisms, cells, or other infectious agents that may cause diseases or untoward or deleterious symptoms in an animal, such as human. As used herein, pathogen comprises bacteria, virus, fungi, and protozoa. The term “bacteria” is used herein to mean one or more viable bacteria existing or co-existing collectively in a test sample. The term may refer to a single bacterium (e.g., Aeromonas hydrophilia, Aeromonas caviae, Aeromonas sobria, Streptococcus uberis, Enterococcus faecium, Enterococcus faecalis, Bacillus sphaericus, Pseudomonas fluorescens, Pseudomonas putida, Serratia liquefaciens, Lactococcus lactis, Xanthomonas maltophilia, Staphylococcus simulans, Staphylococcus hominis, Streptococcus constellatus, Streptococcus anginosus, Escherichia coli, Staphylococcus aureus, Mycobacterium fortuitum, and Klebsiella pneumonia), a genus of bacteria (e.g., streptococci, pseudomonas and enterococci), a number of related species of bacteria (e.g., coliforms), an even larger group of bacteria having a common characteristic (e.g., all gram-negative bacteria), a group of bacteria commonly found in a food product, an animal or human subject, or an environmental source, or a combination of two or more bacteria listed above. Exemplary of common foodborne pathogens include Salmonella, E. coli O157H7, E. coli STEC, Listeria, Campylobacter, Clostridium botulinum, Staphylococcus aureus, Shigella, Toxoplasma gondii, Vibrio vulnificus, and Norovirus. As used herein, the term “colony forming unit” (CFU) means live pathogens capable of forming a colony in a plate.
[0041] In one embodiment, the extraction can be completed in less than about 10 minutes. In another embodiment, the extraction can be completed in less than about 30 minutes. In another embodiment, the extraction can be completed in less than about one hour. In another embodiment, the extraction can be completed in less than about four hours. In yet another embodiment, the extraction can be completed in less than about eight hours.
[0042] In one embodiment, the extraction can be enhanced by mixing the sample inside the device as liquid flows past the sample. In an exemplary embodiment, the mixing is performed with a shaker. In another embodiment, the extraction can be enhanced by controlling the temperature of the liquid past the sample to reach the optimal temperature for the growth of the specific pathogen or pathogens. In some embodiments, the temperature may be increased. In other embodiments, the temperature may be decreased.
[0043] In one embodiment, the extraction is independent of the ability of the bacteria to swim. In another embodiment, the extraction can be enhanced by adding a surfactant to the liquid that flows passed the sample. Exemplary surfactants include, but are not limited to, TWEEN or polyethylene glycol (PEG). In one embodiment, the surfactant is 1% TWEEN. The optimal concentration of the surfactants can be determined by one skilled in the art. In certain embodiment, the surfactant is to aid in removing bacteria from the sample surface. In certain embodiments, the extraction can be enhanced by preventing bacteria from attaching to new surfaces, such as the filter-membrane surface.
[0044] In certain embodiments, the extraction is accomplished by flow liquid past the sample at flow rates lower than about 75 ml/h. In certain embodiments, the extraction is accomplished by flow liquid past the sample at typical flow rates range of about 75 ml/h to about 4 L/h. In certain embodiments, the extraction is accomplished by flow liquid past the sample at flow rates greater than about 4 L/h. In certain embodiments, the food sample is about 25 grams (g) or less. In certain embodiments, the food sample is between 25 g to 375 g. In certain embodiments, the food sample is about 375 g or more. In certain embodiments, the extraction is accomplished by flow liquid past the sample at typical flow rates range of about 75 ml/h to about 500 ml/h for 25 g of food sample. In certain embodiments, the extraction is accomplished by flow liquid past the sample at typical flow rates range of about 1 L/h to about 4 L/h for up to 375 g food sample size. In certain embodiments, the extraction is accomplished by flow liquid past the sample at typical flow rates range of about 1 L/h to about 4 L/h for 25 g food sample size for food samples that are difficult to extract, such as chocolate, spices, and flour, etc.
[0045] In certain embodiments, the extracted sample may be investigated via molecular methods such as PCR or through plating on selective media to identify specific pathogens. In one exemplary embodiment, the resulting concentrated sample may be assayed for contamination by polymerase chain reaction (PCR)-based detection techniques. In another embodiment, the resulting concentrate may be assayed for contamination by plating on selective media for specific pathogens.
[0046] Following the methods for separating pathogen from a test sample provided herein, the extracted sample containing the pathogen can be further processed or preserved by techniques commonly used in the art, including but not limited to, dilution, concentration, freezing, freeze-drying or lyophilization, cryopreservation, hypothermic preservation, and vitrification.
