FILLING PACKAGING MACHINE, CONTENT FILLING CONTAINER, AND MANUFACTURING METHOD THEREFOR
20220002017 · 2022-01-06
Assignee
Inventors
- Yasuhiro Morikawa (Itano-gun, JP)
- Seiji Sato (Itano-gun, JP)
- Hiroshi Sora (Itano-gun, JP)
- Kazuhiko Sase (Tokyo, JP)
- Shigekazu MIYAGAWA (Tokyo, JP)
Cpc classification
B29C66/322
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1122
PERFORMING OPERATIONS; TRANSPORTING
B29C66/81427
PERFORMING OPERATIONS; TRANSPORTING
B29C66/4722
PERFORMING OPERATIONS; TRANSPORTING
B29C66/4312
PERFORMING OPERATIONS; TRANSPORTING
B29C65/4815
PERFORMING OPERATIONS; TRANSPORTING
B29C65/5042
PERFORMING OPERATIONS; TRANSPORTING
B29C66/81425
PERFORMING OPERATIONS; TRANSPORTING
B29C66/83413
PERFORMING OPERATIONS; TRANSPORTING
B65B51/04
PERFORMING OPERATIONS; TRANSPORTING
B29C66/81431
PERFORMING OPERATIONS; TRANSPORTING
B29C66/4322
PERFORMING OPERATIONS; TRANSPORTING
B65B9/20
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7451
PERFORMING OPERATIONS; TRANSPORTING
B29C66/346
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73921
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B51/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided a filling packaging machine which does not cause poor sealing between a sealing tape and the inner surface of a tubular packaging material in a laterally sealed portion as formed by ultrasonic sealing. A filling packaging machine includes a tape attachment device, a vertical sealing device and a lateral sealing device. The tape attachment device attaches a predetermined-width portion of a sealing tape to one end of one surface of a web-like packaging material in such a manner that a first edge of both edges of the sealing tape, which is to be located on an overlapping portion side of a tubular packaging material when viewed from an inner step of an overlapping portion, will be disposed at a position displaced from an outer step of the overlapping portion when viewed in the thickness direction of the tubular packaging material.
Claims
1. A filling packaging machine comprising: a tape attachment device for attaching a sealing tape to one end of one surface of a web-like packaging material such that the sealing tape partly protrudes outside the packaging material in the width direction; a vertical sealing device for vertically sealing both ends of the web-like packaging material such that they overlap with each other by a predetermined width to form a tubular packaging material and to attach a protruding portion of the sealing tape to an inner surface of the tubular packaging material so that it can cover an inner step of the overlapping portion; and a lateral sealing device for laterally sealing the tubular packaging material, filled with contents, at an interval corresponding to the length of one container, the lateral sealing device including an ultrasonic horn and an anvil which are openably/closably provided on opposite sides of the tubular packaging material, and have sealing surfaces facing each other and extending in a direction perpendicular to the length direction of the tubular packaging material, and having an absorption portion, formed in the sealing surface of one of the ultrasonic horn and the anvil, for absorbing steps formed between the overlapping portion and the other portion, wherein the tape attachment device attaches a predetermined-width portion of the sealing tape to the one end of the one surface of the web-like packaging material in such a manner that a first edge of both edges of the sealing tape, which is to be located on an overlapping portion side of the sealing tape when viewed from the inner step of the overlapping portion, will be disposed at a position displaced from an outer step of the overlapping portion when viewed in the thickness direction of the tubular packaging material.
2. The filling packaging machine according to claim 1, wherein the tape attachment device attaches a predetermined-width portion of the sealing tape to the one end of the one surface of the web-like packaging material in such a manner that the first edge of the sealing tape will be disposed at a position which is displaced by not less than 0.5 mm from the outer step of the overlapping portion in a direction away from the inner step of the overlapping portion.
3. The filling packaging machine according to claim 1, wherein the tape attachment device attaches a predetermined-width portion of the sealing tape to the one end of the one surface of the web-like packaging material in such a manner that the first edge of the sealing tape will be disposed at a position which is displaced by 0.5 to 3 mm from the outer step of the overlapping portion in a direction toward the inner step of the overlapping portion.
