MASS SPECTROMETER AND METHOD FOR ANALYSING A GAS BY MASS SPECTROMETRY
20220005682 · 2022-01-06
Inventors
- Anthony Hin Yiu Chung (Ulm, DE)
- Thorsten Benter (Gruiten, DE)
- Michel Aliman (Oberkochen, DE)
- Rudiger Reuter (Heiligenhaus, DE)
- Yessica Bracht-Hauser (Wuppertal, DE)
Cpc classification
International classification
H01J49/04
ELECTRICITY
Abstract
The invention relates to a mass spectrometer for analysing a gas by mass spectrometry, comprising: a controllable inlet system for pulsed feeding of the gas to be analysed from a process region outside the mass spectrometer into an ionisation region, an ionisation device for ionising the gas to be analysed in the ionisation region, an ion transfer device for transferring the ionised gas from a ionisation region via an ion transfer region into an analysis region, and an analyser for detecting the ionised gas in the analysis region. The invention further relates to an associated method for mass spectrometrically analysing a gas.
Claims
1. A mass spectrometer for analysing a gas by mass spectrometry, comprising: a controllable inlet system for pulsed feeding of the gas that is to be analysed from a process area outside the mass spectrometer into an ionisation area, an ionisation device for ionising the gas that is to be analysed in the ionisation area, an ion transfer device for transferring the ionised gas from the ionisation area via an ion transfer area into an analysis area, and an analyser for detecting the ionised gas in the analysis area.
2. The mass spectrometer according to claim 1, in which the inlet system has a tubular, preferably temperature-controllable, replaceable and/or coated component for feeding the gas that is to be analysed into the ionisation area.
3. The mass spectrometer according to claim 1, in which the inlet system has a filter device, preferably a tubular component in the form of a corrugated hose, in particular made of stainless steel, for filtering at least one corrosive gas component that is contained in the gas that is to be analysed, in particular for filtering a corrosive gas.
4. The mass spectrometer according to claim 1, in which the inlet system has a controllable component, in particular a controllable valve, which preferably can be switched between a first switching state for pulsed feeding of the gas that is to be analysed into the ionisation area and a second switching state for pulsed feeding of a carrier gas into the ionisation area.
5. The mass spectrometer according to claim 1, in which the ionisation device has an electron source, in particular one that can be operated in a pulsed manner, for ionising the gas that is to be analysed, in the ionisation area.
6. The mass spectrometer according to claim 5, in which the electron source is surrounded by a heat sink that has an opening for the emergence of an electron beam.
7. The mass spectrometer according to claim 5, in which the mass spectrometer is designed to maintain a temperature of less than 100° C. in a temperature-controllable ionisation space of the ionisation device when the electron source is operated.
8. The mass spectrometer according to claim 5, in which the electron source has an exchange device for, in particular, the automated exchange of a filament of the electron source, or in which the electron source is detachably fitted to the mass spectrometer.
9. The mass spectrometer according to claim 1, in which the ionisation device has a plasma ionisation device for producing ions and/or metastable particles of an ionisation gas.
10. The mass spectrometer according to claim 1, in which the ionisation device has a gas feed for the pulsed or continuous addition of CI gas into the ionisation area of the ionisation device.
11. The mass spectrometer according to claim 1, in which the ion transfer device has an ion transfer chamber in which the ion transfer area is formed, wherein the ion transfer chamber is connected via a diaphragm aperture to the ionisation area and preferably via a further diaphragm aperture to the analysis area.
12. The mass spectrometer according to claim 1, further comprising: a pump device for creating a pressure (pA) in the analysis area and for creating a pressure (pI) in the ionisation area, wherein the pump device is preferably designed to set the pressure (pI) in the ionisation area independently of the pressure (pA) in the analysis area.
13. The mass spectrometer according to claim 1, in which a pressure (pI) in the ionisation area is greater, preferably by a factor of between 103 and 106, than a pressure (pA) in the analysis area.
14. The mass spectrometer according to claim 1, in which in the ion transfer area of the ion transfer device, a pressure (pT) prevails which lies between the pressure (pI) in the ionisation area and the pressure (pA) in the analysis area, wherein the pump device is preferably designed to set the pressure (pI) in the ion transfer area independently of the pressure (pI) in the ionisation area and of the pressure (pA) in the analysis area.
