MEMS HAVING A LARGE FLUIDICALLY EFFECTIVE SURFACE
20220002143 · 2022-01-06
Inventors
Cpc classification
B81B2201/0257
PERFORMING OPERATIONS; TRANSPORTING
B81B2201/032
PERFORMING OPERATIONS; TRANSPORTING
B81B3/0021
PERFORMING OPERATIONS; TRANSPORTING
B81B2203/051
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An MEMS includes a substrate having a cavity. The MEMS includes a movable layer arrangement arranged in the cavity including a first beam, a second beam and a third beam that is arranged between the first beam and the second beam and that is fixed at discrete areas electrically insulated from the same. The movable layer arrangement is configured to perform a movement along a direction of movement in a substrate plane in response to an electrical potential between a first beam and a third beam or in response to an electrical potential between the second beam and the third beam. The first, second and third beams are part of a first layer of the movable layer arrangement. The movable layer arrangement includes a second layer arranged adjacent to the first layer along a direction perpendicular to the substrate plane. The second layer is arranged movably along the direction of movement.
Claims
1. MEMS, comprising: a substrate comprising a cavity; a movable layer arrangement arranged in the cavity comprising a first beam, a second beam and a third beam that is arranged between the first beam and the second beam and that is fixed at discrete areas electrically insulated from the same; wherein the movable layer arrangement is configured to perform a movement along a direction of movement in a substrate plane in response to an electrical potential between the first beam and the third beam or in response to an electrical potential between the second beam and the third beam; wherein the first, second and third beam are part of a first layer of the movable layer arrangement and the movable layer arrangement comprises a second layer that is arranged adjacent to the first layer along a direction perpendicular to the substrate plane, wherein the second layer is arranged movably along the direction of movement; wherein, in relation to the first layer, the second layer provides additional area for interaction with the fluid.
2. MEMS according to claim 1, wherein the beams are electrostatic, piezoelectric, thermomechanical electrodes.
3. MEMS according to claim 1, wherein the second layer is structured into a fourth beam, a fifth beam and a sixth beam, wherein the fourth beam is arranged adjacent to the first beam; and the fifth beam adjacent to the second beam; and the sixth beam adjacent to the third beam along the direction perpendicular to the substrate plane.
4. MEMS according to claim 3, wherein the beams of adjacent layers are arranged offset to one another.
5. MEMS according to claim 3, wherein at least one of the first beam and the fourth beam, the second beam and the fifth beam, and the third beam and the sixth beam are mechanically connected to one another via an intermediate layer arranged between the first layer and the second layer.
6. MEMS according to claim 3, wherein the third beam and the sixth beam are mechanically connected to one another via an intermediate layer arranged between the first layer and the second layer; and the intermediate layer between the first beam and the fourth beam on the one hand and the second beam and the fifth beam on the other hand is removed in order to space the first beam apart from the fourth beam and to space the second beam apart from the fifth beam.
7. MEMS according to claim 3, wherein the first beam and the fourth beam on the one hand and the second beam and the fifth beam on the other hand are mechanically connected to one another via an intermediate layer arranged between the first layer and the second layer; and the intermediate layer between the third beam and the sixth beam is removed in order to provide a gap between the third beam and the sixth beam.
8. MEMS according to claim 3, wherein the first layer and the second layer are connected to one another in an area of the substrate via an intermediate layer; wherein the intermediate layer is removed in an area of the cavity between the first beam and the fourth beam, between the second beam and the fifth beam and between the third beam and the sixth beam.
9. MEMS according to claim 8, wherein the first, second and third beam form a first movable element of the movable layer structure and wherein the fourth, fifth and sixth beam form a second movable element of the movable layer structure, wherein the first movable element is arranged movably along the direction of movement with respect to the second movable element.
10. MEMS according to claim 9, wherein different electrical potentials can be applied between the first beam and the third beam on the one hand and between the fourth beam and the sixth beam on the other hand and/or wherein different electrical potentials can be applied between the second beam and the third beam on the one hand and between the fifth beam and the sixth beam on the other hand.