4. The filling packaging machine according to claim 1, wherein the sealing tape has a width which is 1 to 10 times the width of the overlapping portion.
5. The filling packaging machine according to claim 1, wherein pressing protrusions, one is for pressing the first edge of the sealing tape and a portion of the tubular packaging material which overlaps the first edge, and the other for pressing a second edge of the sealing tape opposite from the first edge and a portion of the tubular packaging material which overlaps the second edge, are formed at the corresponding positions on the sealing surface of one of the ultrasonic horn and the anvil.
6. The filling packaging machine according to claim 5, wherein each pressing protrusion has a ridge-like shape extending in the length direction of the sealing surface and having a length of 1 to 5 mm, a thickness of 0.1 to 0.6 mm, and a protruding height of 0.1 to 0.5 mm.
7. A manufacturing method for a content filling container, comprising: a tape attachment step for attaching a sealing tape to one end of one surface of a web-like packaging material such that the sealing tape partly protrudes outside the packaging material in the width direction; a vertical sealing step for vertically sealing both ends of the web-like packaging material such that they overlap with each other by a predetermined width to form a tubular packaging material and to attach a protruding portion of the sealing tape to an inner surface of the tubular packaging material so that it can cover an inner step of the overlapping portion; and a lateral sealing step for laterally sealing the tubular packaging material, filled with contents, at an interval corresponding to the length of one container by using a lateral sealing device including an ultrasonic horn and an anvil which are openably/closably provided on opposite sides of the tubular packaging material, and have sealing surfaces facing each other and extending in a direction perpendicular to the length direction of the tubular packaging material, and having an absorption portion, formed in the sealing surface of one of the ultrasonic horn and the anvil, for absorbing steps formed between the overlapping portion and the other portion, wherein in the tape attachment step, a predetermined-width portion of the sealing tape is attached to the one end of the one surface of the web-like packaging material in such a manner that the a first edge of both edges of the sealing tape, which is to be located on an overlapping portion side of the sealing tape when viewed from the inner step of the overlapping portion, will be disposed at a position displaced from an outer step of the overlapping portion when viewed in the thickness direction of the tubular packaging material.
8. The manufacturing method for a content filling container according to claim 7, wherein in the tape attachment step, a predetermined-width portion of the sealing tape is attached to the one end of the one surface of the web-like packaging material in such a manner that the first edge of the sealing tape will be disposed at a position which is displaced by not less than 0.5 mm from the outer step of the overlapping portion in a direction away from the inner step of the overlapping portion.
9. The manufacturing method for a content filling container according to claim 7, wherein in the tape attachment step, a predetermined-width portion of the sealing tape is attached to the one end of the one surface of the web-like packaging material in such a manner that the first edge of the sealing tape will be disposed at a position which is displaced by 0.5 to 3 mm from the outer step of the overlapping portion in a direction toward the inner step of the overlapping portion.
10. The manufacturing method for a content filling container according to claim 7, wherein the sealing tape has a width which is 1 to 10 times the width of the overlapping portion.
11. The manufacturing method for a content filling container according to claim 7, wherein in the lateral sealing step, the first edge of the sealing tape and a portion of the tubular packaging material which overlaps the first edge, and a second edge of the sealing tape opposite from the first edge and a portion of the tubular packaging material which overlaps the second edge, are pressed by pressing protrusions formed at the corresponding positions on the sealing surface of one of the ultrasonic horn and the anvil.
12. The manufacturing method for a content filling container according to claim 11, wherein each pressing protrusion has a ridge-like shape extending in the length direction of the sealing surface and having a length of 1 to 5 mm, a thickness of 0.1 to 0.6 mm, and a protruding height of 0.1 to 0.5 mm.
13. A content filling container manufactured by using the filling packaging machine according to claim 1.
14. A content filling container manufactured by the method according to claim 7.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DESCRIPTION OF EMBODIMENTS
[0046] Embodiments of the present invention will now be described with reference to the drawings.
First Embodiment
[0047]
[0048] As shown in
[0049] The ultrasonic horn (17A) has, in the inner surface facing the tubular packaging material (T), two upper and lower zonal sealing surfaces (171) extending parallel to each other in the length direction. A cutter escape groove (178) is formed between the two sealing surfaces (171).
