METHOD AND MACHINE FOR FORMING CARDBOARD BOXES BY GLUING, COMPUTER PROGRAM, AND COMPUTER-READABLE DEVICE THAT HAS STORED SAID PROGRAM
20210347138 · 2021-11-11
Assignee
Inventors
Cpc classification
B31B2100/00
PERFORMING OPERATIONS; TRANSPORTING
B31B2100/0024
PERFORMING OPERATIONS; TRANSPORTING
B31B50/062
PERFORMING OPERATIONS; TRANSPORTING
B31B50/006
PERFORMING OPERATIONS; TRANSPORTING
B31B50/626
PERFORMING OPERATIONS; TRANSPORTING
B31B50/44
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B50/00
PERFORMING OPERATIONS; TRANSPORTING
B31B50/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides a method to form cardboard boxes (B) by gluing into a box-forming machine (100) from sheets (S), said machine (100), a computer program with instructions for said machine (100) to execute said method, and a computer-readable device that has stored said computer program. In this method, a stage (f) of the movement of inserting a pintle (20) into a mold (30) starts with a controlling element (70) when the position (P) of a drag element (11) of sheet (S) to a delivery position, where you place a sheet (S) aligned between said pintle (20) and mold (30), it corresponds to a second intermediate position (P2) between a source position and said delivery position; and a stage (b) of activation of a supplying actuator (61) starts with a controlling element (70) to supply a sheet (S) subsequent to the source position, when the position (P) of said drag element (11) corresponds to a third intermediate position (P3) between said source position and said second position (P2).
Claims
1. A method for forming cardboard boxes (B) by gluing in a box-forming machine (100) from sheets (S), comprising: (a) receiving, in a computer-programmable controller element (70), operational values (CP1, CP2, CP3, CP4, CP5, CP6) for a given type and measurements of a box (B) to be formed sent from a user interface (73); (b) activating a supplying actuator (61) of a supplying mechanism, by said computer-programmable controller element (70), by sending an indicative signal from said computer-programmable controller element (70) to said supplying actuator (61), to supply a sheet (S) from an initial position wherein it is supported in a stacked sheet loader (60) to a source position; (c) moving a drag element (11) to drag said sheet (S), sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (12) operationally coupled to said drag element (11), along positions according to a linear drag direction (T), associated with respective sheet positions (S), from said source position to a delivery position, wherein said sheet (S) is placed between a pintle (20) and a mold (30), with a plurality of forming elements (31), each activatable by a respective actuator (32), arranged around a slot (33) wherein said pintle (20) is insertable; (d) continuously reading the position of said drag element (11) associated with the position of said sheet (S) during said moving a drag element, in said computer-programmable controller element (70); (e) activating glue injectors (51, 52, 53, 54, 55, 56), to deposit hot-glue cords (50) parallel to each other on said sheet (S) during said moving a drag element, sending respective indicative signals from a said computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of said drag element (11) read during said continuously reading coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), programmable and previously received in said receiving; (f) moving said pintle (20) according to a linear sense of insertion, from a position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to an inserted position, wherein said pintle (20) is inserted into said slot (33), sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer said pintle (20); (g) pressing, by said pintle (20) during said moving said pintle (20) according to said linear sense of insertion, a portion of said sheet (S) arranged between said slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein said pintle (20) and said mold (30) form the box by bending and bonding by gluing and pressuring different parts of said sheet (S) with others; and (h) moving said pintle (20), according to a sense of extraction contrary to said linear sense of insertion, from said position of insertion to said position of extraction, by sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer said pintle (20); wherein said moving of said pintle (20) according to a linear sense of insertion is initiated by said computer-programmable controller element (70) when the position (P) of said drag element (11) read at said continuously reading corresponds to a second position (P2) intermediate between those source and delivery positions, with said second position (P2) being defined by a programmable operational value (P2x, T5x) previously entered by a user in said user interface (73); and wherein said activating of said supplying actuator (61) is initiated again by said computer-programmable controller element (70), in order to supply a sheet (S) subsequent to said previous sheet (S), when the position (P) of said drag element (11) read at said continuously reading corresponds to a third position (P3) intermediate between said source position and said second position (P2), with said third position (P3) being defined by an operational value (P3x, T6x) programmable previously entered by a user in said user interface (73).