11. MEMS according to claim 1, wherein the first beam, the second beam and the third beam form a movable element and wherein the second layer forms a resistor structure for interaction with a fluid in the cavity, which is mechanically connected to the movable element and which is moved together and/or deformed together with the movable element.
12. MEMS according to claim 11, wherein the resistor structure is connected to the first layer by means of an intermediate layer.
13. MEMS according to claim 11, wherein the first layer further comprises a piggyback element fixed mechanically to the first or second beam on a side facing away from the third beam, wherein the resistor structure is arranged at least partly on the piggyback element.
14. MEMS according to claim 13, wherein the piggyback element is mechanically firmly connected to the first or second beam via a coupling element, wherein the coupling element is arranged in an area experiencing maximum deflection during a deformation of the movable element.
15. MEMS according to claim 11, wherein the resistor structure comprises several partial elements that are arranged perpendicular to the direction of movement and in parallel to the substrate plane along an axial extension direction of the movable layer arrangement.
16. MEMS according to claim 15, wherein the partial elements are at a distance to one another along the axial extension direction.
17. MEMS according to claim 16, wherein the distance is at most 100 μm, advantageously at most 100 μm, most advantageously at most 1 μm.
18. MEMS according to claim 15, wherein the partial elements are mechanically firmly connected either to the first beam or to the second beam or to the third beam.
19. MEMS according to claim 15, wherein the partial elements are arranged on at least two of the first beam, the second beam and the third beam.
20. MEMS according to claim 11, wherein a first distance between the resistor structure and the substrate along or opposite to the direction of movement is greater than a second distance between the first beam and the third beam.
21. MEMS according to claim 20, wherein the first distance is greater than the second distance by at least the factor range 1 to 20, advantageously 3 to 10, most advantageously 5 to 7.
22. MEMS according to claim 11, wherein the second layer comprises a layer thickness perpendicular to the substrate plane that is greater than the first layer by at least the factor range 1 to 20, advantageously 3 to 10, most advantageously 5 to 7.
23. MEMS according to claim 11, wherein an aspect ratio of the first layer with respect to a layer thickness of the first layer and a distance between the first beam and the third beam is less than 40.
24. MEMS according to claim 11, wherein the resistor structure is a first resistor structure arranged on a first side of the first layer, further comprising a second resistor structure arranged on a second side of the first layer arranged opposite to the first side.
25. MEMS according to claim 11, wherein the resistor structure provides a fluidic resistor for a fluid arranged in the cavity.
26. MEMS according to claim 11, wherein the movable layer arrangement comprises a third layer structured into a fourth beam, a fifth beam and a sixth beam; wherein the first, second and third beam form a first movable element and wherein the fourth, fifth and sixth beam form a second movable element of the movable layer arrangement.
27. MEMS according to claim 26, wherein the first movable element is mechanically connected or not connected to the second movable element.
28. MEMS according to claim 26, wherein the resistor structure is a first resistor structure and comprises a second resistor structure connected to the second movable element.
29. MEMS according to claim 28, wherein the first movable element and the second movable element are arranged adjacent to one another and along a direction perpendicular to the substrate plane between the first resistor structure and the second resistor structure.
30. MEMS according to claim 28, wherein the first resistor structure and the second resistor structure are arranged adjacent to one another and along a direction perpendicular to the substrate plane between the first movable element and the second movable element.
31. MEMS according to claim 30, wherein the first resistor structure and the second resistor structure are movable with respect to one another.
32. MEMS according to claim 1, wherein the movable layer structure comprises a bending beam structure clamped on one side at the substrate.
33. MEMS according to claim 1, wherein a layer thickness of the first layer and the second layer perpendicular to the substrate plane is at least 50 μm.
34. MEMS according to claim 1, wherein an axial extension along the movable layer arrangement of a direction parallel to the substrate plane and perpendicular to the direction of movement comprises a dimension of at least a factor of 0.5 compared to a dimension of the movable layer arrangement along a thickness direction.
35. MEMS according to claim 1, wherein the cavity is fluidically connected to an external environment of the substrate via at least one opening, wherein the at least one opening is arranged in a plane of the movable layer arrangement.
