METHOD AND APPARATUS FOR FILAMENTATION OF WORKPIECES NOT HAVING A PLAN-PARALLEL SHAPE, AND WORKPIECE PRODUCED BY FILAMENTATION
20220001496 · 2022-01-06
Assignee
Inventors
- Andreas ORTNER (Gau-Algesheim, DE)
- Fabian Wagner (Mainz, DE)
- Albrecht Seidl (Niedernberg, DE)
- Frank-Thomas Lentes (Bingen, DE)
Cpc classification
B23K26/0624
PERFORMING OPERATIONS; TRANSPORTING
B23K26/53
PERFORMING OPERATIONS; TRANSPORTING
B23K26/046
PERFORMING OPERATIONS; TRANSPORTING
B23K26/042
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0884
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K26/53
PERFORMING OPERATIONS; TRANSPORTING
B23K26/042
PERFORMING OPERATIONS; TRANSPORTING
B23K26/046
PERFORMING OPERATIONS; TRANSPORTING
B23K26/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for filamentation of a dielectric workpiece has a workpiece with a thickness between 0.5 and 20 mm is provided. The workpiece has boundary surfaces delimiting the workpiece. The thickness of the workpiece varies spatially and/or at least one of the boundary surfaces delimiting the workpiece has at least one curvature with a radius of curvature between 0.1 μm and 10 m. The dielectric workpiece can have a specially formed edge.
Claims
1. A dielectric workpiece comprising: a plurality of boundary surfaces delimiting the workpiece; the workpiece has a thickness between 0.5 and 20 mm, wherein the thickness varies spatially and/or at least one of the boundary surfaces has at least one curvature with a radius of curvature between 0.1 μm and 10 m, the workpiece has an edge having a roughness RMS from 1 to 5 μm determined by a roughness measurement using an atomic force microscope and/or a white light interferometer, wherein the edge has a material with a material property that differs from a remaining portion of the workpiece.
2. The dielectric workpiece of claim 1, wherein the material property is selected from the group consisting of phase content, refractive index, density, and any combinations thereof.
3. The dielectric workpiece of claim 1, wherein the workpiece is glass.
4. The dielectric workpiece of claim 3, wherein the glass is an aluminosilicate or borosilicate glass.
5. The dielectric workpiece of claim 1, wherein the workpiece has a wedge-like shape.
6. The dielectric workpiece of claim 1, wherein the workpiece is an ampoule or a tube.
7. The dielectric workpiece of claim 1, wherein the workpiece is a curved or warped sheet or exhibits so-called waviness.
8. The dielectric workpiece of claim 1, wherein the plurality of boundary surfaces are two delimiting surfaces that are not formed ideally parallel to each other.
9. The dielectric workpiece of claim 8, wherein the workpiece has an irregular gradient.
10. The dielectric workpiece of claim 1, wherein the thickness of the workpiece that is delimited by the boundary surfaces that are not plane-parallel to each other and vary along an extension of the workpiece.
11. The dielectric workpiece of claim 1, wherein at least one of the plurality of boundary surfaces exhibit curvature.
12. The dielectric workpiece of claim 1, wherein the workpiece is formed so that a lateral extension of the boundary surfaces delimiting it is greater by at least one order of magnitude than its thickness.
13. The dielectric workpiece of claim 1, wherein the workpiece is in the form of a slice in which a structure has been deliberately introduced on a surface of the boundary surfaces in order to optimize reflection properties of the workpiece that is a pyramidal structure.
14. The dielectric workpiece of claim 1, wherein the workpiece is a rectangle with edges that have finite radii in the millimeter range.
15. The dielectric workpiece of claim 1, wherein the workpiece has is an angular shape with rounded edges.
16. The dielectric workpiece of claim 1, wherein the material property is phase content.
17. The dielectric workpiece of claim 1, wherein the material property is refractive index.
18. The dielectric workpiece of claim 1, wherein the material property is density.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0070] In the drawings:
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
DETAILED DESCRIPTION
[0081] In the following description of preferred embodiments, the same or equivalent elements and features are indicated by respective identical reference numerals.
[0082]
[0083] Furthermore, the figure shows different filaments 3, which are not all provided with individual reference numerals, for the sake of clarity.
