ROTATING DRUM PRINTING APPARATUS
20210347165 · 2021-11-11
Assignee
Inventors
- Jin Hun JUNG (Yongin-si, Gyeonggi-do, KR)
- Hee Kwan LEE (Yongin-si, Gyeonggi-do, KR)
- Gil SAGONG (Seoul, KR)
Cpc classification
B41F27/12
PERFORMING OPERATIONS; TRANSPORTING
B41J11/008
PERFORMING OPERATIONS; TRANSPORTING
B41J2/175
PERFORMING OPERATIONS; TRANSPORTING
B41F33/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41F23/04
PERFORMING OPERATIONS; TRANSPORTING
B41F27/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a drum printing apparatus including: a vacuum drum rotatably supported and coupled to a base and including a drum body shaped like a drum a printing head unit configured to form a set image including a text and a picture in the vacuum drum; a clamping unit configured to perform unclamping for mounting paper from a paper feeder to the drum body and clamping for holding and pressing paper to the drum body; and a cam unit coupled to the base and configured to operate being interlocked with the clamping unit, the clamping unit including a clamping knife coupled to a knife rotating-shaft and configured to be rotatable between a clamping position for pressing paper and an unclamping position for separating from paper, and a pair of clamping brackets coupled to opposite ends of the knife rotating-shaft and configured to be interlocked with the cam unit.
Claims
1. A drum printing apparatus comprising: a vacuum drum rotatably supported and coupled to a base and comprising a drum body shaped like a drum to and from which paper for printing is mountable and separatable; a paper feeder loaded with paper and configured to feed the loaded paper to the vacuum drum; a printing head unit configured to form (print) a set image comprising a text and a picture in the vacuum drum; a clamping unit coupled to the vacuum drum and configured to perform unclamping for mounting paper from the paper feeder to the drum body and clamping for holding and pressing paper to the drum body; a cam unit coupled to the base and configured to operate being interlocked with the clamping unit, the clamping unit comprising a clamping knife coupled to a knife rotating-shaft and configured to be rotatable between a clamping position for pressing paper and an unclamping position for separating from paper, and a pair of clamping brackets coupled to opposite ends of the knife rotating-shaft and configured to be interlocked with the cam unit, and the cam unit comprising cams configured to be respectively in contact with cam contact rollers coupled to the pair of clamping brackets so that the knife rotating-shaft can rotate between the clamping position and the unclamping position.
2. The drum printing apparatus according to claim 1, wherein the clamping knife comprises an elastically transformable material, and is divided in plural in a rotating axial direction of the drum body and coupled to the knife rotating-shaft at set intervals.
3. The drum printing apparatus according to claim 1, further comprising a vision unit configured to detect a distorted degree comprising a skewed amount and a slanted amount of mounted paper while the drum body is rotating after the paper fed from the paper feeder is mounted to the drum body, wherein an image to be formed by the printing head unit is controlled to be printed by the controller after being corrected as much as the distorted degree detected by the vision unit.
4. The drum printing apparatus according to claim 1, further comprising an ink supplying unit configured to supply ink to the printing head unit, wherein the ink supplying unit comprises an ink tank configured to accommodate ink, an auxiliary ink reservoir adjacent to the printing head unit and configured to supply the ink pumped from the ink tank to the printing head unit, and a backflow prevention member branched from an ink line connected to the auxiliary ink reservoir and the printing head unit and communicating with an air line connected to the auxiliary ink reservoir and configured to detect whether ink flows back to the air line.
5. The drum printing apparatus according to claim 1, wherein paper from the paper feeder is fed perpendicularly to the drum body toward a rotating center axis of the drum body.
6. The drum printing apparatus according to claim 2, wherein the paper feeder comprises a suction plate rotating member configured to rotate mounted paper so that the paper can be positioned in a gap formed by the clamping knife at the unclamping position.
