PLANAR VIBRATORY VISCOMETER, VISCOMETER MEMBER, AND RELATED METHOD
20220003650 · 2022-01-06
Assignee
Inventors
Cpc classification
G01N9/002
PHYSICS
International classification
Abstract
A viscometer (700) is provided, for determining a viscosity of a gas therein. The viscometer (700) comprises a driver (704) and a planar vibratory member (500, 600) vibratable by the driver (704), that comprises a body (502) and a vibratable portion (504) emanating from the body (502), wherein the vibratable portion (504) comprises a plurality of vibratable cantilevered projections. At least one pickoff sensor (706) is configured to detect vibrations of the vibratory member (500, 600). Meter electronics (900) comprise an interface (901) configured to send an excitation signal to the driver (704) and to receive a vibrational response from the at least one pickoff sensor (706), measure a Q and resonant frequency of the planar vibratory member (500, 600), and to determine a viscosity (923) of the gas therein using the measured Q and the measured resonant frequency.
Claims
1. A planar vibratory member (500, 600) operable for use in a vibrating gas viscometer (700), comprising: a body (502); and a vibratable portion (504) emanating from the body (502), wherein the vibratable portion (504) comprises a plurality of vibratable projections, and wherein the plurality of vibratable projections are cantilevered; wherein the vibratable portion is operable to be vibrated by a driver (704).
2. The planar vibratory member (500, 600) of claim 1, wherein the plurality of vibratable projections comprise three vibratable beams (508).
3. The planar vibratory member (500, 600) of claim 2, wherein the three vibratable beams (508) are the same size and dimension.
4. The planar vibratory member (500, 600) of claim 2, wherein the three vibratable beams (508) are substantially parallel to each other.
5. The planar vibratory member (500, 600) of claim 2, wherein the three vibratable beams (508) comprise a central beam that comprises a different dimension from adjacent beams.
6. The planar vibratory member (500, 600) of claim 1, wherein the plurality of vibratable projections comprise an inner paddle (616) nested within an outer paddle (618).
7. The planar vibratory member (500, 600) of claim 1, wherein a border (512) of the body (502) surrounds the vibratable portion (504).
8. The planar vibratory member (500, 600) of claim 1, wherein the vibratable portion (504) is magnetically drivable.
9. A viscometer (700) operable to determine a viscosity of a gas therein, comprising: a driver (704); a planar vibratory member (500, 600) vibratable by the driver (704), comprising a body (502) and a vibratable portion (504) emanating from the body (502), wherein the vibratable portion (504) comprises a plurality of vibratable projections, and wherein the plurality of vibratable projections are cantilevered; at least one pickoff sensor (706) configured to detect vibrations of the vibratory member (500, 600); meter electronics (900) comprising an interface (901) configured to send an excitation signal to the driver (704) and to receive a vibrational response from the at least one pickoff sensor (706), measure a Q of the planar vibratory member (500, 600), measure a resonant frequency of the planar vibratory member (500, 600), and to determine a viscosity (923) of the gas therein using the measured Q and the measured resonant frequency.
10. A method for operating a vibratory viscometer comprising the steps of: providing a vibratory viscometer comprising meter electronics in communication with at least one coil; vibrating a vibratory member by the at least one coil; receiving an excitation signal by the at least one coil; outputting a detection signal from the at least one coil, wherein the at least one coil is operable to alternately act as either a driver or pickoff; measuring a Q of the vibratory member; measuring a resonant frequency of the vibratory member and determining a viscosity of a gas introduced into the vibratory viscometer using the measured Q and the measured resonant frequency.
11. The method for operating a vibratory viscometer of claim 10, wherein the at least one coil comprises a first coil and a second coil, and wherein the first and second coil are operable to: receive simultaneous excitation signals; drive the vibratory member; detect a signal from the vibratory member; and provide simultaneous detection signals.
12. The method for operating a vibratory viscometer of claim 10, wherein the first coil and the second coil are magnetically opposed.
13. The method for operating a vibratory viscometer of claim 10, wherein the at least one coil comprises a single coil, wherein the single coil is operable to: receive excitation signals; drive the vibratory member; detect a signal from the vibratory member; and provide detection signals.
14. The method for operating a vibratory viscometer of claim 10, wherein the Q is measured with a phase shift and phase locked loop circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035]
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[0037]
[0038]
[0039]
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[0041]
[0042]
DETAILED DESCRIPTION OF THE INVENTION
[0043]
[0044] In embodiments, methods and apparatuses for determine the gas viscosity using a mechanical resonator are provided.