[0050] The ultrasonic horn (17A) is housed in a stopper (170A), which is comprised of a hollow bar having an opening in the inner surface facing the tubular packaging material (T), such that the sealing surfaces (171) protrude slightly from the opening. Though not shown diagrammatically in detail, the ultrasonic horn (17A) is configured to be vibrated with a predetermined amplitude by a vibrational energy that has been generated by an ultrasonic oscillator, amplified or reduced by a converter, and transmitted to the ultrasonic horn (17A).
[0051] As shown in
[0052] An absorption portion (173) for absorbing steps (T11), (T12) formed between the overlapping portion (T1) and the other portion (T2) of the tubular packaging material (T) is formed in the center of each sealing surface (172) in the length direction. The absorption portion (173) is comprised of a recessed groove (173) having an isosceles trapezoidal cross-sectional shape and extending in a direction perpendicular to the length direction of the sealing surfaces (172). Upon lateral sealing, the inner step (T11) and the outer step (T12) (i.e. the end surfaces of the packaging material which form the steps) of the overlapping portion (T1) of the tubular packaging material (T) are to be positioned on inclined surfaces (173a) of the recessed groove (173). The recessed groove (173) of each sealing surface (172) is vertically divided by the horizontal groove (176) having a V-shaped cross-sectional shape. Recesses (177), which are slightly deeper than each recessed groove (173), are formed on both vertical sides of each recessed groove (173). The shape of the absorption portion is not limited to that of the illustrated shape. For example, the absorption portion may be comprised of a recessed groove having a concave cross-sectional shape or a raised/recessed portion having a corrugated cross-sectional shape. The absorption portion may be formed in each sealing surface of the ultrasonic horn.
[0053]
[0054] For the overlapping portion (T1), an appropriate width is set according to the size of a container to be manufactured. The sealing tape (S) generally has a width which is approximately equal to “the width of the overlapping portion (T1)×2”. In an example, the width of the overlapping portion (T1) is 3.8 mm, and the width of the sealing tape (S) is 7.5 mm. In conventional practice, the width of the SA-side portion (S1) of the sealing tape (S), which has been first attached to one surface of a web-like packaging material (W) in a tape attachment process and is located beside the overlapping portion (T1), is set to be approximately equal to the width of the LS-side portion (S2) of the sealing tape (S), which has been attached to the inner surface of the tubular packaging material (T) in a vertical sealing step and is located on the opposite side of the inner step (T11) of the overlapping portion (T1) from the overlapping portion (T1). Specifically, when the overall width of the sealing tape (S) is 7.5 mm, the width of the SA-side portion (S1) of the sealing tape (S) and the width of the LS-side portion (S2) are each about 3.45 mm, which is one-half of a value obtained by subtracting the width of a portion (S3) facing an air gap (G) that lies adjacent to the inner step (T11) of the overlapping portion (T1), which is about 0.6 mm, from 7.5 mm (see
[0055] In contrast, in the first embodiment of the present invention, the first edge (S11) (the left edge in the figures) of both edges of the sealing tape (S), which is located on the overlapping portion side (SA side) of the sealing tape (S) when viewed from the inner step (T11) of the overlapping portion (T1), is disposed at a position displaced from the outer step (T12) of the overlapping portion (T1) when viewed in the thickness direction of the tubular packaging material (T), as shown in
[0056] Such a position of the sealing tape (S) can be ensured by changing and adjusting the width of the SA-side portion (S1) of the sealing tape (S) which is attached to one end of one surface of the web-like packaging material (W) in a tape attachment step performed by a tape attachment device (13). Though not shown diagrammatically in detail, the tape attachment device (13) is configured to be movable in a direction perpendicular to the sealing tape (S) feed direction so as to adjust the lateral position of the sealing tape (S), and therefore can arbitrarily change and adjust the relative position in the width direction between the sealing tape (S) and the tubular packaging material (T) in the tape attachment step.
[0057] The three modes of the positional relationship will now be described in greater detail. In the first mode, as shown in
[0058] In this case, the sealing tape (S), like the conventional one, has a width which is approximately twice the width of the overlapping portion (T1).