7. A drum printing apparatus comprising: a vacuum drum rotatably supported and coupled to a base and comprising a drum body shaped like a drum to and from which paper for printing is mountable and separatable; a paper feeder loaded with paper and configured to feed the loaded paper to the vacuum drum; a vision unit coupled to the drum body and configured to detect a distorted degree comprising a skewed amount and a slanted amount of rotating paper; a printing head unit configured to form (print) a set image comprising a text and a picture in the vacuum drum; an ink supplying unit configured to supply ink to the printing head unit; an ultraviolet (UV) unit configured to cure an image printed in the printing head unit; an ejector configured to eject and load paper printed in the drum body; a clamping unit coupled to the vacuum drum and configured to perform unclamping for mounting paper from the paper feeder to the drum body and clamping for holding and pressing paper to the drum body, and a cam unit coupled to the base and configured to operate being interlocked with the clamping unit.
8. The drum printing apparatus according to claim 2, further comprising a vision unit configured to detect a distorted degree comprising a skewed amount and a slanted amount of mounted paper while the drum body is rotating after the paper fed from the paper feeder is mounted to the drum body, wherein an image to be formed by the printing head unit is controlled to be printed by the controller after being corrected as much as the distorted degree detected by the vision unit.
Description
DESCRIPTION OF DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
MODE FOR INVENTION
[0030] Below, a rotating drum printing apparatus 1000 (hereinafter, referred to as a ‘printing apparatus’) according to an embodiment of the disclosure will be described in detail with reference to
[0031]
[0032] The printing apparatus 1000 according to an embodiment of the disclosure, as shown in
[0033] The paper feeder 1100 includes various components to be loaded with the paper 20 on which printing will be performed, transport the paper 20 sheet by sheet, and feed the paper 20 to a drum body 1210 so that the paper 20 can be mounted to the drum body 1210. The ejector 1800 includes a paper feeding table 1110 shaped like a rectangular parallelepiped and movable up and down with the loaded paper 20 for printing, a paper feeding lift 1113 configured to lift the paper feeding table 1110 up and down by, for example, a ball screw, a plurality of lift guides 1115 provided to stably move the paper feeding table 1110 during operations of the paper feeding lift 1113, and a vacuum suction plate (not shown) configured to feed the paper 20 sheet by sheet, and may further include a paper feeding suction member 1120 having a suction plate rotating member 1123 to stably clamp a front end region of the paper 20 along a circumferential direction of the drum body 1210 by making the paper 20 rotate about 90 degrees at an unclamping position of the clamping unit 1400 so that the paper 20 can be mounted to the drum body 1210, a transport member (not shown) coupling with the paper feeding suction member 1120 to transport the paper from the loaded position up to a position where the clamping unit 1400 is present, a paper separating member configured to take off the paper sheet by sheet by removing the static electricity from the paper or blowing air so that the vacuum suction plate can suction the paper sheet by sheet, and a paper height sensor (not shown) configured to sense the height of the loaded paper.
[0034] To more effectively position a front-end portion (see ‘20a’ in
[0035] In other words, the inventors found by various experiments that the most preferable direction of feeding the paper is equal to the diameter direction of the drum body 1210 (i.e. the direction toward the rotating center axis of the drum body) because the feeding paper has to be mounted from the ejector 1800 to the rounded drum body 1210 in the paper feeding process differently from that of a printer used in an ordinary office or the like.
[0036] In a case of feeding paper made of polyvinyl chloride (PVC) having a thickness of 0.1˜0.3 mm, various problems, which might occur in the following printing process, were minimized when the paper was fed in the direction perpendicular to the diameter direction of the drum body 1210.