36. MEMS according to claim 1 configured as MEMS pump or as MEMS loudspeaker, as MEMS microphone or as MEMS THz waveguide.
37. MEMS according to claim 1 comprising a control configured to control the movable layer structure.
38. MEMS according to claim 37, wherein the first, second and third beam form a first movable element and the MEMS comprises a plurality of movable elements, wherein the control is configured to individually control the plurality of movable elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Embodiments of the present invention will be detailed subsequently referring to the appended drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0087] Before embodiments of the present invention will be discussed below in more detail based on the drawings, it should be noted that identical, functionally equal or equal elements, objects and/or structures in the different figures are provided with the same reference numbers such that the description of these elements illustrated in different embodiments is inter-exchangeable or inter-applicable.
[0088] In the following, reference is made to MEMS converters (MEMS=micro-electromechanical system). An MEMS converter can comprise one or several electroactive components that effect a change in a mechanical component, i.e. a conversion, based on an applied electrical quantity (current, voltage, charge or the same). This change can relate, for example, to a deformation, heating or tension of the mechanical component. Alternatively or additionally, a mechanical impact on the component, such as deformation, heating or tension can result in an electrical signal or electrical information (voltage, current, charge or the same) that can be detected at electrical terminals of the component. Some materials or components have a reciprocity, this means the effects are inter-exchangeable. For example, piezo materials can comprise the inverse piezoelectric effect (deformation based on an applied electrical signal) and the piezoelectric effect (providing an electrical charge based on a deformation).
[0089] Some of the embodiments described below relate to the fact that an electrode arrangement forms a movable element. Here, the movement of the movable element can be obtained from a deformation of the electrode arrangement. With reference to the sensory functionality by a possible reciprocity, an actuator configuration can be configured such that the electrode arrangement deforms macroscopically along a lateral direction of movement, i.e. an element or area can be movable along the lateral direction of movement. The element or area can, for example be a beam end or a center area of a beam structure. Viewed microscopically, when deforming the deformable element along the lateral direction of movement, a deformation of the deformable element can occur perpendicular to the lateral direction of movement. Subsequently described embodiments relate to the macroscopic approach.
[0090] Some of the embodiments described below relate to electrodes that are connected to one another via mechanical fixings and are configured to perform a movement based on an electrical potential. However, embodiments are not limited to that, but can comprise any type of beam structures, i.e. beams that are configure to provide, in response to an actuation, a force converted into movement via a mechanical fixing (actuator) and/or to detect a deformation (sensor) such as by using piezoelectric materials or other actuated materials. The beams can, for example, be electrostatic, piezoelectric and/or thermomechanical electrodes that provide deformation based on an applied potential.
[0091]
[0092] The layer stack 14 can include several layers. For example, the layer stack 14 can comprise a first substrate layer 18.sub.1, where an active layer or a device layer 24.sub.1 is arranged by means of an intermediate layer 22.sub.1, such as by bonding, wherein the layer sequence 18.sub.1, 22.sub.1 and 24.sub.1 can correspond, for example to the layer stack illustrated in
[0093] Here, the illustrated layer stack is merely exemplarily. The substrate layers 18.sub.1 and 18.sub.2 can, for example, correspond to the layers 1002 and 1032. Here, the intermediate layers 22.sub.1, 22.sub.2, and/or 22.sub.3 can be formed as intermediate layer 1006.
[0094] The layer stack 14 may include different and/or additional layers and/or may not include one or several of the illustrated layers. Therefore, it may be possible to not arrange the substrate layer 18.sub.1 or 18.sub.2 or to generate, via a different substrate, for example a printed circuit board or the same, where the further layers are arranged. Despite the lack of the layer 18.sub.1 and/or 18.sub.2 the cavity 16 can still be obtained in the substrate 12.
