FLUID DRIVEN SOLAR PANEL CLEANING SYSTEM
20210351740 · 2021-11-11
Assignee
Inventors
Cpc classification
B08B3/024
PERFORMING OPERATIONS; TRANSPORTING
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
F03C1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
F03C1/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system for cleaning solar panels (photo-electric and/or water heating etc.) is driven by fluid driven motor (water and/or air driven motor) such as a piston motor or a vane motor. Some or all of the outlet water/air from the motor is used for cleaning the panels. The motor preferably also operates a cleaning mechanism, such as a rotating and or linear brush arrangement. The motor, gear system and/or components may be made from plastic. Optionally, a cleaning device travels along the edges of panels, optionally without requiring an additional rail structure. The cleaning device optionally includes a trailing water/air supply hose. In some embodiments, electrical components of the cleaning device are powered by an internal power supply. Control is optionally via an electrically actuated valve, a timer (for example a real time clock), a wireless receiver and/or a controller.
Claims
1. A solar panel cleaning device comprising: a bi-directional hydraulic motor powered by fluid flow and producing an intermittent fluid output, a nozzle assembly receiving said intermittent fluid output from said hydraulic powered motor and configured to distribute the fluid output along the solar panel; a drive mechanism receiving mechanical power from said hydraulic motor and configured to provide bi directional movement to said nozzle assembly along a face of the solar panel, a direction of said movement corresponding to a direction of said motor.
2. The device of claim 1, wherein said motor produces a torque between 2 to 25 Nm under input pressure less than 6 bar.
3. The device of claim 1, wherein said motor rotates at a rate between 0 to 100 RPM.
4. The device of claim 1, wherein said fluid flow of said motor is less than 1500 ml per meter of said movement of said nozzle assembly.
5. The device of claim 1, wherein said movement of said nozzle assembly is controlled by an electronic controller.
6. The device of claim 5, further including: a battery supplying power to said electronic controller, and a hydraulic generator configured to charge said battery.
7. (canceled)
8. The device of claim 5, further comprising a plurality of valves controlled by said controller, said plurality of valves determining fluid input into said motor and wherein a rate and direction of said movement is determined by said fluid input.
9. (canceled)
10. The device of claim 1, wherein said motor includes at least one of a vane motor and a piston motor.
11. The device of claim 1, wherein input pressure of water to said motor is less than 6 bar.
12. The device of claim 1, wherein said fluid includes at least one of water, pressurized air and a liquid gas mixture.
13-14. (canceled)
15. The device of claim 1, wherein said cleaning device is made a least 50 percent by volume of plastic materials.
16. (canceled)
17. The device of claim 1, further including: a fluid recirculation system.
18. (canceled)
19. A method of cleaning a solar panel comprising: Providing a fluid input at a pressure of less than 6 bar; Driving bi directional movement of a nozzle assembly along a solar panel with a hydraulic motor powered by said fluid input; wetting said solar panel with an intermittent water output from said hydraulic motor passing through the nozzle assembly.
20. The method of claim 19, wherein driving includes said motor producing a torque between 2 to 25 Nm under said input pressure of less than 6 bar.
21. The method of claim 19, wherein driving includes said motor rotating at a rate less than 100 RPM.
22. The method of claim 19, further including outputting said water of said motor at a rate less than 1500 ml per meter of said movement of said nozzle assembly.
23. The method of claim 19, further comprising: controlling movement of said nozzle assembly with an electronic controller; and powering said electronic controller from a battery; and charging said battery with a hydraulic generator.
24. (canceled)
25. The method of claim 23, wherein said controlling further includes said controller operating a plurality of valves determining fluid input into said motor and wherein a rate and direction of said movement is determined by said fluid input.
26. The method of claim 19, wherein said driving includes at least one of powering a cylinder with said fluid input and rotating a shaft of a vane motor with said fluid input.
27. (canceled)
28. The method of claim 19, further comprising reversing a direction of movement of said motor by reversing a fluid flow direction.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0051] Some embodiments of the invention are herein described, by way of example only, with reference to the accompanying drawings. With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of embodiments of the invention. In this regard, the description taken with the drawings makes apparent to those skilled in the art how embodiments of the invention may be practiced.
[0052] In the drawings:
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DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION
[0075] The present invention, in some embodiments thereof, relates to a solar panel cleaning device and, more particularly, but not exclusively, to a fluid driven device for automated cleaning of solar panels.