2. The method according to claim 1, further including turning in the same direction said rotary motor (12) during said moving a drag element, which is operationally coupled to an auger flexible transmission element (14) wherein said drag element (11) and another drag element (11) are mounted at mutually opposite ends, by a signal sent from said computer-programmable controller element (70) to said rotary motor (12), moving those two drag elements (11) according to opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing the moving of the drag element with movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet.
3. The method according to claim 2, wherein said second position (P2) is defined by an operational value corresponding with a second programmable preset position (P2x) of the drag element (11), previously received at said receiving.
4. The method according to claim 2, wherein said second position (P2) is defined by an operational value corresponding with a preset complementary time period (T5x), positioning the drag element (11) in said second position (P2) after having in said computer-programmable controller element (70) said preset complementary time period (T5x) of programmable duration, starting to count said preset complementary time period (T5x) after detecting, in said computer-programmable controller element (70), a position of the drag element (11) dragging the sheet (S) or a position at a front or rear of said sheet in a second previous position (P20), intermediate between said source position and said second position (P2).
5. The method according to claim 3, wherein said third position (P3) is defined by an operational value corresponding with a third preset position (P3x) programmable of the drag element (11), previously received at said receiving.
6. The method according to claim 4, wherein said third position (P3) is defined by an operational value corresponding with a—preset auxiliary time period (T6x), positioning the drag element (11) in said third position (P3) after having in said computer-programmable controller element (70)—said preset auxiliary time period (T6x) of programmable duration, starting to count said preset auxiliary time period (T6x) after detecting, in said computer-programmable controller element (70), a position of the drag element (11) dragging the sheet (S) or a position at a front or rear of said sheet in a third previous position (P30), intermediate between said source position and said third position (P3).
7. The method according to claim 2, further including: (k) detecting a change in the position of the pintle (20) from the position of extraction, receiving said computer-programmable controller element (70) an indicative signal sent by a pintle position detector device (2, 8) or reading in said computer-programmable controller element (70) said indicative signal sent by the computer-programmable controller element (70) to said rotary motor (41) at moving said pintle (20) according to a linear sense of insertion; and (l) activating such actuators (32) of these forming elements (31), sending an indicative signal from said computer-programmable controller element (70) to those actuators (32), after counting in said controller element (70) a preset secondary time period (T2x) of programmable duration previously received at said receiving, starting to count said preset secondary time period (T2x) after detecting a change in the position of the pintle (20) from said position of extraction.
8. The method according to claim 7, wherein: said moving a drag element is started again, dragging a subsequent sheet (S) to a previous sheet (S), after counting by said computer-programmable controller element (70) a preset time period (T1x) of programmable duration previously received in said receiving, starting to count said preset time period (T1x) after said detecting a change in the position of the pintle (20); and further including maintaining one of those drag elements (11) in said delivery position during said counting by said computer-programmable controller element (70) a preset time period (T1x) of programmable duration.
9. The method according to claim 7, further including the following stages: (p) detecting said pintle (20) in said position of insertion, receiving in said computer-programmable controller element (70) an indicative signal sent by a pintle position detector device (2, 8) or reading in said computer-programmable controller element (70) said indicative signal sent by said computer-programmable controller element (70) to said rotary motor (41) at said moving said pintle (20) according to said linear sense of insertion; and (q) keeping said pintle (20) in said position of insertion by said computer-programmable controller element (70), after detecting said pintle in said position of insertion and for a pre-set auxiliary time period (T3x) of programmable duration, previously received at said receiving, starting to count said preset auxiliary time period (T3x) after said detecting said pintle (20) in said position of insertion; wherein said moving said pintle (20) according to said sense of extraction begins after counting said preset auxiliary time period (T3x) in said computer-programmable controller element (70).
10. The method according to claim 3, wherein: at said moving a drag element said rotary motor (12) moves the drag element (11), based on a programmable preset desired speed indicator (Vx), introduced by a user in the user interface (73) prior to said receiving of a plurality of nonzero selectable speeds, sending from said computer-programmable controller element (70) indicative signals to a motor speed controller (16) connected to said rotary motor (12); said continuously reading includes reading in said computer-programmable controller element (70) said indicative signals sent by said controller element (70) to the rotary motor (12) at said moving a drag element, and converting, in said computer-programmable controller element (70), the indicative signals read at reading in said controller element (70) said indicative signals in positions of a drag element (11); and additionally including setting the position of the drag element (11) to a source value (P0) after each detection, in a drag element position detector (18), of a drag element (11) at said source position.