[0095] Exemplarily, the MEMS 10 is configured such that two active layers 24.sub.1 and 24.sub.2 are connected to one another via the intermediate layer 22.sub.2. The active layers 24.sub.1 and/or 24.sub.2 can, for example, comprise electrically conductive materials, for example doped semiconductor materials and/or metal materials. The layered arrangement of electrically conductive layers enables a simple configuration since the cavity 16 can be obtained by selectively removing out of the layer 24.sub.1 and 24.sub.2, as well as the intermediate layer 22.sub.2, and electrode structures 26a to e can remain by a suitable adjustment of the processes. Alternatively, it is also possible to arrange the electrode structures 26a to 26f completely or partly in the cavity 16 by other measures or processes, such as by generating and/or positioning in the cavity 16. In that case, the electrode structures 26a to 26f can be formed differently compared to the parts of the layer 24.sub.1 and 24.sub.2 remaining in the substrate 12, i.e. the same can comprise different materials.
[0096] The substrate layers 18.sub.1 and 18.sub.2 can comprise openings 28.sub.1 or 28.sub.2, which can each provide fluidic inlets and/or fluidic outlets as described for the openings 1026 and 1034.
[0097] Therefore, the MEMS 10 can comprise the MEMS 2000 through at least one additional layer, which is formed as active layer according to an illustrated embodiment and, for example, forms the layer 24.sub.2.
[0098] The electrodes 26a, 26b and 26c can be fixed to one another at discrete areas in an electrically insulated manner, such as described for the MEMS 1000 in
[0099] The electrodes 26d to 26f can be remaining parts of the layer 24.sub.2 and are arranged perpendicular to the substrate plane x/y adjacent to the layer 24.sub.1. The electrodes 26a to 26c form at least partly a first layer of a layer arrangement 36, wherein the electrodes 26d to 26f at least partly form a second layer of the layer arrangement 36.
[0100] Compared to the dimension 1016, a dimension 38 of the movable layer arrangement 36 along the z direction can be enlarged, although gaps 42.sub.1 between electrodes 26a and 26c or 26d and 26f and gaps 42.sub.2 between electrodes 26b and 26c or 26e and 26f have the same or comparable dimension as in the MEMS 2000 since the same processes can be used. An aspect ratio between gap dimension 42.sub.1 and 42.sub.2 and the dimension of the electrodes 26a to 26c or 26d to 26f along the z direction can, for example, be the same or similar as described for the MEMS 2000 and can have, for example, a value of less than 40, in particular approximately 30. However, the actual effective aspect ratio can be higher, since the dimension 38 is increased, e.g. doubled, along the z direction by arranging the layers or electrodes 26a to 26f side by side without enlarging the gaps 42.sub.1 and 42.sub.2.
[0101] Here, a partial dimension or partial height 44.sub.1 and 44.sub.2 in parallel to the z direction of the MEMS 10 of the respective half layer stack 14 combined via the intermediate layer 22.sub.2 can correspond approximately to a respective dimension of the MEMS 1000 along the z direction.
[0102] Here, a movement of the electrodes 26d to 26f can be obtained in different ways. By mechanically combining the electrode 26a and the electrode 26d, for example, the electrode 26b and the electrode 26e and/or the electrode 26c and the electrode 26f in pairs, a respective movement of the mechanically firmly connected other electrode can be obtained directly from the movement of the electrodes 26a, 26b or 26c of the movable element 32. Thereby, mechanical fixings 46.sub.1 and 46.sub.2, which can, for example, correspond to the elements 1022 of the MEMS 1000, can be omitted in the layer of the electrodes 26d to 26f. Alternatively or additionally, it is also possible to provide respective mechanical fixings 46 also in the plane of the layer 24.sub.2 in order to mechanically fix the electrodes 26d to 26f at discrete locations or areas. Thereby, a further movable element can be obtained, which can be mechanically firmly connected to the movable element 32 via the intermediate layer 42.sub.2, wherein a respective connection can also be fully or partly omitted.