Overview
[0076] An aspect of some embodiment of the current invention relates to a hydro-powered solar panel cleaning device and method. Optionally the device includes a fixed displacement motor, for example a piston motor and/or a vane motor. For example, the system is powered by a domestic water source for example at a pressure of less than 8 bar. Optionally, the motor uses between 0.5 to 4 liters of water per meter of movement of the cleaning device. In some embodiments pressurized gas (e.g. air) and/or a an air water mixture (for example produced by a Venturi nozzle) may be used to power the motor. For example, using air and/or air with water may save water. Optionally, water draining from the motor is used to clean the panel.
[0077] An aspect of some embodiment of the current invention relates to a hydro-powered solar panel cleaning device and method. For example, the system is powered by a domestic water source for example at a pressure of less than 8 bar. In some embodiments, the motor uses and/or drains an intermittent flow of water. Optionally, the motor uses between 0.5 to 4 liters of water per meter of movement of the cleaning device. Optionally, water draining from the motor is used to clean the panel.
[0078] Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not necessarily limited in its application to the details of construction and the arrangement of the components and/or methods set forth in the following description and/or illustrated in the drawings and/or the Examples. The invention is capable of other embodiments or of being practiced or carried out in various ways.
Specific embodiments
[0079] Referring to the drawings,
[0080] In some embodiments, motor 50 is a positive displacement type, translates static pressure into mechanical force and through a rotary arm into mechanical torque. Optionally, the incoming flow rate proportional to the mechanical work. Internal leaks that do not participate in generating power are optionally negligible for example between 0 to 2% and/or between 2 to 5% and/or between 5 to 15% loss. In some embodiments, motor 50 includes a piston motor. For example, The measured volumetric efficiency of the motor is above 90% and/or between 70 to 90% and/or between 50 to 70%. The total measured mechanical efficiency is for example between 90 to 100% and/or between 75 to 90% and/or between 50 to75%. The efficiency may be maintained almost unchanged in the speed range of 0 to 100 RPM. For example the efficiency may change less than 5 and/or between 5 to 15% and/or between 15 to 50%. Optionally, the motor has large inner large passages that reduces pressure losses. For example, motor 50 may operate under pressure range of between 0 to 1 and/or 1 to 2 and/or 2 to 8 and/or 8 to 15 and/or 15 to 25 bar (e.g. pressure range of domestic water network of approximately 3-5 bar). Output torque may depend on the inlet pressure and geometrical properties like piston For example, a 5 piston motor 50 with stroke volume of between 250 to 300 cc may have an output torque of between 3 to 5 [Nm] per 1 bar of inlet pressure. In some embodiments the output torque of the motor may range, for example, between 1 to 2 Nm and/or between 2 to 8 Nm and/or between 8 to 12 Nm and/or between 12 to 25 Nm. In some embodiments, driving fluid for motor 50 may be all or mostly water. Alternatively or additionally, driving fluid for motor 50 may be all or mostly air and/or an air water mixture and/or another fluid. Optionally, motor 50 may have between 3 to 6 pistons and/or between 0 to 3 pistons and/or between 6 to 10 pistons. Alternatively or additionally, motor 50 may include a vane motor (for example as described in later embodiments). In some embodiments, motor 50 is reversible. Optionally, system 50 may clean panel as it moves across the panel in either direction. Alternatively or additionally, a system may clean while moving in a first direction and then return a starting position in a reverse direction without cleaning the panel.
[0081] In some embodiments, wheels 17a, 17b hold assembly 10 to an edge 51 of a solar panel. Alternatively or additionally, device 10 may run along a track.
[0082] In some embodiments, a solar panel cleaner system 10 may have a fully or partially closed-circuit flow loop (e.g. it may include a fluid recirculation system). For example, fluid may be stored in a reservoir 5. Fluid from reservoir 5 may be pumped by a pump 7 through a filter 8 and/or pressure regulator 9 into a an input line 22 of motor 50. Optionally, fluid sprayed onto panel 11 is subsequently collected in a gutter 13 and drained through a drainage line 6 back to reservoir 5. Alternatively or additionally, the system may be open loop. For example, water may be supplied from a network (e.g. a municipal water supply), sprayed over the panel 11 and/or drained away from the system (e.g. to a wastewater system and/or to water plants and/or to a cooling system etc.).