11. The method according to claim 3, wherein: at said moving a drag element said rotary motor (12) moves the drag element (11), based on a programmable preset desired speed indicator (Vx), introduced by a user in the user interface (73) prior to said receiving of a plurality of nonzero selectable speeds, sending from said computer-programmable controller element (70) indicative signals to a motor speed controller (16) connected to said rotary motor (12) and to a rotational encoder (13); and said continuously reading includes receiving in said computer-programmable controller element (70) signals indicating the position of a drag element (11) from said rotational encoder (13).
12. The method according to claim 8, wherein said preset time period (T1x) begins to count regardless of whether the bending and subsequent bonding of said pressing, by said pintle (20) during said moving said pintle (20) is performed with the pintle (20) in said position of insertion or of extraction; and wherein such bending and bonding by pressure and gluing of each of the parts of the sheet to be formed is carried out in its entirety after placing said sheet (S) in said position of delivery of said moving a drag element and after activating the actuators (32) of said activating such actuators (32).
13. A machine for forming cardboard boxes (100) by gluing from sheets (S), comprising: a computer-programmable controller element (70); a user interface (73); a supplying actuator (61) of a supplying mechanism; a stacked sheets loader (60); a drag element (11); a rotary motor (12); a mold (30) with a plurality of forming elements (31), each activated by a respective actuator (32), arranged around a slot (33) wherein a pintle (20) is insertable, said pintle (20); a rotary motor (41) of a pintle drive (40); and glue injectors (51, 52, 53, 54, 55, 56), with the machine (100)—being configured to—execute a method for forming cardboard boxes (B) by gluing in a machine (100) from sheets (S), comprising: (a) receiving, in said computer-programmable controller element (70), operational values (CP1, CP2, CP3, CP4, CP5, CP6) for a given type and measurements of a box (B) to be formed sent from a user interface (73); (b) activating a supplying actuator (61) of a supplying mechanism, by said computer-programmable controller element (70), by sending an indicative signal from said computer-programmable controller element (70) to said supplying actuator (61), to supply a sheet (S) from an initial position wherein it is supported in a stacked sheet loader (60) to a source position; (c) moving said drag element (11) to drag said sheet (S), sending an indicative signal from said computer-programmable controller element (70) to said rotary motor (12) operationally coupled to said drag element (11), along positions according to a linear drag direction (T), associated with respective sheet positions (S), from said source position to a delivery position, wherein said sheet (S) is placed between said pintle (20) and said mold (30), with a plurality of forming elements (31), each activatable by a respective actuator (32), arranged around said slot (33) wherein said pintle (20) is insertable; (d) continuously reading the position of said drag element (11) associated with the position of said sheet (S) during said moving a drag element, in said computer-programmable controller element (70); (e) activating said glue injectors (51, 52, 53, 54, 55, 56), to deposit hot-glue cords (50) parallel to each other on said sheet (S) during said moving said drag element, sending respective indicative signals from said computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of said drag element (11) read at said continuously reading coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), programmable and previously received at said receiving; (f) moving said pintle (20) according to a linear sense of insertion, from a position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to an inserted position, wherein said pintle (20) is inserted into said slot (33), sending an indicative signal from said computer-programmable controller element (70) to said rotary motor (41) of said pintle drive (40) configured to steer said pintle (20); (g) pressing, by said pintle (20) during said moving said pintle (20) according to said linear sense of insertion, a portion of said sheet (S) arranged between said slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein said pintle (20) and said mold (30) form the box by bending and bonding by gluing and pressuring different parts of said sheet (S) with others; and (h) moving said pintle (20), according to a sense of extraction contrary to said sense of insertion, from said position of insertion to said position of extraction, by sending an indicative signal from said computer-programmable controller element (70) to said rotary motor (41) of said pintle drive (40) configured to steer said pintle (20); wherein said moving of said pintle (20) according to a linear sense of insertion is initiated by said computer-programmable controller element (70) when the position (P) of said drag element (11) read at said continuously reading corresponds to a second position (P2) intermediate between those source and delivery positions, with said second position (P2) being defined by a programmable operational value (P2x, T5x) previously entered by a user in said user interface (73); and wherein said activating of said supplying actuator (61) is initiated again by said computer-programmable controller element (70), in order to supply a sheet (S) subsequent to said previous sheet (S), when the position (P) of said drag element (11) read at said continuously reading corresponds to a third position (P3) intermediate between said source position and said second position (P2), with said third position (P3) being defined by an operational value (P3x, T6x) programmable previously entered by a user in said user interface (73).