15. The mass spectrometer according to claim 1, further comprising: a controllable extraction device for the pulsed extraction of the ionised gas out of the ionisation area into the ion transfer area.
16. The mass spectrometer according to claim 15, in which the extraction device has an electrode arrangement for accelerating and preferably for focusing the ionised gas in the direction towards the ion transfer area, in particular in the direction towards the diaphragm aperture.
17. The mass spectrometer according to claim 15, further comprising: a controller for the synchronised actuation of the controllable inlet system and of the extraction device, such that the extraction device does not extract any ionised gas from the ionisation area when the inlet system is closed.
18. The mass spectrometer according to claim 17, in which for the mass spectrometer analysis of the gas, the analyser is designed to compare a mass spectrum that is recorded in at least one measurement time interval (M1) with an open inlet system to a mass spectrum (MS2) that is recorded in at least one measurement time interval (M2) with a closed inlet system.
19. The mass spectrometer according to claim 17, in which the analyser is designed for the continuous analysis of the ionised gas and in which the controller actuates the extraction device throughout the entire duration (ΔtM1) of a respective measurement time interval (M1) 5 with an open inlet system, for the extraction of the ionised gas from the ionisation area.
20. The mass spectrometer according to claim 19, in which the analyser is designed to be switchable between a signal channel (K1) and a background channel (K2) and, for the analysis of the gas, to form a resulting mass spectrum (MS1) from a number of measurement time intervals (M1) of the signal channel (K1) and to form a resulting mass spectrum (MS2) from a number of measurement time intervals (M2) of the background channel (K2), and to compare the two resulting mass spectra (MS1, MS2) of the signal channel (K1) and the background channel (K2) with one another for mass spectrometry analysis.
21. The mass spectrometer according to claim 17, in which the analyser is designed for the pulsed analysis of the ionised gas and in which the controller is designed to actuate the extraction device in a plurality of sub-intervals (T1) during a measurement time interval (M1) with an open inlet system, for the extraction of the ionised gas from the ionisation area.
22. The mass spectrometer according to claim 21, in which the analyser is designed to form a resulting mass spectrum (MS1) from a plurality of sub-intervals (T1, T2) within a measurement time interval (M1) with an open inlet system, and a resulting mass spectrum (MS2) from a plurality of sub-intervals (T) of a measurement time interval (M2) with a closed inlet system preceding or following the measurement time interval (M1), and to compare the two resulting mass spectra (MS1, MS2) with one another for mass spectrometer analysis.
23. The mass spectrometer according to claim 1, in which the analyser is selected from the group comprising: quadrupole analyser, triple quadrupole analyser, Time-of-Flight (TOF) analyser, in particular orthogonal acceleration TOF analyser, scanning quadrupole ion trap analyser and Fourier transform ion trap analyser.
24. A method for the mass spectrometry analysis of a gas that is to be analysed by means of a mass spectrometer, in particular by means of a mass spectrometer according to claim 1, comprising: pulsed feeding of the gas that is to be analysed out of a process area outside the mass spectrometer into an ionisation area via an inlet system, ionising of the gas that is to be analysed in the ionisation area, preferably pulsed extraction of the ionised gas from the ionisation area into an ion transfer area by means of an extraction device, transfer of the ionised gas out of the ion transfer area into an analysis area, and detection of the ionised gas in the analysis area for its analysis by mass spectrometry.
25. The method according to claim 24, further comprising: actuation of the controllable inlet system and of the extraction device such that the extraction device does not extract any ionised gas from the ionisation area when the inlet system is closed.
26. The method according to claim 24, in which for the mass spectrometry analysis of the gas that is to be analysed, at least one mass spectrum (MS1) that is recorded in at least one measurement time interval (M1) with an open inlet system is compared with at least one mass spectrum (MS2) that is recorded in at least one measurement time interval (M2) with a closed inlet system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0082] Design examples are shown in the schematic drawing, and are explained in the following description.
[0083]
[0084]
[0085]
[0086]
[0087] In the following description of the drawings, identical reference numbers are used for components that are the same or have the same function.
DETAILED DESCRIPTION
[0088] Shown schematically in
[0089] Instead of a gas 2 which is produced in an etching process, by means of the mass spectrometer 1 one can also analyse a gas 2 which is formed in a coating process, in the cleaning of the process chamber 5, etc.