[0084] The thickness of workpiece 1 which is delimited by surfaces 11 and 12 that are not plane-parallel to each other therefore varies along the extension of workpiece 1. Furthermore, surfaces 11 and 12 exhibit curvatures. The workpiece of the present invention is generally formed such that the lateral extension of the surfaces delimiting it is greater by at least one order of magnitude than its thickness.
[0085] More generally, without being limited to the illustrated example, workpiece 1 may be formed such that it is characterized by at least one of the following features. Surfaces 11 and 12 of workpiece 1 are not formed plane-parallel to each other, rather the thickness of the workpiece varies over the lateral extension thereof. For example, workpiece 1 may be in the form of a slice in which a structure has been deliberately introduced on a surface, e.g. surface 1, in order to optimize reflection properties of the workpiece 1, for example a pyramidal structure. Furthermore, workpiece 1 may also be in the form of a simple wedge, or at least one of the surfaces 11 and 12 has a curvature, wherein the curvature is characterized by a radius in a range from 0.1 μm to 10 m. Thus, the deviation of workpiece 1 from an ideal slice-like shape may be a very small deviation such as in the case of warp or waviness of a slice.
[0086] The thickness of workpiece 1 is in a range from at least 0.5 mm to a maximum of 20 mm. In the case of such thicknesses it is usually not possible with only a single filament 3 to introduce a sufficient pre-damage into the workpiece across the thickness thereof, which is sufficient for later neat separation. Rather, in the case of such thick workpieces, a plurality of filaments 3 must be produced successively in different height zones of the workpiece.
[0087] In the present example, a lower series of filaments 3 was produced first, which is located closer to the surface 12 of workpiece 1 facing away from the laser. In a second step, further filaments 3 are then produced in a higher zone of workpiece 1, and preferably these filaments 3 are spatially located exactly above the filaments 3 that were produced first.
[0088]
[0089] The measuring head 5 of the device for determining the surface contour, and/or the thickness of workpiece 1, and/or scattering centers in workpiece 1 comprises a polychromatic light source 51, which may be a halogen lamp or a diode, for example. For a preferably punctiform focus of the light, the light of light source 51 first passes through an aperture 52 and is subsequently incident on a highly dispersive optical element 54 which focuses the light, wherein different wavelengths are focused with different focal lengths.
[0090] By way of example, the light cones for light of the three different wavelengths λ.sub.1, λ.sub.2, λ.sub.3 are illustrated. Here, the light of wavelength λ.sub.1 is already focused in front of workpiece 1. The focus of the light of wavelength λ.sub.2 is on the surface 11 of the workpiece facing the measuring head and the laser; the focus of the light of wavelength λ.sub.3 is on the surface 12 of workpiece 1. The light of wavelengths λ.sub.2, λ.sub.3 is partially reflected on surfaces 11 and 12 back into the optical element 54 and, via a semi-transparent mirror 53, is focused onto the entrance aperture of a spectrometer 55 and is analyzed in the spectrometer. By contrast, light having wavelengths between λ.sub.2 and λ.sub.3 is only slightly reflected back into the optical element. An exemplary spectrum 56 shows the two peaks 57 and 58 corresponding to the two wavelengths λ.sub.2 and λ.sub.3.
[0091] The distance Δλ between these two peaks is a measure of the thickness of the workpiece and serves to measure the thickness of the workpiece. The spectral distance Δλ can be converted into a thickness d of the workpiece, by normalization. Furthermore, a table may be stored in a computer 69 connected to measuring head 5, which stores the respective thickness values for each of the different values of the spectral distance Δλ. Such a table can be advantageous if workpieces are used that have different refractive indices. In such a case, an individual table can be stored in computer 69 for the material of each respective workpiece.
[0092] These means described in the preceding paragraphs thus constitute an optical measuring system for means for determining the surface contour, and/or the thickness of workpiece 1, and/or scattering centers in workpiece 1 and comprises a measuring head 5 that is translatable relative to the workpiece preferably in two orthogonal spatial directions, wherein these orthogonal spatial directions extend in the direction of the x- and y-directions as shown in
[0093] Here, the measuring head 5 comprises the polychromatic light source 51 and the highly dispersive optical element 54 which focuses the light, wherein different wavelengths are focused with different focal lengths, and comprises the spectrometer 56 capable of spectrally analyzing back-scattered and/or reflected light, preferably light that is scattered and/or reflected back from workpiece 1.