14-24. (canceled)
25. The machine (100) according to claim 13, further including another drag element (11), and an auger flexible transmission element (14), with the machine (100) configured to execute the method further comprising turning in the same direction said rotary motor (12) during said moving a drag element, which is operationally coupled to an auger flexible transmission element (14) wherein said drag element (11) and another drag element (11) are mounted at mutually opposite ends, by a signal sent from said computer-programmable controller element (70) to said rotary motor (12), moving those two drag elements (11) according to opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing said moving a drag element with the moving of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet.
26. The machine (100) according to claim 13, further including another drag element (11), an auger flexible transmission element (14), and a pintle position detector device (2, 8), with the machine (100) configured to execute: (k) detecting a change in the position of the pintle (20) from the position of extraction, receiving in said computer-programmable controller element (70) an indicative signal sent by a pintle position detector device (2, 8) or reading in said computer-programmable controller element (70) said indicative signal sent by the computer-programmable controller element (70) to said rotary motor (41) at moving said pintle (20) according to a linear sense of insertion; and (l) activating such actuators (32) of these forming elements (31), sending an indicative signal from said computer-programmable controller element (70) to those actuators (32), after counting in said controller element (70) a preset secondary time period (T2x) of programmable duration previously received at said receiving, starting to count said preset secondary time period (T2x) after detecting a change in the position of the pintle (20) from said position of extraction.
27. A computer program comprising instructions for a box-forming machine (100) to execute a method for forming cardboard boxes (B) by gluing in said box-forming machine (100) from sheets (S), comprising: (a) receiving, in a computer-programmable controller element (70), operational values (CP1, CP2, CP3, CP4, CP5, CP6) for a given type and measurements of a box (B) to be formed sent from a user interface (73); (b) activating a supplying actuator (61) of a supplying mechanism, by a computer-programmable controller element (70), by sending an indicative signal from said computer-programmable controller element (70) to said supplying actuator (61), to supply a sheet (S) from an initial position wherein it is supported in a stacked sheet loader (60) to a source position; (c) moving a drag element (11) to drag said sheet (S), sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (12) operationally coupled to said drag element (11), along positions according to a linear drag direction (T), associated with respective sheet positions (S), from said source position to a delivery position, wherein said sheet (S) is placed between a pintle (20) and a mold (30), with a plurality of forming elements (31), each activatable by a respective actuator (32), arranged around a slot (33) wherein said pintle (20) is insertable; (d) continuously reading the position of said drag element (11) associated with the position of said sheet (S) during said moving a drag element, in said computer-programmable controller element (70); (e) activating glue injectors (51, 52, 53, 54, 55, 56), to deposit hot-glue cords (50) parallel to each other on said sheet (S) during said moving a drag element, sending respective indicative signals from said computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of said drag element (11) read at said continuously reading coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), programmable and previously received at said receiving; (f) moving said pintle (20) according to a linear sense of insertion, from a position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to an inserted position, wherein said pintle (20) is inserted into said slot (33), sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer said pintle (20); (g) pressing, by said pintle (20) during said moving said pintle (20) according to a linear sense of insertion, a portion of said sheet (S) arranged between said slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein said pintle (20) and said mold (30) form the box by bending and bonding by gluing and pressuring different parts of said sheet (S) with others; and (h) moving said pintle (20), according to a sense of extraction contrary to said linear sense of insertion, from said position of insertion to said position of extraction, by sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer said pintle (20); wherein said moving of said pintle (20) according to a linear sense of insertion is initiated by said computer-programmable controller element (70) when the position (P) of said drag element (11) read at said continuously reading corresponds to a second position (P2) intermediate between those source and delivery positions, with said second position (P2) being defined by a programmable operational value (P2x, T5x) previously entered by a user in said user interface (73); and wherein said activating of said supplying actuator (61) is initiated again by said computer-programmable controller element (70), in order to supply a sheet (S) subsequent to said previous sheet (S), when the position (P) of said drag element (11) read at said continuously reading corresponds to a third position (P3) intermediate between said source position and said second position (P2), with said third position (P3) being defined by an operational value (P3x, T6x) programmable previously entered by a user in said user interface (73).