[0059] By thus displacing the first edge (S11) of the sealing tape (S) by a distance (D1) of not less than 0.5 mm, preferably not less than 1 mm from the outer step (T12) of the overlapping portion (T1) in a direction opposite from the inner step (T11) of the overlapping portion (T1), the poor sealing problems, such as a failure in fusion-bonding of the SA-side first edge (S11) of the sealing tape (S) to the inner surface of the tubular packaging material (T) and the formation of a hollow space between the first edge (S11) and the inner surface of the tubular packaging material (T), can be effectively prevented even when the inner step (T11) and the outer step (T12) of the overlapping portion (T1) are positioned off the inclined surfaces (173a) of the recessed groove (absorption portion) (173) in the sealing surface (172) of the anvil (17B) upon lateral sealing.
[0060] In the second mode, as shown in
[0061] Also in this case, the sealing tape (S), like the conventional one, has a width which is approximately twice the width of the overlapping portion (T1).
[0062] Also in the second mode, poor sealing can be effectively prevented even when the inner step (T11) and the outer step (T12) of the overlapping portion (T1) are positioned off the inclined surfaces (173a) of the recessed groove (absorption portion) (173) in the sealing surface (172) of the anvil (17B) upon lateral sealing.
[0063] In the third mode, as shown in
[0064] Therefore, the first edge (S11) of the sealing tape (S) can be disposed at a position which is displaced by a sufficient distance (D1) (e.g., about 3 mm) from the outer step (T12) of the overlapping portion (T1) in a direction away from the inner step (T11) of the overlapping portion (T1).
[0065] Therefore, also in the third mode, poor sealing can be more securely prevented even when the inner step (T11) and the outer step (T12) of the overlapping portion (T1) are positioned off the inclined surfaces (173a) of the recessed groove (absorption portion) (173) in the sealing surface (172) of the anvil (17B) upon lateral sealing.
[0066] Though not shown diagrammatically in detail, besides the above-described three modes, it is possible to use a mode in which the width of the sealing tape (S) is made narrower than normal. In that case, as with the mode illustrated in
[0067] On the other hand, in some cases, the sealing tape (S) may have a larger width than that used in the above-described three modes which, as described above, is about two to three times the width of the overlapping portion (T1). The use of the sealing tape (S) having such a large width can achieve the following effect in addition to the above-described effect of preventing poor sealing: When the sealing tape (S) is used in a container having an opening, which is openable e.g. with a pull-tab, provided in the ceiling, the sealing tape (S) can take the place of an inner tape for covering the inner surface of the opening. Thus, the use of an inner tape can be eliminated. However, when the width of the sealing tape (S) exceeds 10 times the width of the overlapping portion (T1), the sealing tape (S) can reach a crease of a container.
[0068] In view of the above, it is preferred to use a sealing tape (S) having a width which is 1 to 10 times the width of the overlapping portion (T1).
Second Embodiment
[0069]
[0070] Thus, in the lateral sealing device of this embodiment, the sealing surfaces (172) of the anvil (17B) each have two pressing protrusions (179), one is for pressing the first edge (S11) of the sealing tape (S) and a portion of the tubular packaging material (T) which overlaps the first edge (S11), and the other for pressing a second edge (S12) of the sealing tape (S) opposite from the first edge (S11) and a portion of the tubular packaging material (T) which overlaps the second edge (S12). The two pressing protrusions (179) are formed at the corresponding positions on each of the sealing surfaces (172) of the anvil (17B). In particular, two left and right pressing protrusions (179) are formed at positions below the horizontal groove (176) in the upper sealing surface (172) of the anvil (17B), and two left and right pressing protrusions (179) are formed at positions above the horizontal groove (176) in the lower sealing surface (172) of the anvil (17B).
[0071] The lateral sealing device described above enables more secure sealing between the first and second edges (S11), (S12) of the sealing tape (S) and the inner surface of the tubular packaging material (T), and can therefore more effectively prevent the occurrence of leakage of contents due to poor sealing in such portions.
[0072] Though not shown diagrammatically, pressing protrusions may be formed on the sealing surfaces (171) of the ultrasonic horn (17A).