[0090] The inlet system 6 is controllable, i.e. the inlet system 6 has a rapid-switching valve 7, via which the inlet system 6 can be opened or closed. The valve 7 can be actuated with the help of a controller 8. The controller 8 can for example be a data processing system (hardware, software etc.) that is suitably programmed to enable control of the inlet system 6 as well as of other functions of the mass spectrometer 1 (see below).
[0091] For the analysis of the gas 2 by mass spectrometry, as a rule it is not necessary to detect the corrosive gas component 3a, i.e. the etching gas, since this is supplied to the etching process at a known concentration. The corrosive gas component 3a can furthermore damage components of the mass spectrometer 1 through its corrosive action. In order to prevent this, the controllable inlet system 6 has a filter device for filtering the corrosive gas component 3a, which in the case of the example shown, is designed in the form of a tubular component, e.g. a stainless-steel corrugated hose 9. The corrugated hose 9 has a comparatively large surface in relation to the volume, and therefore enables the gas 2 to react with the material of the corrugated hose 9 along a large surface.
[0092] The corrugated hose 9 is connected to the mass spectrometer 1 in a detachable manner, e.g. by means of a screw connection, so that it can be replaced easily and economically. Through the reaction of the corrosive gas component 3a with the corrugated hose material 9, subsequent components of the mass spectrometer 1 that cannot be so easily exchanged as the corrugated hose 9 are protected from the action of the corrosive gas component 3a.
[0093] The material of the corrugated hose 9 thus serves as sacrificial material.
[0094] The corrosive gas component 3a can for example be the following gases: Main group VII: halogens (e.g. F.sub.2, Cl.sub.2, Br.sub.2), interhalogens (e.g. FCl, ClF.sub.3), haloalkanes (e.g. CF.sub.4), hydrogen halides (e.g. HF, HCl, HBr).
Main group VI: halogen oxoacids (e.g. HOCl, HClO.sub.x), chalcohalides (e.g. SF.sub.6).
Main group V: oxyhalides (e.g. POCl.sub.3), hydrides (PH.sub.3, AsH.sub.3), halides (e.g. NF.sub.3, PCl.sub.3).
Main group IV: hydrides (e.g. silanes, Si.sub.nH.sub.m), halides (e.g. SiF.sub.4,
Main group III: hydrides (e.g. boranes B.sub.nH.sub.m), halides (e.g. BCl.sub.3).
[0095] The tubular component in the form of the corrugated hose 9 can be designed, besides for the filter action for the corrosive gas component 3a, also to reduce the decomposition or condensation of the gas component 3b that is actually of interest, here in the form of the etching product. To this end, the corrugated hose 9 has a coating 9a on its inner surface. The material of the coating 9a depends on the gas component 3b that is to be analysed. For different types of etching products or for different types of etching processes, different types of materials can be used for the coating 9a. Different types of corrugated hoses 9 with a respectively adapted coating 9a can be kept in reserve, wherein depending on the respective gas component 3b that is to be analysed, a respectively adapted corrugated hose 9 is introduced into the mass spectrometer 1. Assigned to the corrugated hose 9 is a temperature-control device 10 in the form of a heating element which heats the corrugated hose 9 up to a temperature that is suitable for the passage of the gas 2 or of the gas component 3b that is to be analysed.
[0096] The temperature-control device 10 is connected to the controller 8, in order to select the temperature of the corrugated hose 9 to match the type of gas component 3b that is to be analysed.
[0097] In the case of the example shown in
[0098] Via the controllable inlet system 6 with the tubular component 9 in the form of the corrugated hose, the gas 2, ideally only the gas component 3b that is to be analysed, enters into an ionisation area 11, which forms the interior of an ionising chamber 12 of the mass spectrometer 1. The corrugated hose 9 ends in a schematically indicated, temperature-controllable ionisation space 13 (container) which is open at two sides and which is part of an ionisation device 14 that serves to ionise the gas 2 in the ionisation area 11. In the example shown in
[0099] The ionisation device 14 is in signalling connection with the controller 8, in order to actuate a deflector device, not shown in the illustration, for example an electrode arrangement to create an electrical field, in order to intermittently deflect an electron beam 14a emerging from the filament 15, so that it cannot pass through an opening 17 in a shield 16 surrounding the filament 15 and into the container 13, in order to ionise the gas 2. The electron source 14 can thus be operated in a pulsed manner, i.e. an electron beam 14a is beamed into the ionisation area 11 only if this is expedient for the mass spectrometry analysis of the gas 2, as described in more detail below.