28. The computer program according to claim 27, further including instructions for the box-forming machine (100) to execute the method, further comprising turning in the same direction said rotary motor (12) during said moving a drag element, which is operationally coupled to an auger flexible transmission element (14) wherein said drag element (11) and another drag element (11) are mounted at mutually opposite ends, by a signal sent from said computer-programmable controller element (70) to said rotary motor (12), moving those two drag elements (11) according to opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing the moving of the drag element with movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet.
29. The computer program according to claim 27, further including instructions for the box-forming machine (100) to execute the method, further comprising: (k) detecting a change in the position of the pintle (20) from the position of extraction, receiving in said computer-programmable controller element (70) an indicative signal sent by a pintle position detector device (2, 8) or reading in said computer-programmable controller element (70) said indicative signal sent by the computer-programmable controller element (70) to said rotary motor (41) at said moving said pintle (20) according to a linear sense of insertion; and (l) activating such actuators (32) of these forming elements (31), sending an indicative signal from said computer-programmable controller element (70) to those actuators (32), after counting in said controller element (70) a preset secondary time period (T2x) of programmable duration previously received at said receiving, starting to count said preset secondary time period (T2x) after said detecting a change in the position of the pintle (20) from said position of extraction.
30. The computer program according to claim 27, further including instructions for the machine (100), further including another drag element (11), and an auger flexible transmission element (14), to execute the method further comprising turning in the same direction said rotary motor (12) during said moving a drag element, which is operationally coupled to an auger flexible transmission element (14) wherein said drag element (11) and another drag element (11) are mounted at mutually opposite ends, by a signal sent from a computer-programmable controller element (70) to said rotary motor (12), moving those two drag elements (11) according to opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing said moving a drag element with movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet; and wherein, additionally, said second position (P2) is defined by an operational value corresponding with a second programmable preset position (P2x) of the drag element (11), previously received at said receiving.
31. The computer program according to claim 27, further including instructions for the machine (100), further including another drag element (11), and an auger flexible transmission element (14), to execute the method further comprising turning in the same direction said rotary motor (12) during said moving a drag element, which is operationally coupled to an auger flexible transmission element (14) wherein said drag element (11) and another drag element (11) are mounted at mutually opposite ends, by a signal sent from a computer-programmable controller element (70) to said rotary motor (12), moving those two drag elements (11) according to opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing said moving a drag element with movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet; wherein, additionally, said second position (P2) is defined by an operational value corresponding with a second programmable preset position (P2x) of the drag element (11); and wherein additionally said third position (P3) is defined by an operational value corresponding with a third preset position (P3x) programmable of the drag element (11), previously received at said receiving.
32. The machine (100) according to claim 13, further including another drag element (11), and an auger flexible transmission element (14), with the machine (100) configured to execute the method wherein, additionally, said second position (P2) is defined by an operational value corresponding with a second programmable preset position (P2x) of the drag element (11), previously received at said receiving; and wherein additionally said third position (P3) is defined by an operational value corresponding with a third preset position (P3x) programmable of the drag element (11), previously received at said receiving.
33. The machine (100) according to claim 13, further including another drag element (11), and an auger flexible transmission element (14), with the machine (100) configured to execute the method wherein, additionally, said second position (P2) is defined by an operational value corresponding with a second programmable preset position (P2x) of the drag element (11), previously received at said receiving.