[0094] If the reference surface 34 on which the workpiece 1 is provided (see
[0095]
[0096] Here, the laser processing device 35 is only represented schematically by a highly dispersive optical element 54, for example an axicon or a converging lens with spherical aberration, and by a beam path 64 of this laser processing device 35 illustrated as a chain dotted line.
[0097] On the left side of
[0098] In
[0099] Laser processing device 35 which is shown only schematically in
[0100] In case of a workpiece 1 of a thickness d, laser processing device 34 is able to readily generate filaments 3 of a length 1 at different depths of the workpiece 1, preferably in computer-assisted manner.
[0101] For the sake of clarity, filaments 3 have not all been provided with an own reference numeral.
[0102]
[0103] This optical measuring system comprising measuring head 5 can be used to determine the position of scattering centers which arise within workpiece 1, for example at the end points of a filament 3. Such scattering centers occur as an often lower peak 59 in the image of spectrum 56 between the two peaks 57 and 58 corresponding to the two wavelengths λ.sub.2 and λ.sub.3, and the position thereof in the image of spectrum 56 indicates the depth of the scattering center, in particular the depth beneath a profile point 21 of surface 11.
[0104] In this way it is also possible, for example, to produce filaments at different depths in a defined manner, i.e. to produce filaments 31 which extend from surface 12 into the workpiece 1, and to produce filaments 32 linked consecutively thereto, and filaments 33 linked consecutively to the latter, for example.
[0105] Without being limited to the example of an optical determination of the surface contour or thickness illustrated here, it is generally also possible to use a method other than an optical measuring method.
[0106] For example, the determination of the surface contour can also be achieved by scanning the surface 11 using a mechanical scanning method. The thickness or the surface contour can also be determined by a capacitive measurement or by scanning using an atomic force microscope.
[0107] As a further optical measuring method, it is also possible to use an interferometric measurement, e.g. also in the form of optical coherence tomography (OCT), which is known per se to the person skilled in the art.
[0108]
[0109] The confocal measuring system comprising measuring head 5 detects the position of a multitude of profile points 21 on surface 11, and for the sake of clarity not all profile points 21 have been provided with an own reference numeral.
[0110] Once the position of a multitude of profile points 21 on surface 11 has been determined, an image of the surface contour of surface 11 is obtained in computer 69. Then, the local curvature of surface 11 at the point of incidence of the laser beam, e.g. at the location of profile point 21, can be calculated by the computer 69, for example, from these profile data by differentiation or determination of a local tangent.
[0111] Accordingly, the direction of surface normal vector 63 is determined, which is illustrated in
[0112]
[0113] These correction angles can be assigned to each profile point 21 and are angles that represent the inclination of surface normal vector 63 relative to the z-direction in the y-direction and the inclination of surface normal vector 63 relative to the z-direction in the x-direction.
[0114] These inclination angles for each profile point 21 can be stored in computer 69 and can subsequently be used to correct the inclination of beam path 64 of the laser processing device 35 during filamentation.
[0115] With these correction angles, it is in particular also possible to ensure a perpendicular incidence of the beam path 64 onto surface 11 for each profile point 21 of the multitude of profile points in the direction of the respective normal vector 63 by causing the main ray 65 of the beam path 64 to be inclined by these correction angles and to be incident onto the respective profile point 21 associated with these correction angles.
[0116] Typical distances of profile points 21 to profile points 21x and to profile points 21y as used in the presently disclosed embodiments of the invention are about 3 to 5 μm, which also correspond to the raster spacing of the multitude of profile points 21 on surface 11.
[0117] By calculating the difference between the original, i.e. the uncorrected beam direction 61 and the normal direction 63 as described above, the correction angle in the x- and y-direction can be obtained, by which the vertical incidence of the laser beam has to be corrected at a specific position of the considered surface, here of surface 11, in particular as described above, in order to ensure perpendicular incidence of the laser beam for each profile point 21 on surface 11.