[0100] In the example shown, the shield 16 of the filament 15 is designed as a heat sink, i.e. it is made of a material with a high coefficient of thermal conduction, for example copper, brass, aluminium or stainless steel (in each case with a coating, if applicable), in order to draw heat away from the vicinity of the filament 15. The heat sink 16 or shield also enable the vicinity of the filament 15 to be separated from the ionisation area 11, i.e. it is connected to the ionisation area 11 only via the opening 17. Through the heat sink 16, it is made possible for the temperature-controllable ionisation space 13 or ionisation container to be kept at a desired temperature T or desired temperature interval even with the electron source 14 switched on. The temperature T or temperature range in the temperature-controllable ionisation space 13 can for example be less than approx. 100° C., but higher temperatures are also possible. For the temperature control, the ionisation device 14 typically has a heating and/or cooling device, not shown.
[0101] The heat sink or shield 16 is advantageous if the filament 15 is to be exchanged with the aid of an exchange device 18 indicated by a double arrow, ideally in an automated manner.
[0102] For the exchange of the filament 15, the exchange device 18 can have a transport device for transporting the filament 15 to a replacement position, at which the filament 15 can be exchanged in an automated manner or manually. In order not to break the vacuum or low pressure in the mass spectrometer 1 while the filament 15 is being exchanged, the exchange device 18 can have a lock. If necessary, a diaphragm can serve as a lock, which seals the opening 17 in the heat sink 16 so that the interior of the heat sink 16 is no longer connected to the ionisation area 11. Alternatively, if necessary the entire electron source 14 including the heat sink 16 can be exchanged, if this is a detachable component of the mass spectrometer 1.
[0103] As can likewise be seen in
[0104] For the passage of the ionised gas 2a, the electrodes 23a-c each have a central diaphragm aperture. The diameter of the respective openings in the electrodes 23a-c decreases in the direction towards the ion transfer area 20, in order to concentrate the ionised gas 2a on a diaphragm aperture 24 in a chamber wall, which is formed between the ion transfer chamber 22 and the ionisation chamber 12.
[0105] The ion transfer device 21 has an ion lens, not shown, in order to transfer the ionised gas 2a, as far as possible without contact, into an analysis area 25 of an analyser 26. The ion transfer area 20 is connected to the analysis area 25, or more precisely to a wall of an analysis chamber 27, via a further diaphragm aperture 28. The diaphragm aperture 24, the further diaphragm aperture 28 and the openings in the electrodes 23a-c, or more precisely their respective mid-points, lie on a line of sight 29 (i.e. in a straight line).
[0106] The mass spectrometer 1 comprises a pump device in the form of at least two, or three vacuum pumps 30a,b,c as shown in the example, which can be actuated independently of one another, by means of the controller 8. Alternatively, the pump device can be designed as a multi-stage split-flow pump. In this way, a pressure p.sub.I in the ionisation area 11 can be set independently of a pressure p.sub.A in the analysis area 25. This is advantageous, since particularly the pressure p.sub.I in the ionisation area 11 is to be set depending on the gas 2 that is to be analysed, and thus on the process that is to be monitored by means of the mass spectrometer 1. In the example shown, the ion transfer device 21 is likewise pumped differentially by a vacuum pump 30c. In this way, a static pressure p.sub.T forms in the ion transfer area 20, which lies between the pressure p.sub.A in the analysis area 25 and the pressure p.sub.I in the ionisation area 11. Thus the neutrals in the ion transfer area 20 are pumped out as efficiently as possible and the ionised gas 2a is transferred into the analysis area 25 with as little loss as possible.
[0107] It has proved to be advantageous if the pressure p.sub.A in the analysis area 25 and the pressure p.sub.I in the ionisation area 11 have a large difference in pressure. The pressure p.sub.I in the ionisation area 11 can for example—depending on the ionisation method chosen—be greater than the pressure p.sub.A in the analysis area 25 by a factor lying between 10.sup.3 and 10.sup.6.