34. Computer-readable device that has stored a computer program comprising instructions for a box-forming machine (100) to execute a method for forming cardboard boxes (B) by gluing in a box-forming machine (100) from sheets (S), comprising: (a) receiving, in a computer-programmable controller element (70), operational values (CP1, CP2, CP3, CP4, CP5, CP6) for a given type and measurements of a box (B) to be formed sent from a user interface (73); (b) activating a supplying actuator (61) of a supplying mechanism, by said computer-programmable controller element (70), by sending an indicative signal from said computer-programmable controller element (70) to said supplying actuator (61), to supply a sheet (S) from an initial position wherein it is supported in a stacked sheet loader (60) to a source position; (c) moving a drag element (11) to drag said sheet (S), sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (12) operationally coupled to said drag element (11), along positions according to a linear drag direction (T), associated with respective sheet positions (S), from said source position to a delivery position, wherein said sheet (S) is placed between a pintle (20) and a mold (30), with a plurality of forming elements (31), each activatable by a respective actuator (32), arranged around a slot (33) wherein said pintle (20) is insertable; (d) continuously reading the position of said drag element (11) associated with the position of said sheet (S) during said moving a drag element, in said computer-programmable controller element (70); (e) activating glue injectors (51, 52, 53, 54, 55, 56), to deposit hot-glue cords (50) parallel to each other on said sheet (S) during said moving a drag element, sending respective indicative signals from said computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of said drag element (11) read at said continuously reading coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), programmable and previously received at said receiving; (f) moving said pintle (20) according to a linear sense of insertion, from a position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to an inserted position, wherein said pintle (20) is inserted into said slot (33), sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer said pintle (20); (g) pressing, by said pintle (20) during said moving said pintle (20) according to a linear sense of insertion, a portion of said sheet (S) arranged between said slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein said pintle (20) and said mold (30) form the box by bending and bonding by gluing and pressuring different parts of said sheet (S) with others; and (h) moving said pintle (20), according to a sense of extraction contrary to said linear sense of insertion, from said position of insertion to said position of extraction, by sending an indicative signal from said computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer said pintle (20); wherein said moving of said pintle (20) according to a linear sense of insertion is initiated by said computer-programmable controller element (70) when the position (P) of said drag element (11) read at said continuously reading corresponds to a second position (P2) intermediate between those source and delivery positions, with said second position (P2) being defined by a programmable operational value (P2x, T5x) previously entered by a user in said user interface (73); and wherein said activating of said supplying actuator (61) is initiated again by said computer-programmable controller element (70), in order to supply a sheet (S) subsequent to said previous sheet (S), when the position (P) of said drag element (11) read at said continuously reading corresponds to a third position (P3) intermediate between said source position and said second position (P2), with said third position (P3) being defined by an operational value (P3x, T6x) programmable previously entered by a user in said user interface (73).
35. The computer-readable device according to claim 34, wherein said computer-readable device is a programmable logic controller, corresponding with said computer-programmable controller element (70).
Description
A BRIEF DESCRIPTION OF THE DRAWINGS
[0093] To complement the description that is being made of the object of the present invention and to help for a better understanding of the characteristics that distinguish it, it is accompanied in the present descriptive memory, as an integral part of it, a set of plans, in which, for illustrative and not limiting purposes, the following has been represented:
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DETAILED EXPOSURE OF MODES OF REALIZATION/EXAMPLES
[0108]
[0109] In
[0110] The user then interacts with said user interface (73) so that the PLC (70) receives from it an indicative signal for the start of the automatic formation cycle.
[0111] Then, in
[0112] In
[0113] Said movement of the drag element (11) is along positions according to a linear drag direction (T), associated with respective sheet positions (S), from said source position to a delivery position, where the sheet (S) is located between a pintle (20) and a mold (30), with a plurality of forming elements (31), activated by respective actuators (32), arranged around a slot (33) where said pintle (20) is insertable, as shown in
[0114] Looking at
[0115]
[0116] This method in
[0117] Said stage (d) includes the stage(s) of reading in said controller element (70) such indicative signals sent by said controller element (70) to the rotary motor (12) at said stage (c), and stage (t) to convert, in said controller element (70), the indicative signals read at said stage (s) into positions of a drag element (11). That is, the controller element reads the signal sent by itself based on the programmable preset desired speed indicator (Vx).
[0118]
[0119] Following in
[0120] An example of these first preset positions received by the controller from the user interface (73) is: 2460, 2580, 3205, and 3270 for the four glue injectors (51, 52, 55 and 56); and 1950, 2230, 3350, 3670 for the two glue injectors (53, 54).
[0121] Said PLC (70) defines respective sets of preset activation positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), which in this example are: CP1=CP2=CP5=CP6=[2460, 2580] U [3205, 3270]; CP3=CP4=[1950, 2230] U [3205, 3270].
[0122]
[0123] In
[0124]
[0125] Returning to
[0126]
[0127]
[0128] When initiating said stage (f) of
[0129] Alternatively to this first method of realization, said stage (k) is executed by sending from said PLC (70) its own signal generated in said PLC (70) and subsequently sent by said PLC (70) to said rotary motor (41) moving the pintle (20) according to said direction of insertion of said stage (f).