[0103] In other words, the ratio between L-NED height and L-NED gap can be doubled, for example by bonding two device wafers 24.sub.1 and 24.sub.2 instead of bonding a device wafer (layer 22) with a lid wafer (layer 18.sub.1), as illustrated in
[0107] If, for example, with renewed reference to a known MEMS according to
[0108] Here, it should be noted that terms like lid or bottom are merely used for better distinction between individual elements of MEMS described herein and are not limiting neither with regard to a specific design nor with regard to an orientation of the layers in space. Further, it should be noted that the exemplarily discussed doubling of the dimension along the z direction is one of the possible configurations. The layers 24.sub.1 and 24.sub.2 can have the same or differing dimensions which relates both to the area in the substrate 12 as well as to the area in the cavity 16.
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[0110] Like in the MEMS 10, the active layer 24.sub.2 is structured into electrodes 26d, 26e and 26f that are arranged along the z direction perpendicular to the substrate plane adjacent to the electrodes 26a, 26b or 26c, at least in the illustrated hollow state, however, the electrodes 26d and 26f can be mechanically firmly connected to one another at a discrete location via mechanical fixings 46.sub.3 and the electrodes 26e and 26f via mechanical fixings 464, such that, with regard to the missing or removed intermediate layer 22.sub.2, the layer arrangement 2 can comprise movable elements 32.sub.1 and 32.sub.2, which results in the same or comparable effective dimension 38 along the z direction, but enables a different control of the movable elements.
[0111] According to an embodiment, differing electrical potentials can be applied between the electrode 26a and 26c on the one hand and between the electrodes 26d and 26f on the other hand. Alternatively or additionally, different electrical potentials can be applied between the electrodes 26b and 26c on the one hand and between the electrodes 26e and 26f on the other hand, which can result in differing movements of the movable elements 32.sub.1 and 32.sub.2. This means that the respective electrodes are galvanically separated and/or are only contacted in an optional control means, such as an application-specific integrated circuit (ASIC).
[0112] In other words, the L-NED beams of the upper device wafer are not directly connected to the L-NED beam of the bottom device wafer. The two L-NED beams can be separately controlled.
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[0115] In other words, the L-NED beams of the top device wafer may only be partly directly connected to the L-NED beams of the bottom device wafer, according to
[0116] Embodiments provide any configurations where at least one pair of electrodes of the electrodes 26a and 26d, the electrodes 26b and 26e and the electrodes 26c and 26f are mechanically firmly connected to one another via an intermediate layer 22.sub.2 arranged between the layers. Optionally, this layer can also be completely removed as described based on
[0117] The above-described MEMS 10, 20, 30.sub.1 and 30.sub.2 include two actively formed layers that are arranged on or stacked on top of one another in order to increase the aspect ratio between dimension 38 and gap 42. Although these MEMS are described by using two active layers that are connected to one another by means of an intermediate layer, such as silicon oxide or silicon nitride or polymer or the same, embodiments are not limited thereto but also enable the arrangement of additional further layers in any number, such as three or more, four or more, five or more, or higher.
[0118] In the following, reference is made to further embodiments of the present invention where the aspect ratio is increased by other, possibly passive, layers.
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[0120] The dimension 52 can, for example, be between 1 μm and 1 mm, advantageously between 50 μm and 400 μm, and most advantageously between 70 μm and 150 μm. With reference to
[0121] Here, a height or dimension 56 of the resistor structure 48 can be very large, in particular when considering a selective arrangement of the resistor structure 48 along an x direction at a location of the y axis. In that way, an aspect ratio used for this, which is described by gaps or voids 58.sub.1 between the substrate layer 18 and the resistor structure 48 and/or 48.sub.2 between the substrate layer 18 and the resistor structure 48 with respect to the height 56 of the resistor structure 48 can also have a value of approximately the limiting ratio of less than 40, for example less than 35 or less than 30 or less, i.e. the dimension 52 can be greater than the gaps 42.sub.1 and/or 42.sub.2 by this factor. Considering the gaps 58.sub.1 to 58.sub.2 that are much greater than the gaps 42.sub.1 and/or 42.sub.2 between the electrodes 26a to 26c, this aspect ratio can result in dimensions 56 along the z direction that are also much greater when compared to the dimension 52. The dimension 56, which can also be referred to as layer thickness of the layer 18 in the area of the cavity and, hence, the resistor structure can be greater than the dimension 52 of the layer 24 in the area of the electrodes 26a to 26c by a factor of at least 2, at least 3, at least 4 or more.