[0118] If the laser beam of beam path 64 of the laser processing device comprises not only parallel light, the direction of the highest intensity of laser light propagation of the laser beam is assumed as the direction of the beam path, which usually corresponds to the main ray of the beam path 64 and is denoted by reference numeral 65 in
[0119] In a preferred embodiment, the local thickness of a workpiece 1 at the location of a profile point 21 can also be determined by the distance of a profile point 21 on surface 11 to the surface 12, preferably by measuring head 5, and the filaments 3 can be introduced into the workpiece 1 on the basis of this local thickness.
[0120] In a further preferred embodiment, the position of a scattering center in workpiece 1 can also be determined at the location of a profile point 21 by the distance of a profile point 21 on surface 11 to this scattering center, preferably by measuring head 5, and the filaments 3 can be introduced into workpiece 1 in dependence of a scattering center, in particular on the basis of the location of a scattering center. Here, scattering centers are not necessarily located below each profile point, which can be seen from the fact that in this case no further lower peak of a scattering center 59 will be determinable for this profile point.
[0121]
[0122] Preferably, the profile data of both surfaces 11, 12 are determined as described above in order to obtain, in this way, a surface contour model of workpiece 1, which is stored in computer 69 along with the corresponding location coordinates of the respective profile points 21 associated with surfaces 11 and 12.
[0123] This is preferably done by measuring along parallel measuring paths running next to each other preferably in the x- and/or y-direction, which allows to calculate a difference or differentiation in the x- and y-direction, i.e. along a scan line and perpendicular thereto.
[0124] In the next step, the respective inclination is determined using the computer 69, preferably as described above, in order to determine the corrected direction in the direction of the respective local surface normal vectors.
[0125] With the above-described calculation of the difference between the normal vectors and the uncorrected beam direction, which is the beam direction in parallel to the z-direction, this difference corresponding to the inclination of the tangents described above, the local correction angles are obtained associated with a respective profile point 21 and are stored in the computer 69 as described above.
[0126] With the respective correction angles it is possible to ensure, for each respective local profile point 21, perpendicular incidence of the laser radiation on the respectively considered surface 11, 12 at this profile point 21.
[0127] Within the scope of the invention, it is likewise possible to determine the above-described correction angles and the thickness of workpiece 1 only for profile points 21 that are located on the defined line of extension, or course line, of the filament zone.
[0128]
[0129] Around this filament zone, there is an area 14 which differs at least partially in terms of its properties from the other areas 13 of workpiece 1 which were not affected or altered by the formation of the of filaments 3. For example, the refractive index of the material may be altered within area 14 as compared to areas 13, or the density or phase content might have changed at least partially.
[0130] Workpiece 1 can be separated along filament zone 2 to obtain two new workpieces.
[0131] The contour illustrated in
[0132] Furthermore, more generally and without being limited to the illustrated example, round or elliptical inner contours are possible as well, and also angular shapes with rounded edges.
[0133] It is also possible, although not shown, to form simple rectilinear or else curved lines along which a workpiece can be separated into two parts.
[0134]
[0135] Referring now to
[0136]
[0137] A laser 87 which is preferably arranged in the robotic arm 90 or fixedly connected to the robotic arm 90 is also controlled by computer 69 in order to emit defined individual pulses or bursts.
[0138] Also, the highly dispersive optical element 54 or the axicon as part of the beam shaping means is connected to this computer 69 via a connection line 82. For focusing the laser light, the dispersive optical element 54 or the axicon can be controlled to move in the longitudinal direction, as indicated by a double arrow.
[0139] This allows to generate defined focus points within the workpiece 1, preferably beneath defined profile points 21 with a pre-determinable depth in the workpiece 1.
[0140] Since the robotic arm 90 is configured to be translatable in the three spatial directions x, y, and z in a controlled manner and also to be pivotable in at least two spatial directions in a controlled manner, it is possible to adjust in a defined manner not only the exact position of the focal point but also the direction of the beam path and hence the direction of the main ray 65 of the laser processing device.
[0141] By applying the above-described method, the main ray 65 can be adjusted to be incident perpendicular onto the surface at a respective profile point 21 of the surface 11.