[0037] The vacuum drum 1200 may include the drum body 1210 be hollow and rotatable as supported on a drum shaft 1211, a plurality of drum grooves 1220 spaced apart along the rotating direction of the drum body 1210 and recessed on the surface of the drum body 1210, and a vacuum hole 1230 formed at a side of the drum groove 1220, to which a font-end portion 20a of the paper 20 is attached, making the inside of the drum body 1210 communicate with the drum groove 1220, and being interlocked with the clamping unit 1400 and the cam unit 1300 to stably mount the fed paper 20 so that the fed paper can be clamped to and unclamped from the drum body 1210, a vacuum pump 1240 vaccumizing the inside of the drum body 1210 so as to vacuumize even the vacuum hole 1230 and the drum groove 1220, and a clamping unit coupler (not shown) recessed so that the clamping unit 1400 can be coupled onto the surface of the drum body 1210.
[0038] The drum body 1210 according to the disclosure is big enough to mount two sheets of A4 paper thereon in a lengthwise direction of the paper, but may have various sizes as necessary.
[0039] The vacuum drum 1200 makes the fed paper be in close contact with the surface of the drum body 1210, thereby preventing the mounted paper from being separated or getting loose from the surface of the drum body 1210 by centrifugal force even at fast rotation speed.
[0040] In addition, the paper feeder 1100 includes a paper pressing roll member 1140 that presses the paper against the drum body 1210 so that the mounted paper can be in close contact with the drum body 1210 while the drum body 1210 is rotating as the front-end portion of the paper is mounted to the drum body 1210 by the clamping unit 1400 (to be described later), thereby more effectively mounting the paper to the drum body 1210.
[0041] To make the rotating vacuum drum 1200 accurately stop and move in setting positions such as a clamping position, an unclamping position, a printing position, etc., the controller 1980 may perform control using an encoder that detects a rotation amount of a drum driver (not shown) including a motor for transmitting power to the drum body 1210.
[0042] The cam unit 1300 is coupled to an outer side of the vacuum drum 1200 and interlocked with the clamping unit 1400 to clamp and unclamp the paper to and from the drum body 1210, and includes a cam 1310 having a usual cam structure and rotating with respect to a cam shaft 1311, and a cam driving motor 1320 for transmitting power to the cam shaft 1311, in which the cam driving motor 1320 may for example include a step motor.
[0043] The clamping unit 1400, as shown in
[0044] The clamping unit 1400 includes a knife rotating-shaft 1430 lengthened in a rotating axial direction on the outer circumferential surface of the drum body 1210 and rotatably coupled by a knife rotating-shaft supporting member 1460, a clamping knife 1420 coupled to the knife rotating-shaft 1430 while leaving a predetermined space and clamping the paper to be in close contact with the drum body 1210 while elastically pressing the paper against the drum body 1210, and a clamping bracket 1410.
[0045] The clamping bracket 1410 includes a first side each coupled to an end portion of the knife rotating-shaft 1430 and a second side coupled to a cam contact roller 1450 coupled to be in contact with the cam 1310 of the cam unit 1300, and an elastic member holding shaft 1441 is coupled between the knife rotating-shaft 1430 and the cam contact roller 1450 and supporting a clamping elastic member 1440 that elastically presses the clamping knife 1420 to become in contact with the drum body 1210. The clamping elastic member 1440 includes a first side coupled to the elastic member holding shaft 1441 coupled to the clamping bracket 1410, and a second side each coupled to the elastic member holding shaft 1441 coupled to the lateral side of the drum body 1210 and elastically pressing the clamping bracket 1410 toward the drum body 1210 while rotatably supporting the knife rotating-shaft 1430.
[0046] Here, the clamping knives 1420 are not continuously lengthened along the knife rotating-shaft 1430 but arranged having a predetermined width at regular intervals (see ‘K’ at the left side of in (a) of
[0047] With this structure, as shown in
[0048] First, as shown in
[0049] Next, as shown in
[0050] By repeating such operations, the clamping knife 1420 clamps and unclamps the font-end portion 20a and the back-end portion 20b of the paper 20, thereby mounting the paper 20 to the drum body 1210 and separating the paper 20 from the drum body 1210.