[0045] It was noted above that unwanted resonances can interfere with the resonance of the vibrating element, thus causing increased damping which affects the accuracy of a calculated viscosity. Therefore, the designs of embodiments of vibrating element gas viscosity sensors provided ensure that there are no unwanted resonances that will interfere with the resonance of the vibrating element. Unwanted resonances fall in to two main categories: mechanical resonances and acoustic resonances in the cavity surrounding the vibrating element.
[0046] Generally, the mechanical resonances can be avoided by careful design verified by analytical methods such as finite element modelling, for example. In prior art designs of cylindrical member sensors, such as that illustrated by
[0047] Acoustic effects or resonances may be categorized as either longitudinal resonances, analogous to “organ pipe resonances”, or Helmholtz resonances, which are commonly observed when blowing over the neck of a cylindrical member. For a closed-open pipe arrangement, the wavelengths of the resonances are approximately λ/4, 3λ/4, 5λ/4 etc. And for an open-open or closed-closed pipe arrangement the wavelengths of the resonances are approximately 2λ/4, 4λ/4, 6λ/4 etc.
[0048] As an example, for illustrative purposes only, for argon, the main acoustic resonance occurs at around 300kg/m.sup.3. If this is assumed to be a λ/4 resonance, it can be shown that this requires a characteristic cylinder length of around 85 mm. There are some possible fluid paths in prior art cylindrical members that approach or match this, but in reality the gas must pass through narrow channels which inhibits the longitudinal resonance, so this form of resonance will not be particularly strong. Additionally, it is seen that the driven acoustic mode is at a frequency two times higher than the cylinder resonance. This is because the motion of the cylinder is such that the volume inside the cylinder dilates two times every cycle, i.e. it pushes out a volume of gas two times per cycle of the cylinder vibration. In reality, the complex geometry of such cylindrical members, combined with frequency doubling characteristics, makes it difficult or impossible to accurately predict all of the acoustic modes. Helmholtz resonances are also present, which adds to the difficulty in accurately predicting acoustic models.
[0049] Helmholtz resonances are a result of the compression of gas in the volume of the cylindrical member' s inner cavity that behaves like a spring, such that the kinetic energy of the gas in the neck of the opening behaves like a moving mass, hence the gas can resonate at a specific frequency if stimulated. By design the Helmholtz resonances can be made to be at a higher frequency by reducing the volume of the cavity and the length of the neck of the opening and by having a wide opening (e.g. for gas inlet or outlet).
[0050] In current embodiments, a planar resonator is provided that exhibits advantages over the prior art by avoiding unwanted acoustic resonances. As the provided embodiments of a vibratory member vibrate, this causes movement of the gas around them. The additional mass of the gas shifts the resonant frequency of the member, hence the frequency can provide an indication of the gas density. A non-limiting example of an equation relating density and frequency is of the form given below:
[0051] Where A and B are constants relating to the stiffness, mass and geometry of the resonator, ρ is density and f is frequency.
[0052] The shearing of the gas results in damping of the vibration due to the viscosity of the gas. The Quality factor (Q) of the resonance gives a measure of the degree of damping, hence the Q can be related to the gas viscosity. By consideration of the Navier-Stokes equations and Newton's Laws of Motion, a non-limiting example of an equation of the form shown below can be derived:
[0053] Where K is a constant relating to the stiffness mass and geometry of the member, ω.sub.0 is the angular resonant frequency with no damping, and ti is the fluid viscosity. Combining the Equations (6) and (7), it can be shown that the viscosity of the gas can be determined using a measurement of Q and frequency. Equation (7) is given as a general equation describing the relationship between Q, frequency and viscosity.
[0054]
[0055]
[0056] Mounting holes 510 may be present to allow the vibratory member 500 to be fastened to a portion of a viscometer 700 (see
[0057]
[0058] Mounting holes 610 may be present to allow the vibratory member 600 to be fastened to a portion of the viscometer 700. It will be appreciated that holes, notches, beams, indexing features, or any other feature may be used to secure the vibratory member 600 to a portion of a viscometer 700, and in some embodiments no mounting feature may be necessary at all, such as in the case where the vibratory member 600 may be sandwiched between portions of a viscometer 700, for example.