[0122] In other words,
[0123] While in
[0124] The illustrations according to
[0125] The resistor structure 48 or partial elements thereof are mechanically firmly connected to the movable element 32, such that the resistor structure 48 is moved together with the movable element 32.
[0126] In other words,
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[0128] The coupling element 64 and/or the local widening can be arranged in area along the y direction which is at most slightly deformed when the active element or the movable element 32 is deformed, which can be an area of maximum deflection of the movable element. This means the coupling element 64 is not arranged where a large degree of material strain of the movable element takes place. Movement amplitudes or strain amplitudes between the area of at most slight deformation and the area of active deformation can provide, for example, a ratio of 2:1, 3:1 or 4:1.
[0129] Similar to the MEMS 40, a distance between the resistor structure 48 and the substrate, the layer 18, can be greater than the distance between the electrodes described by the gaps 42.sub.1 and 42.sub.2. The distance can be greater than the second distance by a factor of at least three, advantageously by a factor of at least four or at least 16.
[0130] The resistor structure 48 can provide a fluidic resistor for a fluid arranged in the cavity 16. Although the MEMS 40 and the MEMS 40′ are illustrated such that the resistor structure 48 is arranged merely on one side of the electrode structures 26a to 26c along the negative z direction, these embodiments also relate to arranging the resistor structure along the positive z direction. Further embodiments relate to a combination of both implementations, such that a further resistor structure is arranged, which is arranged on both sides along positive and negative z directions of the layer 24 and electrodes 26a to 26c, respectively.
[0131] For controlling a direction of movement of the fluid out of the cavity 16, for example, the additional lid layers 18.sub.1 and/or 18.sub.2 illustrated, for example in
[0132] It should be noted that the mechanical fixings 46 are not illustrated in
[0133] In other words,
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[0136] In other words, the rear structure is mounted on a movable, but not deformed part of the coupling element 64, which is moved at the movable element, the NED, which is deformed. Thereby, an increase in stiffness in lateral deflection direction for the deformed structure may not be actorically effective, i.e. can be prevented and, hence, no reduction of deflection can occur. However, the advantage of the reduced vertical pull-in effect or risk is maintained. Here, the increase in stiffness by the resistor structures becomes effective. The connection of NED and rear structure is made via a coupling element. Here, the number of resistor structures in the MEMS 40″ is any number ≥1. A lateral dimension 71 of the comb structure along the direction of movement 38 can be greater than 150 μm, greater than 300 μm or greater than 600 μm, for example 725 μm.
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[0139] As described in the context of
[0140] An axial extension of the electrodes 26a, 26b and 26c and hence the movable layer arrangement parallel to the substrate plane and perpendicular to the direction of movement 34, for example along y can be at least a factor of 0.5, advantageously at least 0.6, and most advantageously at least 0.7 compared to a dimension of the movable layer structure along a thickness direction z. The dimension along y can, alternatively or additionally, have a value in a range of at least 10 μm and at most 5000 μm, advantageously at least 100 μm and at most 2000 μm and most advantageously at least 400 μm and at most 1500 μm.
[0141] Although the MEMS 50 is illustrated such that the movable element is clamped on two sides, clamping on one side is also possible.
[0142] In other words, the usage of a resistor structure is an additional or alternative option for increasing the efficiency of NED devices. In the illustrated case of the L-NED beam, the common aspect ratio of less than 30 or approximately 30 can be used, such that an NED gap 42 that is as small as possible is obtained. The embodiments are directed to additionally structure a passive rear structure or resistor structure on the front and/or rear of the L-NED beam. The rear structure is partly or completely connected to the L-NED beam. When the L-NED beam is moved, the rear structure is moved as well, thereby, much more liquid or air as fluid is moved than by the L-NED beam alone. Since the rear structure is directly connected to the L-NED electrodes, the rear structure takes exactly the same shape as the beam itself during the deflection of the L-NED beam. This means the deflection or curvature of the rear structure can be exactly the same as the one of an L-NED beam.