[0083] In some embodiments, a cleaning system (for example system 10 as illustrated in
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[0085] In some embodiments, control unit 32, batteries 36 and valve arrangement 28 may be integrated in the same housing as a combined unit deployed at a convenient location, for example near end support cart 16a
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[0087] At this stage, it will already be apparent that some embodiments of the present invention provide significant advantages. For example, in contrast to some systems employing electrical motors, the system of the present invention may be installed without any connection to external source of electrical power, with any electrical circuits used for control elements being powered by batteries, avoiding the issues of electrical cables and installations connected to the cleaning system. In some embodiments, the use of positive displacement motors such as piston motors or vane motors, facilitates generating sufficient power for driving the system, based on a common domestic water supply pressure of 2-3. In some embodiments, a system may use higher water supply pressures, for example, between 0 to 1 and/or 1 to 2 and/or 2 to 8 and/or 8 to 15 and/or 15 to 25 bar (e.g. pressure range of domestic water network of approximately 3-5 bar).
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[0090] Reference is now made to
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[0092] In some embodiments of the present invention, a solar panel cleaning devise may include a fluid-driven vane motor. For example, the vane motor may drive a rotating brush and/or driving wheels.
[0093] Reference is now made to
[0094] In some embodiments, vane motor 100 geometrically designed such that balance force (M) acted upon single vane 106 by the inlet liquid pressure (P) is eccentric to the axis of rotation and/or proportional to difference between the square of the large radius 627 (R) minus the square of the small radius 629 (r) multiplied by the height (H) of chamber 104 (e.g. M≅PH/2(R^2−r^2))
[0095] In some embodiments, vane motor 100 includes a static-fluid-pressure-driven rotary motor. Optionally vane motor 100 includes elastomeric sealing elements. For example motor parts may be made of plastic (e.g. P.P., PBT, Acetal). In some embodiments the motor 100 may have a speed range of 0-300 [RPM] and/or 0 to 500 RMP and/or 0 to 1000 RPM. The vane is optionally activated (slides in and out) by the force applied as a result of its interface with the chamber inner walls. Optionally the pressure operating range of motor 100 is between 0 to 1 and/or 1 to 2 and/or 2 to 8 and/or 8 to 15 and/or 15 to 25 bar (e.g. pressure range of domestic water network of approximately 3-5 bar). Optionally the output torque is proportional to the inlet pressure and depends on the chamber geometric properties (inner wall radii and chamber depth).
[0096] In some embodiments, a vane motor 100 achieves effective sealing with low precision components (e.g. plastic components for example injection molded components). For example sealing includes low tolerance parts having a tolerance of between 0.25 to 0.5% of its total length and/or between 0.1 to 0.25% and/or between 0.5 to 1% and/or between 1 to 4% and/or between 0.01 to 0.1%. Optionally motor 100 is water and/or air driven and/or driven by a combination of air and water for example ranging between 0 to 30% water and/or 30 to 70% water and/or 70 to 100% water. For example, motor 100 may be actuated by connection to a domestic water supply or compressed air typically in the range of 2-8 atmospheres.
[0097] Reference is now made to
[0098] In the first aforementioned state, valves 30b and 30d are optionally open and/or valves 30a and 30c are optionally closed, providing pressure to inlet 1 and/or draining through inlet 2. In the second state, valve 30a and 30c are optionally open and/or valves 30b and 30d are optionally closed, providing pressure to inlet 2 and/or draining inlet 1. Although this arrangement is believed to be low cost and simple, it should be understood that alternative arrangements for example employing five or more valves, and/or employing 3-state valves to switch between the difference connection states, may also be used.
[0099] Valves 28 are preferably electrically actuated valves. In some embodiments, latching solenoids 30 are used. For example, latching solenoids 30 may reduce electrical power usage and/or facilitate a long life cycle for a battery-powered control system. Latching solenoids employ arrangement of permanent magnets or any other suitable “latch” to render the deployed state of the solenoid stable without requiring maintaining an actuating current. In some embodiments, operation of the motor includes an initial actuation pulse to displace the corresponding solenoids to open the required valves, and/or a subsequent pulse to release the latching effect at the end of the motion. Alternatively or additionally, a mechanical operated valve implementation for controlling the motion of the cleaning system, also falls within the scope of the present invention.