[0130]
[0131] Following in
[0132] Once said actuators (32) have been activated, said PLC (70) starts the stage of having an additional time period (T20) and keeps the actuators (32) active for an additional preset time period (T20x) of programmable duration previously received at said stage (a). When the supplemental time period (T20) is equal to or greater than said supplemental preset time period (T20x), the actuators are disabled.
[0133] In
[0134]
[0135]
[0136] After said stage (g), and with the pintle (20) moving in the direction of insertion, in label 92 of
[0137] In another alternative to this first method of realization, said stage (p) is executed by receiving/reading in said PLC (70) the indicative signal previously generated in said PLC (70) sent by said PLC (70) to said rotary motor (41) to move the pintle (20) according to said direction of insertion of said stage (f).
[0138] When the value of the preset auxiliary time period (T3x) is greater than zero, said PLC (70) continues with stage (r) of having a third time period (T3), which is compared to a preset auxiliary time period (T3x) of programmable duration, previously received at said stage (a), starting to count said preset auxiliary time period (T3x) after said stage (p).
[0139] Until said auxiliary time period (T3) does not equal or exceed said preset auxiliary time period (T3x), said PLC (70) continues to count said auxiliary time period (T3) and keeps said pintle (20) in said position of insertion, depending on stage (q) of
[0140] When the auxiliary time period (T3) is equal to or greater than said third preset time period (T3x), the PLC (70) initiates stage (h) of moving said pintle (20) according to the direction of extraction.
[0141]
[0142] At this point, at a stage not shown to give clarity of the diagrams, the pintle is detected in a position of extraction similarly to any of the possibilities described for stage (k). A specific example of detection is performed by a detector (5) that reads the position of the cam (5) in
[0143] Following
[0144] When the first time period (T1) counted on said PLC (70) is greater than or equal to said preset time period (T1x), said stage (c) starts again, to drag a subsequent sheet (S) to said previous sheet (S), after stage (u) of setting the position of the drag element (11) to a source value (P0) after each detection, in a drag element position detector (18), of a drag element (11) at said source position.
[0145] Also, before re-starting stage (c) to drag a subsequent sheet (S), said PLC (70) sets the time period (T1), the secondary time period (T2), the auxiliary time period (T3), and the additional time period (P20) to respective initial values for the subsequent automatic forming cycle of boxes per gluing.
[0146] According to a second realization of this method, shown in
[0147]
[0148] Said stage (f) starts when the position of the drag element (11) corresponds to said second position (P2), after stage (i) of having in a computer-programmable controller element (70) said preset complementary time period (T5x) of programmable duration, starting to count said preset complementary time period (T5x) after detecting, in a computer-programmable controller element (70), a position of the drag element (11) dragging the sheet (S) or a position at the front or rear of said sheet in a second previous position (P20), intermediate between said source position and said second position (P2).
[0149] In
[0150] If said signal does not match said second previous position (P20), intermediate between said source position and said second position (P2), the controller element (70) begins to count a complementary time (T5). When such complementary time (T5) equals to or exceeds said preset complementary time (T5x) of programmable duration previously received at stage (a), the PLC (70) initiates said stage (f). At this point the position of the drag element (11) corresponds to said second position (P2).
[0151] Alternatively to the method in
[0152] Following in the second realization of this method,
[0153] In
[0154] Alternatively to the method in
[0155] Continuing in the second realization of this method,
[0156] It is noted that the method in
[0157] According to a second aspect of the present invention,
[0158] In
[0159] In
[0160] In
[0161]
[0162]
[0163]
[0164]
[0165] Returning to
[0166]
[0169]
[0172]
[0176] According to a third aspect of the present invention, a first realization of the computer program comprises instructions for said forming machine described in the first realization of the second aspect of the invention to execute the stages of the method described in the first realization of the first aspect of the invention, said stages being illustrated by
[0177] According to a second realization of the computer program, said computer program comprises instructions for the second realization of said forming machine of the second aspect of the invention to execute the stages of the method described in the second realization of the first aspect of the invention, said stages being illustrated by
[0178] According to a fourth aspect of the invention, the present invention provides a computer-readable device said has stored a computer program of the third aspect of the invention.
[0179] According to the first implementation of said fourth aspect, said computer-readable device is said PLC. That is, the PLC (70) shown in
[0180] According to a second realization of this fourth aspect, said computer-readable device is a portable device such as a USB, a CD ROM, or similar, which has stored a computer program that, when executed on the machine of