[0059] The vibratory members 500, 600 each illustrate a single ended (i.e. cantilevered) structure. The advantage of a single ended structure is that it is substantially insensitive to stresses which can arise in the mounting arrangement of the bodies 502, 602, whereas a double ended structure, devoid of a cantilever, can experience tensile stresses due to mounting or temperature gradient effects. On the other hand, a double ended structure can be more robust and less sensitive to orientation effects which arise from the earth's gravitational pull on the resonator, so although not illustrated, double ended structures are contemplated as embodiments of vibratory members.
[0060] The balanced paddle vibratory member 600 provides an advantage in that the surface area of the inner paddle is proportionately relatively large, so vibratory excitation and detection may be easier—especially in embodiments where the vibratory member 600 is physically relatively small. It also has the advantage that proportionately lower operating frequencies can be achieved.
[0061]
[0062] In the illustration, vibratory member 500 is illustrated for an example. Any other vibratory member geometry or configurations may be provided, however. According to an embodiment, the viscometer 700 includes the vibratory member 500 inside the housing. The vibratory member 500, 600 may be permanently or removably affixed to a base 702. In an embodiment, the border 512, 612 regions are secured to the base in a substantially rigid fashion. In an embodiment, portions of the base 702 sandwich the vibratory member therebetween proximate the border 512, 612, yet still allow the vibratable portion 504, 604 to vibrate. The fluid to be quantified may be introduced into, or may be passed through conduits in the base (not shown), such that the fluid under test is in contact with the vibratable portion 504, 604 of the vibratory member 500, 600. The base 702 may include flanges or other members for operatively coupling the viscometer 700 to a pipeline or similar fluid delivering device in a fluid-tight manner. Gas may enter the viscometer 700 via a gas port 708, and may exit in a similar fashion via an exit port (not shown) or through a single gas port 708.
[0063] A driver 704 and a vibration sensor (pickoff) 706 (see
[0064] In an embodiment where the gas viscosity is known and constant, the Q of the resonator and frequency can be used to give a measure of the gas pressure.
[0065] Excitation and detection of a vibratory member 500, 600 can be challenging—especially as the size of the resonator is reduced. Ideally, excitation and detection is non-contact because attaching transducers such as piezoelectric elements can only have the effect of degrading the resonance. Using electrostatic excitation and detection, or electromagnetic excitation and detection, is generally difficult because the excitation transducer and detection transducer are close together, and as a consequence there will be direct capacitive or direct transformer coupling between the two. This cross coupling can degrade the detection signal, and in a worst case can completely overwhelm the detection signal so that the electronics cannot identify the resonance. To avoid this cross-coupling, in an embodiment, different methods for excitation and detection are utilized. For example, in an embodiment, electromagnetic excitation and optical detection is utilized, or vice versa.
[0066]
[0067] The at least one vibration sensor 706 can transmit a signal to the meter electronics. The meter electronics can process the signals received by the at least one vibration sensor 706 to determine a resonant frequency of the vibratory member 500, 600. In an embodiment, the driver 704 and vibration sensor 706 are magnetically coupled to the vibratory member 500, 600, thus the driver 704 induces vibrations in the vibratory member 500, 600 via a magnetic field, and the vibration sensor 706 detects vibrations of the vibratory member 500, 600 via changes in a proximate magnetic field. If a fluid under test is present, the Q of the vibratory member 500, 600 will change inversely proportionally to the fluid viscosity as is known in the art.
[0068] The proportional change may be determined during an initial calibration, for example. In the embodiment shown, the at least one vibration sensor 706 comprises a coil. The driver 704 receives a current to induce a vibration in the vibratory member 500, 600, and the at least one vibration sensor 706 uses the motion of the vibratory member 500, 600 created by the driver 704 to induce a voltage. Coil drivers and sensors are well known in the art and a further discussion of their operation is omitted for brevity of the description. Furthermore, it should be appreciated that the driver 704 and the at least one vibration sensor 706 are not limited to coils, but rather may comprise a variety of other well-known vibrating components, such as piezo-electric sensors, strain gages, optical or laser sensors, etc., for example. Therefore, the present embodiment should in no way be limited to electromagnetic drivers and sensors. Furthermore, those skilled in the art will readily recognize that the particular placement of the driver 704 and the at least one vibration sensor 706 can be altered while remaining within the scope of the present embodiments.