[0100] In some embodiment of the present invention, the cleaning system 10 is controlled by a battery powered control unit 32, without connection to any external source of electrical power. For example, control unit 32 preferably includes a battery powered controller 34, including suitable electronics, for selectively actuating valve arrangement 28. Controller 34 is optionally powered by batteries 36 and/or receives inputs from one or more sensors 38 (e.g. including a remotely operated RF receiver) through which the cleaning system is operated.
[0101]
[0102] In accordance with another aspect of the present for example as illustrated in
[0103] In some embodiments, a rechargeable battery or other rechargeable power source may supply energy to components of the cleaning system. Optionally, the battery will be charged by an “inline fluid powered electric generator.” For example, the generator may be fully and/or partially disposed within the fluid path. Optionally, the generator may be driven by energy extracted from the flow of fluid through the fluid path. For example, a turbo-generator may be disposed within the fluid path before the motor inlet 1, 2, and/or at the fluid path of motor drainage fluid. An exemplary generator 37 is illustrated in
[0104] In some embodiments, the rechargeable battery or other rechargeable power source may be recharged by a small photovoltaic solar panel located on the panel cleaning devise.
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[0108] In some embodiments the device may move across the panel at a rate of between 0 to 3 m/min and/or 3 to 12 m/min and/or 12 to 20 m/min. Optionally, the system is driven by fluid flow. For example the fluid may include air and/or water flow and/or combined air and water. For example, the fluid flow rate may range between 0 to 5 l/min and/or between 5 to 15 l/min and/or between 15 to 25 1/min or more. The rate of movement is optionally proportional to the fluid flow rate. The ratio of movement to the flow rate may be dependent on the size of the cylinders and the gear ratio of the transmission.
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[0111] In some embodiments an air water mixture may be used to power the motor. For example, a Venturi nozzle is optionally positioned on the fluid inlet for producing the mixture. For example, the air water ratio may range between 0 to 0.1 and/or between 0.1 to 0.3 and/or between 0.3 to 0.5 and/or between 0.5 to 0.7 and/or between 0.7 to 1.0. In some cases, the cleaning may be without water or with very little water (e.g. when the air to water ratio is high).
[0112] Controller 34 may be implemented using any suitable electronics, typically in the form of a dedicated integrated chip containing appropriate logic circuitry and generating suitable actuation signals to actuate the solenoids 30a-30d. Alternatively, a general-purpose processor may be used operating under suitable software may be used.
[0113] In some embodiments a timer is included for intermittent and/or timed operation. For example, a time may include a real time clock 35. For example, clock 35 may be used to activate system 10 one or more times a day and/or between once a day to once a week and/or between once a week to once a month and/or between once a month to once year. Optionally the system may include a radio receiver 33 and/or transmitter. For example, receiver 33 and/or a transmitter may be used for remote control of a cleaning system 10 and/or for remote checking of system integrity. In some embodiments, a cleaning system may include a limit sensor 40. For example, a sensor 40 may report when the system reaches an end of a track. For example, when the system reaches the end of the track, processor 34 may stop and/or reverse movement.
[0114] It will be noted that subdivision of components as shown in
[0115] It is expected that during the life of a patent maturing from this application many relevant hydraulic motors, brushes, solar panel will be developed and the scope of the terms in the patent are intended to include all such new technologies a priori.
[0116] As used herein the term “about” refers to ±10%
[0117] The terms “comprises”, “comprising”, “includes”, “including”, “having” and their conjugates mean “including but not limited to”.
[0118] The term “consisting of” means “including and limited to”.
[0119] The term “consisting essentially of” means that the composition, method or structure may include additional ingredients, steps and/or parts, but only if the additional ingredients, steps and/or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
[0120] As used herein, the singular form “a”, “an” and “the” include plural references unless the context clearly dictates otherwise. For example, the term “a compound” or “at least one compound” may include a plurality of compounds, including mixtures thereof.
[0121] Throughout this application, various embodiments of this invention may be presented in a range format. It should be understood that the description in range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual numerical values within that range. For example, description of a range such as from 1 to 6 should be considered to have specifically disclosed subranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 3, 4, 5, and 6. This applies regardless of the breadth of the range.
[0122] Whenever a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range. The phrases “ranging/ranges between” a first indicate number and a second indicate number and “ranging/ranges from” a first indicate number “to” a second indicate number are used herein interchangeably and are meant to include the first and second indicated numbers and all the fractional and integral numerals therebetween.
[0123] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.
[0124] Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.
[0125] All publications, patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention. To the extent that section headings are used, they should not be construed as necessarily limiting.