[0073]
[0074] In the case where the first edge (S11) of the sealing tape (S) is disposed at a position which is displaced by a predetermined distance (D1) from the outer step (T12) of the overlapping portion (T1) in a direction away from the inner step (T11) of the overlapping portion (T1) (the mode illustrated in
[0075] In the case where the first edge (S11) of the sealing tape (S) is disposed at a position which is displaced by a predetermined distance (D2) from the outer step (T12) of the overlapping portion (T1) in a direction toward the inner step (T11) of the overlapping portion (T1) (the mode illustrated in
[0076] In the case where the sealing tape (S) has a wide width, and therefore the first edge (S11) of the sealing tape (S) is disposed at a position which is displaced by a sufficient distance (D1) from the outer step (T12) of the overlapping portion (T1) in a direction away from the inner step (T11) of the overlapping portion (T1) (the mode illustrated in
[0077] Though not shown diagrammatically, when a sealing tape having a smaller width than the sealing tape (S) having a normal width (see
[0078] As shown in detail in
[0079] Each pressing protrusion (179) preferably has the following dimensions: a length (L) of 1 to 5 mm; a thickness (TH) of 0.1 to 0.6 mm; and a protruding height (H) of 0.1 to 0.5 mm.
[0080] If the length (L) of each pressing protrusion (179) is less than 1 mm, there is a fear that the pressing protrusions (179) cannot securely press the both edges (S11), (S12) of the sealing tape (S) and those portions of the tubular packaging material (T) which overlap the edges (S11), (S12) when the position of the tubular packaging material (T) and the sealing tape (S) is displaced upon lateral sealing. If the length (L) exceeds 5 mm, on the other hand, there is a fear that the pressing protrusions (179) may also press portions other than the intended portions.
[0081] If the thickness (TH) of each pressing protrusion (179) is less than 0.1 mm, it may quickly wear out. If the thickness (TH) exceeds 0.6 mm, on the other hand, the difference between the thickness (TH) and the width of the sealing surface (172) is small, which may result in a failure to fully achieve the above effect.
[0082] If the protruding height (H) of each pressing protrusion (179) is less than 0.1 mm, there is a fear that the above effect cannot be securely achieved. If the protruding height (H) exceeds 0.5 mm, on the other hand, there is a fear of burning or cutting of the tubular packaging material (T) upon lateral sealing.
[0083] Each pressing protrusion (179) may be rectangular in a front view, rectangular in a side view, and square in a cross-sectional view, as shown in
[0084] In particular, the front shape of each pressing protrusion (179) may be a generally rectangular shape with arcuate corners, a generally rectangular shape with chamfered corners, a race-track shape with semicircular short sides, or an elongated hexagonal shape with V-shaped short sides, as sequentially shown in
[0085] The side shape of each pressing protrusion (179) may be a generally rectangular shape with arcuate front-end corners, a generally rectangular shape with chamfered front-end corners, an elongated isosceles trapezoidal shape, a generally elongated isosceles trapezoidal shape with arcuate short sides, or a domical shape, as sequentially shown in
[0086] The cross-sectional shape of each pressing protrusion (179) may be a generally square shape with arcuate front-end corners, a generally square shape with chamfered front-end corners, a triangular shape, or a semicircular shape, as sequentially shown in
INDUSTRIAL APPLICABILITY
[0087] The present invention can be advantageously applied in a filling packaging machine for filling and packaging contents, such as a fluid food or a beverage, into a container formed of a web-like packaging material composed of e.g. paper, in a content filling container, and in a manufacturing method for the content filling container.
DESCRIPTION OF THE SYMBOLS
[0088] (10): filling packaging machine [0089] (13): tape attachment device [0090] (15): vertical sealing device [0091] (17): lateral sealing device [0092] (17A): ultrasonic horn [0093] (171): sealing surface (of ultrasonic horn) [0094] (17B): anvil [0095] (172): sealing surface (of anvil) [0096] (173): recessed groove (absorption portion) [0097] (173a): inclined surface [0098] (179): pressing protrusion [0099] (W): web-like packaging material [0100] (T): tubular packaging material [0101] (T1): overlapping portion [0102] (T11): inner step [0103] (T12): outer step [0104] (S): sealing tape [0105] (S11): first edge [0106] (S12): second edge