[0069]
[0070] The viscometer 700 generates a vibrational response. The vibrational response is received and processed by the meter electronics 900 to generate one or more fluid measurement values. The values can be monitored, recorded, saved, totaled, and/or output.
[0071] The meter electronics 900 includes an interface 901, a processing system 903 in communication with the interface 901, and a storage system 904 in communication with the processing system 903. Although these components are shown as distinct blocks, it should be understood that the meter electronics 900 can be comprised of various combinations of integrated and/or discrete components.
[0072] The interface 901 may be configured to couple to the leads and exchange signals with the driver 704, pickoffs 706, and temperature or pressure sensors (not shown), for example. The interface 901 may be further configured to communicate over a communication path to external devices.
[0073] The processing system 903 can comprise any manner of processing system. The processing system 903 is configured to retrieve and execute stored routines in order to operate the viscometer 700. The storage system 904 can store routines including a general meter routine 905. The storage system 904 can store measurements, received values, working values, and other information. In some embodiments, the storage system stores a mass flow (m) 921, a density (ρ) 925, a viscosity (μ) 923, a temperature (T) 924, a pressure 909, a drive gain 906, a vibratable beam bandwidth 927, a Q 929, routines such as the drive gain routine 913 and any other variables or routines known in the art. Other measurement/processing routines are contemplated and are within the scope of the description and claims.
[0074] The general meter routine 905 can produce and store fluid quantifications and flow measurements. The general meter routine 905 can generate viscosity measurements and store them in the viscosity 923 storage of the storage system 904, for example. The viscosity 923 value may be determined from the Q 929, as previously discussed and as known in the art.
[0075] The vibratory amplitude of the vibratory member 500, 600 peaks at the resonance frequency, which is heavily influenced by the mass and stiffness of the vibratory member 500, 600 itself. At the peak of the resonance (or close to it), the displacement of the member leads the driving force by π/2 or 90°. In an embodiment, a phase locked loop circuit is provided, where the frequency of the drive signal is governed by the output of a phase comparator that compares the phase between the pick-up signal and the drive signal. The phase locked loop may be configured to always maintain a 90° phase difference between the displacement and the driving signal, and thus always drive the vibratory member 500, 600 at the resonance frequency. Thus, if the drive signal deviates from the resonance then the phase comparator output signal will change the drive frequency until the set phase condition is satisfied. In an embodiment, a voltage controlled oscillator (VCO) is provided in which the output frequency is driven by a voltage from a phase comparator.
[0076] In an embodiment, and turning to
[0077] In an embodiment, the Q of the resonance may be measured in conjunction with a phase locked loop circuit. The Quality factor (Q) of a resonance may, in embodiments, be defined as:
[0078] As noted, a phase lock loop scheme may be implemented in which the phase set condition is 90°, and the circuit ‘locks’ on to the peak of the resonance. In an embodiment, the phase lock loop can be configured with a phase set condition of 45° or 135°, which corresponds to points on a frequency response curve having 3 dB of attenuation. 45° or 135° are merely examples, and other phase set points may be utilized, as will be understood by those skilled in the art. In an embodiment, to measure the Q, phase set points may be switched, so that the vibratory member 500, 600 can sequentially operate at the peak of resonance and the 3 dB points (or other phase set point above or below 3 dB) and hence the Q can be calculated from the resonance frequency and the bandwidth.
[0079] In another embodiment, viscosity is calculated using calibration constants, Q, and frequency.
[0080] The viscosity 923 and other measurements can comprise a substantially instantaneous value, can comprise a sample, can comprise an averaged value over a time interval, or can comprise an accumulated value over a time interval. The time interval may be chosen to correspond to a block of time during which certain fluid conditions are detected, for example, a gas-only fluid state. In addition, other mass and volume flow and related quantifications are contemplated and are within the scope of the description and claims.
[0081] The viscosity 923 may be determined from measuring the vibratable beam bandwith 927, as the bandwidth of the vibratable beams' natural frequency changes with the viscosity of the surrounding fluid. Bandwidth measurements may therefore be converted to viscosity by utilizing a meter calibration coefficient.
[0082] The meter electronics 900 may be coupled to a path or other communication link. The meter electronics 900 may communicate density measurements over the path. The meter electronics 900 may also transmit any manner of other signals, measurements, or data over the path. In addition, the meter electronics 900 may receive instructions, programming, other data, or commands via the path.
[0083] The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the invention.
[0084] Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other vibrating systems, and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the invention should be determined from the following claims.