[0108] The pressure p.sub.I in the ionisation area 11 can be smaller, by a factor of 10.sup.2, possibly 10.sup.3, than a pressure p.sub.U in the process area 4 in the process chamber 5. For example, the pressure p.sub.U in the process area 4 can be approx. 1000 mbar, the pressure p.sub.I in the ionisation area 11 can be approx. 1 mbar, the pressure p.sub.T in the ion transfer area 20 can be approx. 10.sup.−3 mbar and the pressure p.sub.A in the analysis area 25 can be approx. 10.sup.−6 mbar or below. In order to be able to maintain these pressure differences and in order to make the diaphragm apertures between the pressure stages, for example the diaphragm aperture 24 between the ionisation area 11 and the ion transfer chamber 22, or the additional diaphragm aperture 24 between the ion transfer chamber 22 and the analysis area 25, as large as possible and thus to be able to make it as transparent as possible for ions, the ion transfer device 21, or more precisely the ion transfer chamber 22, is in most cases pumped. In particular, field generators, e.g. in the form of multipoles, can be arranged in the ion transfer chamber 22, in order to transport the ions into the analysis area 25 with as little loss as possible, and to pump out neutral particles as efficiently as possible, so that they do not get into the analysis area 25.
[0109] The mass spectrometer 1 shown in
[0110]
[0111] In the case of the ionisation device 14 shown in
[0112] The reactant gas is transformed by the ionisation gas 37 through impact ionisation and/or charge exchange into reactant ions, e.g. into H.sub.3.sup.+. Via the exit diaphragm of the reaction space 40, these enter the ionisation space 13 within the ionisation area 11, where through chemical ionisation they produce the analyte ions, e.g. [M+H].sup.+, of the analyte M.
[0113] The analyser 26 that serves for detecting the ionised gas 2a or the components of the ionised gas 2a can be designed in various ways: for example, this can be a quadrupole analyser, a triple quadrupole analyser, a Time-of-Flight (TOF) analyser, e.g. an orthogonal acceleration TOF analyser, a scanning quadrupole ion trap analyser, a Fourier transform ion trap analyser, for example an FT-IT) (ion trap) analyser or another type of conventional analyser 26.
[0114]
[0115] The extraction device 19 is actuated synchronised with the controllable inlet system 6, i.e. it is likewise actuated during the duration Δt.sub.M1 of a respective first measurement time interval M1 (upper signal level in
[0116] As can be seen in
[0117] To form the resulting mass spectra MS1, MS2, in place of a summation one can also form a—possibly weighted—average from the measured values recorded in the respective measurement time intervals M1, M2.
[0118] For the mass spectrometry analysis of the gas 2, the resulting mass spectrum MS1 recorded in the signal channel K1 is compared with the resulting mass spectrum MS2 recorded in the background channel K2, or to put it more precisely, the resulting mass spectrum MS2 recorded in the background channel K2, which is attributable to background noise, is subtracted from the resulting mass spectrum MS1 recorded in the signal channel K1. The mass spectrum MS1 that is recorded in the signal channel K1 has a signal portion that corresponds to the mass-to-charge ratios von ionised gas components contained in the gas 2 that is to be analysed, as well as a noise portion that is not shown in
[0119] Analogously to
[0120] The extraction device 19 is actuated synchronised with the controllable inlet system 6, i.e. it is activated only during the duration Δt.sub.T1 of a respective first sub-interval T1 of a first measurement time interval M1 (upper signal level in
[0121] In the pulsed operation, the analyser 26 in each case records a mass spectrum during the duration Δt.sub.T1 of a respective first sub-interval T1 in which the ionised gas 2 is transferred into the analysis area 25, as well as during the duration Δt.sub.T2 of a second sub-interval T2 that follows on. From the mass spectra of the first measurement time interval M1 recorded in the respective sub-intervals T1, T2, a resulting mass spectrum MS1 is formed through summation or averaging, which is shown in
[0122] The first measurement time intervals M1 thus form a signal channel K1 and the second measurement time intervals M2 form a background channel K2 of the analyser 26.
[0123] As was described further above in connection with
[0124] Although elements have been shown or described as separate embodiments above, portions of each embodiment may be combined with all or part of other embodiments described above.
[0125] Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are described as example forms of implementing the claims.