[0051] The vision unit 1600 serves to sense whether the paper 20 for printing is properly mounted or attached to the drum body 1210, by a camera or the like while the paper 20 attached to the drum body 1210 is rotating, and may include a lighting means as necessary. In other words, as shown in (a) of
[0052] Through such operations, an image to be printed is angled as much as the slant of the paper 20 and then printed, thereby making it easier and more convenient to normally print a desired image corresponding to the slanted paper 20 than that by adjusting or controlling the printing head unit 1500.
[0053] The printing head unit 1500 serves to print a previously input and set image on the paper 20 mounted to the rotating drum body 1210. The printing head unit 1500 may include a printing head 1510 to which a nozzle (not shown) for discharging ink is coupled, a head mover (not shown) for intermittently moving the printing head 1510 in a rotating axial line, and a head height adjuster (not shown) for adjusting the distance between the printing head 1510 and the drum body 1210, i.e. the height of the printing head 1510.
[0054] Further, the printing head unit 1500 performs the printing on the paper, as shown in
[0055] By such a printing method, it is possible to perform printing of a higher resolution, and make up for a problem caused by a physically clogged nozzle or the like.
[0056] An ultraviolet (UV) unit 1570 cures a printed region by, for example, a UI lamp or the like so that an image printed in the printing head unit 1500 can be subjected to curing. The UV unit 1570 may be positioned in a downstream side of the printing head unit 1500 in the rotating direction of the drum body 1210. The UV unit 1570 may, for example, be configured to have a wavelength corresponding to a wavelength range of ink when UV ink is used as the ink, employ a long-life light emitting diode (LED) or the like, and generate less heat.
[0057] The ink supplying unit 1700, as shown in
[0058] The backflow prevention member 1730 is supplied with air. When the ink flows backward from the auxiliary ink reservoirs 1720 or the printing head unit 1500 to an air line, a backflow sensor 1731 senses the stored ink and informs a user of the backflow. Such a backflow prevention function prevents the ink from being excessively supplied to an ink supplying line, prevents the backflowing ink from being introduced into various pneumatic valves, a regulator and a sensor, and prevents the apparatus from malfunction.
[0059] The ejector 1800 includes the ejecting suction plate 1810 suctioning the printed and ejected paper 20 at the unclamping position of the clamping unit 1400, an ejection conveyor 1820 separating and conveying the suctioned paper 20 from the drum body 1210, and a product loading member 1840 being loaded with the conveyed paper 20.
[0060] The ejector 1800 functions similarly but operates reversely to the paper feeder 1100 and has typical operations, and therefore details thereof will be omitted in the following description.
[0061] However, the position or direction for ejecting the paper 20 may also be oriented in the diameter direction of the drum body 1210 perpendicular to the drum body 1210.
[0062] The cleaning unit 1900, as shown in
[0063] The controller 1980 serves to control the components corresponding to necessary information converted from information based on detection of the foregoing sensor or the like, and control the components to be sequentially and properly driven and operated.
[0064] With this configuration, a method of operating the printing apparatus 1000 according to the disclosure will be described below in detail with reference to
[0065] First, when power is on, the controller 1980 and the components becomes on standby.
[0066] Next, when an auto mode button is pressed, a paper feeding process S2100, a paper clamping process S2200, a vision checking process S2300, a printing process S2400, and a paper ejecting process S2500 are performed in sequence.
[0067] The paper feeding process S2100 includes a paper loading and lifting process S2110 of loading the paper 20, feeding the loaded paper 20, and lifting a loading table (not shown), a paper separation and suction-transporting process S2130 of separating and suctioning the paper 20 sheet by sheet and transporting the paper 20 toward the drum body 1210 when the clamping unit 1400 is positioned, and a process S2150 of making the suctioned and transported paper 20 be on standby at the clamping position.