[0143] The rear structure can basically be made as high as desired, i.e. the dimension 56 can have any size. The same can, for example, be as large as the thickness of the handle wafer, this means, for example, at least 300 μm, at least 500 μm or at least 600 μm or more since this structure is no longer subject to the L-NED limitations, i.e. narrow gaps and aspect ratios <30. The rear structure can be structured from the rear of the BSOI wafer in a simple manner by broader gaps (trenches). The trenches on the rear are still subject to the production-specific limitations (for example a Bosch limitation having an aspect ratio of <30), however, since the trenches can be made broader, in particular when using only one resistor structure along the trench direction, the same can also be etched much deeper which results in the large dimension 56. Obviously, the rear structure can also be produced below the external L-NED electrodes 26a or 26b or even as separate structure in parallel to the L-NED beams as illustrated in
[0144] In other words,
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[0146] Independent thereof, the MEMS 60 comprises means for reducing a stiffness of the resistor structure 48. For this, the resistor structure can include any number of at least two, at least three, at least five or at least 10 or more partial elements 48a to 48j that are arranged on one or several electrodes 26a, 26b and/or 26c. In that way, for example the partial elements 48a to 48j are arranged on the central electrode 26c along an axial course along the y direction of the same. Based on the structuring of the resistor element 48, the partial elements 48a to 48j are spaced apart from one another by distances 72a to 72i which provides the reduction in stiffness, i.e. keeps the amount for an increase in stiffness by the resistor structure low or minimizes the same. The distances 72a to 72j can be equal or different and can be, for example, at most 100 μm, at most 50 μm or at most 5 μm to prevent fluidic losses or to at least keep them low when the partial elements 48a to 48j arranged perpendicular to the direction of movement 34 along the axial extension direction y move along the direction of movement 34.
[0147] According to alternative embodiments, the partial elements 48a to 48j of the resistor structure 48 can all be mechanically firmly connected either to the electrode 26a or to the electrode 26b or to the electrode 26c.
[0148]
[0149] Unlike in
[0150] The fluidic resistance is obtained along the direction of movement 34, although the partial element 48a is arranged on the electrode 26a and the partial element 48b on the electrode 26b. Reduction in stiffness is obtained by the division or segmentation. However, at the same time, the overlap 76 between the projections enables low fluidic losses. The fact that this is an optional feature becomes clear when considering the projections 48′b and 48′c which comprise, instead of the overlap 76, a distance 78 which is adjusted in correspondence with distances 72a to 72h to keep fluidic losses low.
[0151] In other words, it is additionally possible to divide the rear structure along its longitudinal axis to significantly reduce the contribution to the increase in stiffness in the direction of movement and hence the prevention of lateral deflection. Here, the divisions are illustrated by interruptions whose fluidic efficiency (prevention of a significant acoustic short-circuit, possibly attenuation adjustment) can be specifically adjusted by a respective geometrical choice (small gaps, i.e. distances 72). Essentially, it is advantageous to select the gaps small enough. Due to the limitation of the aspect ratio and, hence, given minimum interruption width as well as respective fluidic losses, it can be advantageous to alternately attach the rear structure to the electrodes as illustrated in
[0152] In other words,
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[0154] In other words, in a micro loudspeaker and/or a micro-pump, the rear structure provides a further important design advantage. As described above, known micro loudspeakers, such as according to the MEMS 2000, suffer from the so-called vertical pull-in effect. This means that the drive voltage may not be so high that the L-NED beam is pulled towards the top or bottom and comes in contact with the lid layers, i.e. the vertical pull-in effect occurs. The stiffer the L-NED structure in the vertical direction along z, the higher the drive voltage can be without the vertical pull-in taking place. The vertical pull-in is particularly critical for L-NED beams clamped on one side. In a normal case, the L-NED beams clamped on one side can deflect to a greater extent, at least at the free end than the beams clamped on two sides in the center. However, this advantage is possibly partially lost when the drive voltage is selected to be smaller due to the vertical pull-in effects than in the comparable L-NED beams clamped on two sides.