[0047] Although the detection of foodborne pathogens is an important application of the present disclosure, the method may, of course, also be applied to samples of other origin, including but not limited to, samples for clinical or environmental assays, such as blood, urine, etc.
[0048] The term “about” or “approximately” as used herein means within 20% of a given value or range, i.e., plus and minus 20% of a value. In a more specific embodiment “about” means within 10% of a given value or range, i.e., plus and minus 10% of a value. In a more specific embodiment “about” means within 5% of a given value or range, i.e., plus and minus 5% of a value. In an even more specific embodiment “about” means within 2% of a given value or range, i.e., plus and minus 2% of a value.
[0049] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art (e.g., in microbiology, cell culture, molecular genetics, nucleic acid chemistry, and biochemistry). Standard techniques are used for molecular, genetic, and biochemical methods.
[0050] II. Exemplary Devices and Methods
[0051] In other embodiments of the present disclosure, a device and/or method for rapid and efficient pathogen separation from test samples are provided. In one embodiment, the device comprises three chambers separated with horizontal membranes to separate pathogen from test samples, such as food samples, introduced between the membranes. In one embodiment, the device is based on flow liquid from bottom to top slowly. In another embodiment, the device and/or method is leveraging the fact that the sample sinks while the fluid moves upward, dragging small particulates such as bacteria mainly due to their high surface to volume ratio, and in a lesser degree large food particles due to a higher surface to volume ratio or higher density.
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[0059] The present disclosure also encompasses compositions, devices, and/or kits thereof. Those skilled in the art will recognize that numerous modifications and changes may be made to the preferred embodiment without departing from the scope of this application.
EXAMPLES
[0060] It is understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
Example 1: Separation of Pathogen from Ground Meat
[0061] Example 1 demonstrates the application and results of operating a MACE separator for separating E. coli O157H7 from 187 g of ground Beef. The results are shown in
[0062] I. Methods
[0063] Tap water is used as the liquid introduced into the MACE separator. The volume of the chamber where the food sample is introduced was 850 ml. A 0.45 pore size polyethersulfone (PES) membrane was used as the bottom membrane. A polycarbonate (PCTE) membrane (PCT3014220 Sterlitech, WA, USA) with 3-micron (μm) pore size is used as top membrane. The PES and PCT membranes are commercially available from, for example, MilliporeSigma (Germany) or Thermo Fisher Scientific (Grand Island, N.Y.). A peristaltic pump is used to introduce typically 1 L or 2 L of water through the inlet of the MACE separator typically within 40 minutes depending on the experiment. The diameter of the filter membranes is 100 mm, which results in average flow velocity of around 4 mm/min. The liquid with extracted bacteria is collected from the outlet of the separator and reserved in a 2 L capacity sterilized glass bottle. 20 μL of an overnight culture of bacteria E. coli O157:H7 resistant to the antibiotic Kanamycin is pipetted into the 185 g of ground beef and let to rest until it is fully absorbed prior to introducing the artificially contaminated food sample into the MACE separator. As control, another 20 μL of the same overnight culture is pipetted into a second sterilized glass bottle containing the same volume of tap water introduced into the MACE separator. At the end of the experiment (30 to 45 minutes depending on the experiment), an aliquot of both the liquid extract from the MACE separator is diluted and plated on LB agar plates containing the antibiotic Kanamycin. After 12 hours of incubation, colonies are counted. The same procedure is simultaneously performed with an aliquot of the liquid in control experiment. The efficiency of the separation is calculated as the number of CFU/ml (colony forming units/ml) of E. coli O157:H7 extracted from the sample using the MACE separator divided by the number of CFU/ml of E. coli O157:H7 used to contaminate the food sample.
[0064] II. Results
[0065] The results of three tests with different experimental conditions are provided in
[0066] III. Discussion
[0067] The results of the experiments A, B, and C and the results of the control experiments for microfiltration alone, or elutriation alone, show that, surprisingly, both microfiltration and elutriation only work well when used in combination. In other words, there is a synergetic effect between both approaches when combined that results in the rapid and efficient separation of bacteria from 187 g of food sample in only 40 minutes. This example demonstrates that the rapid and efficient separation of food-borne pathogen achieved by the present disclosure cannot be extrapolated from results of using each microfiltration or elutriation technique alone. As shown by the present example, the method using microfiltration or elutriation alone failed miserably. The geometry of the MACE separator and the flow rate are designed to produce an average flow velocity of approximately 4 mm/min inside the middle chamber of the device based on calculations of sedimentation rates of ideal spherical particles of muscle tissue, as shown in
[0068] The combination of microfiltration and counter flow elutriation at low flow rates results in rapid and extraordinarily efficient separation of bacteria from food samples.