[0142] Furthermore, by tilting the mirror 80 in defined manner it is moreover possible to adjust the location at which the main ray 65 is incident on the highly dispersive optical element 54. If the main ray 65 is not incident in the center of the optical element 54 but laterally offset from the center, it is furthermore possible to influence the direction of this main ray 65 in which it exits from the optical element 54. For small inclinations, the dispersive optical element 54 can be held stationary in this case, and the focus of the beam and thus the direction of the main ray 65 can be inclined by using the lens laterally. Typically, inclination angles of up to about 3.6° can be generated in this way.
[0143] Furthermore,
[0144] In order to translate the upper part 92 of the tiltable table 91 relative to the lower part 93 thereof in the x-direction, a translator 94 is provided which is also connected to the computer 69 via a connection line 82.
[0145] Another translator (not shown in
[0146] The tiltable table can not only be moved in its position with respect to the z-direction by translators 95, 96, and 97, which are also controlled by the computer 69 via connection lines 82, but can also be tilted in a defined manner. For this purpose, translator 97 is mounted to the tiltable table 1 so as to be offset in the y-direction relative to translators 95 and 96 resulting in a three-point bearing, which does not only allow for a defined dissipation of the tiltable table in the z-direction but also defined pivoting of the tiltable table around the y- and x-axes.
[0147] In this way, it is in particular also possible, for producing the filaments 3 in workpiece 1, to move the tiltable table instead of or in addition to a movement of the dispersive optical element.
[0148] According to this preferred embodiment, it is thus possible for producing the point of incidence of the laser beam along the defined course of the course line, to move the laser beam in particular with its main ray 65, and/or the workpiece 1.
[0149] In a particularly preferred embodiment, the tiltable table 1 is configured to be pivotable around a fixed point in space, preferably around a profile point 21 of the workpiece 1 provided on the tiltable table, and in this way it is capable of independently providing all the necessary movement processes for producing filaments 3 along filament zone 2.
[0150]
[0151]
[0152] Thus, the apparatuses described above, in particular for carrying out a method as described above and preferably for producing and separating a dielectric workpiece, each comprise a light source, in particular a laser light source 87; a device for providing a workpiece 1, for example in the form of a tiltable table 91; and a device for relative movement of the beam path 64 of light source 87 relative to workpiece 1, comprising the above-described translators 94, 95, 96 and the translator for displacing the upper part 92 of tiltable table 91 in the y-direction (not shown in FIG. 9), and the robotic arm 90; means for controlling the relative movement of beam path 64 of the light source relative to workpiece 1, provided in the form of computer 69; and means for determining the surface contour, and/or the thickness of workpiece 1, and/or scattering centers in workpiece 1, preferably by optical measurement, comprising the translatable measuring head 5 as a confocal optical sensor.
[0153] In all the computer assisted processes described above, either the computer 69 or a plurality of preferably cooperating computers may be used.
[0154] It is also within the scope of the invention to not carry out all method steps successively as described above, but to first perform the determining of the surface contour, the thickness, or of scattering centers independently, by one of confocal optical measurement, laser triangulation, light-section technology, two-dimensional interferometric techniques, and then to perform the filamenting at a later point in time on the basis of the determined data.
TABLE-US-00001 LIST OF REFERENCE NUMERALS 1 Workpiece 11 Surface facing the laser 12 Surface facing away from the laser 13 Area outside the filament zone 14 Area within the filament zone 2 Filament zone 3 Filament 4 Workpiece produced by filamentation 5 Measuring head 21 Profile point 31, 32, 33 Filaments in different depths of the workpiece 34 Reference surface 35 Laser processing device 41 Edge produced by filamentation 42 Portion outside the edge zone 51 Polychromatic light source 52 Aperture 53 Semi-transparent mirror 54 Highly dispersive optical element or axicon 55 Spectrometer 56 Spectrum 57 Peak 58 Peak 59 Lower peak of a scattering center 60 Tangent to workpiece surface 61 Uncorrected beam direction 62 Correction angle 63 Direction of surface normal vector 64 Beam path of laser processing device 65 Main ray of the beam path of laser processing device 69 Computer 80 Selectively tiltable mirror 81 Selectively tiltable mirror 82 Connection lines 87 Laser 88 Light guide 89 Inner surface of robotic arm 90 90 Robotic arm 91 Tiltable table 92 Upper part of tiltable table 93 Lower part of tiltable table 94 Translator 95 Translator 96 Translator l Length of a filament d Thickness of workpiece x, y, z Spatial directions