[0068] In the paper clamping process S2200, when the drum body 1210 is stopped to position the drum body 1210 at the clamping position (S2210), the cam 1310 of the cam unit 1300 operates to make the clamping knife 1420 separate from the outer circumferential surface of the drum body 1210 and form the gap as shown in
[0069] In the vision checking process S2300, which refers to a process for detecting how the paper 20 mounted to the drum body 1210 is skewed or slanted from the normal position as shown in
[0070] In the printing process S2400, the drum body 1210 is rotating (S2410) and the printing head unit 1500 performs printing by spraying necessary ink onto the set and divided regions of the paper 20 based on sequentially input pieces of information (S2420) as shown in
[0071] In the paper ejecting process S2500 for discharging the printed and cured paper from the drum body 1210, when the drum body 1210 stops at the unclamping position in reverse order of the foregoing paper feeding process and clamping process (S2510), and the cam 1310 operates to make the clamping knife 1420 reach the unclamping position to unclamp the paper 20 (S2520), the ejecting suction plate 1810 suctions and moves the font-end portion 20a of the paper (S2530) and the drum body 1210 rotates corresponding to the moving speed and stops so that the back-end portion 20b of the paper 20 can be positioned at the unclamping position and the paper 20 can be unclamped (S2550), thereby transporting the paper 20 and loading the transported paper 20 (S2560). Such a process is applied again to the other sheet of paper 20, and thus two sheets of paper 20 mounted to the drum body 1210 are ejected and loaded.
[0072] Thus, according to the disclosure, there is provided a drum printing apparatus in which a range of applicable printing paper is widened to include printing paper of various thicknesses and heavy printing paper.
[0073] Further, there is provided a drum printing apparatus suitable for small quantity batch production.
[0074] Further, there is provided a drum printing apparatus in which an input image to be printed is controlled corresponding to skewed printing paper even though the printing paper is slantly mounted or clamped to a rotating drum.
[0075] Further, there is provided a drum printing apparatus in which feeding, printing, curing, ejecting and loading of printing paper are automatically performed.
[0076] Although embodiments of the disclosure have been shown and described, it will be appreciated by a person having ordinary skill in the art, to which the disclosure pertains, that various changes can be made in these embodiments without departing from the principles and spirit of the disclosure, the scope of which is defined in the appended claims and their equivalents.
TABLE-US-00001 [Reference Numerals] 1000: printing apparatus 20: (printing) paper 1100: paper feeder 1110: paper feeding table 1113: paper feeding lift 1115: lift guide 1120: paper feeding suction member 1123: suction plate rotating member 1140: paper pressing roll member 1200: vacuum drum 1210: drum body 1211: drum shaft 1220: drum groove 1230: vacuum hole 1240: vacuum pump 1250: clamping unit coupler 1300: cam unit 1310: cam 1311: cam shaft 1320: cam driving motor 1400: clamping unit 1410: clamping bracket 1420: clamping knife 1430: knife rotating-shaft 1440: clamping elastic member 1441: elastic member holding shaft 1450: cam contact roller 1460: knife rotating-shaft supporting member 1500: printing head unit 1510: printing head 1570: UV unit 1600: vision unit 1700: ink supplying unit 1710: ink tank 1711: ink pump 1720: auxiliary ink reservoir 1730: backflow prevention member 1731: backflow sensor 1800: ejector 1810: ejecting suction plate 1820: ejection conveyor 1840: product loading member 1900: cleaning unit 1910: waste ink tray 1920: waste ink pipe 1930: waste ink reservoir 1980: controller
INDUSTRIAL APPLICABILITY
[0077] According to the disclosure, there is provided a drum printing apparatus in which a range of applicable printing paper is widened to include printing paper of various thicknesses and heavy printing paper.
[0078] Further, there is provided a drum printing apparatus suitable for small quantity batch production.
[0079] Further, there is provided a drum printing apparatus in which an input image to be printed is controlled corresponding to skewed printing paper even though the printing paper is slantly mounted or clamped to a rotating drum.
[0080] Further, there is provided a drum printing apparatus in which feeding, printing, curing, ejecting and loading of printing paper are automatically performed.