[0155] Possibly, the vertical stiffness of the L-NED structure is mainly defined by the thickness/height, by the length and the clamping of the L-NED beams. The thicker and shorter the beam and/or the higher the stiffness of the clamping, the more insensitive is the beam to the vertical pull-in. However, as discussed, the thickness of the L-NED beam cannot be selected to have any size since the limitations of the production processes apply accordingly, such as the limitation of the Bosch process. The length of the beam can also not be selected to be too short and the stiffness of the clamping not too low since this limits the lateral deflection. This means long beams having clamping of low stiffness are desirable for the micro loudspeaker and the micro-pump with regard to the design in order to obtain high deflection. However, this limits the drive voltage due to the vertical pull-in. Therefore, the advantage that has been obtained with respect to the deflection by selecting long beams and low stiffness might partly be lost again by reducing the drive voltage due to vertical pull-in effects.
[0156] The discussed rear structure/resistor structure offers a solution for the above-described dilemma. Since the height of the rear structure can be selected in any size, for example eight times greater than the L-NED beams, the stiffness of the overall structure is significantly increased by the rear structure in vertical direction and dominates with regard to the overall stiffness. Thereby, additional clearance is obtained for designing the length and/or clamping of the L-NED beam. For example, for obtaining more lateral deflection, the beam can be designed to be longer and the clamping can be designed to be softer. The resulting disadvantage concerning the vertical pull-in effect is then compensated by the height of the rear structure. This advantage applies both to L-NED beams clamped on one side as well as to L-NED beams clamped on two sides.
[0157]
[0158]
[0159] The MEMS 80.sub.1 can be configured such that the movable elements are arranged adjacent to one another with respect to the electrode arrangements 26a to 26c and 26d to 26f along the direction z perpendicular to the substrate plane between the first resistor structure 48.sub.1 and 48.sub.2.
[0160]
[0161] In other words, the idea of stacking electrodes and the rear structure can be combined to obtain even higher sound pressure levels. Exemplary combinations are illustrated in
[0162] When the rear structures 48.sub.1 and 48.sub.2 as well as the lids 78.sub.1 and 78.sub.2 are connected to ground, an occurrence of electrical forces between the rear structure and the lid wafers can be prevented, i.e. the vertical pull-in can practically no longer occur.
[0163] Although
[0164]
[0165] The layers 24.sub.1 and 24.sub.2 as well as the movable elements 32.sub.1 and 32.sub.2 structured from these layers are connected to one another, e.g. via intermediate layers 22.sub.1 and 22.sub.2. Embodiments include that the distances 91.sub.1, 91.sub.2 and 91.sub.3 do not have to assume the same values but can do so.
[0166]
[0167] Embodiments of the present invention also make it possible to design the entry openings and/or exit openings laterally in the plane of the rear structure, such that the lid and floor plane are available for electrical signal distribution. Thereby, increased packing density can be obtained.
[0168] Embodiments enable high enlargement of the transversal or cross-area of an L-NED based actuator, e.g., 16 times. For an inventive micro loudspeaker, this can generate a sound level of up to 24 dB more, which is a significant amount. Above that, the effect is also advantageous for inventive micro-pumps. The vertical pull-in voltage is heavily increased since the height of the overall structure is increased by the rear structure. A higher pull-in voltage provides several design freedoms, for example making the L-NED length longer and making the clamping (on one or two sides) softer to obtain a greater NED deflection. Apart from pumps, loudspeakers and microphones, other applications relate also to MEMS waveguides for high frequencies, in particular in the THz range.
[0169] Although some aspects have been described in the context of an apparatus, it is obvious that these aspects also represent a description of the corresponding method, such that a block or device of an apparatus also corresponds to a respective method step or a feature of a method step. Analogously, aspects described in the context of a method step also represent a description of a corresponding block or detail or feature of a corresponding apparatus.
[0170] While this invention has been described in terms of several advantageous embodiments, there are alterations, permutations, and equivalents, which fall within the scope of this invention. It should also be noted that there are many alternative ways of implementing the methods and compositions of the present invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the present invention.