Protective covering for an electronic device
11169567 ยท 2021-11-09
Assignee
Inventors
Cpc classification
G06F2200/1633
PHYSICS
Y10T428/24777
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H04M1/0283
ELECTRICITY
G06F1/1656
PHYSICS
A45C11/00
HUMAN NECESSITIES
Y10T428/24331
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G06F1/1626
PHYSICS
Y10T428/2419
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/28
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H04M1/185
ELECTRICITY
Y10T428/24264
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A protective cover for electronic devices. A device is examined and a film is prepared. The film may include multiple pieces and may have cutouts for discontinuities in the surfaces of the device or to accommodate a user interface. The corners or other portions of the films are then cut such that the films substantially cover the surface of the device without bunching or creating air pockets.
Claims
1. A protective film for an electronic device that includes an edge surrounding a front surface of the electronic device and separating the front surface from a periphery or a rear surface of the electronic device, the protective film comprising: a front member comprising a film formed to conform to a contour of substantially an entirety of the front surface of the electronic device, including a display of the front surface of the electronic device, and to contours of at least a portion of an edge and corners adjacent to the front surface of the electronic device, an entirety of the front member, including adhesive material on an interior surface of the front member at locations that will secure the front member directly to the display, being transparent to enable viewing of the display of the front surface of the electronic device through the front member; and a rear member comprising a film formed to cover and to conform to a contour of the rear surface of the electronic device.
2. The protective film of claim 1, wherein the front member includes one or more apertures capable of accommodating a speaker of the electronic device.
3. The protective film of claim 1, wherein edges of the front member include cutouts capable of providing accessibility to one or more features on the edge of the electronic device.
4. The protective film of claim 1, wherein an adhesive material on an interior surface of the rear member is capable of adhering the rear member to the rear surface of the electronic device.
5. The protective film of claim 1, wherein each of the front member and the rear member has a thickness of 8 mils or less.
6. The protective film of claim 1, wherein the rear member is formed to conform to contours of at least another portion of the edge and the corners adjacent to the rear surface of the electronic device.
7. The protective film of claim 6, wherein the rear member includes one or more cutouts capable of providing accessibility to one or more features on the edge of the electronic device.
8. The protective film of claim 6, wherein the front member and the rear member are shaped to substantially cover all surfaces of the electronic device.
9. The protective film of claim 1, wherein the rear member only covers the rear surface of the electronic device.
10. The protective film of claim 1, wherein each of the front member and the rear member is stiff.
11. The protective film of claim 1, wherein each of the front member and the rear member comprises a material that retains its shape.
12. The protective film of claim 1, wherein each of the front member and the rear member comprises: a urethane; a thermoplastic elastomer; a polyether urethane; a polyester urethane; or an aliphatic urethane.
13. A protective film for an electronic device, comprising: a body cover including members that, throughout their entireties, are substantially transparent, including: a front member formed to cover and to conform to a shape of substantially an entirety of a front surface of the electronic device, including a screen viewable from the front surface, at least a portion of an edge continuous with the front surface, and at least portions of corners continuous with the front surface, the front member capable of being adhesively secured to the front surface of the electronic device, including the screen; and a rear member formed to cover and to conform to a shape of a rear surface of the electronic device, the rear member being entirely separate from the front member, the rear member capable of being adhesive secured to the rear surface of the electronic device.
14. The protective film of claim 13, wherein each of the front member and the rear member is stiff.
15. The protective film of claim 14, wherein each of the front member and the rear member comprises a material with shape memory such that each of the front member and the rear member will deform in response to an impact and then return to an original shape.
16. The protective film of claim 14, wherein each of the front member and the rear member comprises: a urethane; a thermoplastic elastomer; a polyether urethane; a polyester urethane; or an aliphatic urethane.
17. The protective film of claim 14, wherein an adhesive is disposed on an interior surface of each of the front member and the rear member.
18. The protective film of claim 17, wherein the adhesive includes a pressure sensitive adhesive.
19. The protective film of claim 13, wherein the rear member is formed to conform to contours of at least another portion of the edge continuous with the rear surface of the electronic device and at least other portions of the corners continuous with the rear surface of the electronic device.
20. The protective film of claim 13, wherein the rear member is planar.
21. An electronic device assembly, comprising: an electronic device including at least a front surface from which a screen is viewable, a rear surface opposite from the front surface, an edge surrounding at least a portion of the front surface, with transitions between differently oriented sections of the edge comprising corners; a front protective film: formed to conform to contours of substantially an entirety of the front surface of the electronic device, at least a portion of the edge of the electronic device continuous with the front surface, and at least portions of the corners of the electronic device continuous with the front surface; adhesively secured to the front surface, including the screen, of the electronic device; and substantially transparent throughout its entirety, including through an adhesive material adhesively securing the front protective film to the front surface, including the screen, of the electronic device; and a rear protective film: formed to conform to the rear surface of the electronic device; adhesively secured to the rear surface of the electronic device; substantially transparent throughout its entirety; and separate from the front protective film.
22. The electronic device assembly of claim 21, wherein the electronic device comprises a portable electronic device.
23. The electronic device assembly of claim 21, wherein the rear protective film is also formed to conform to contours of at least another portion of the edge of the electronic device continuous with the rear surface, and at least other portions of the corners of the electronic device continuous with the rear surface.
24. The electronic device assembly of claim 21, wherein the rear protective film is only configured to conform to the rear surface of the electronic device.
25. A protective film for a device, comprising: a stiff front protective member comprising a film capable of covering and conforming to a front surface of the device; a transparent adhesive material on an interior surface of the stiff front protective member capable of adhesively securing the stiff front protective member to the front surface of the device, including a display of the electronic device; a stiff rear protective member capable of covering a rear surface of the device; and a transparent adhesive material on an interior surface of the stiff rear protective member capable of adhesively securing the stiff rear protective member to the rear surface of the device.
26. The protective film of claim 25, wherein at least one of the stiff front protective member and the stiff rear protective member includes at least one cutout for providing access to a feature of the device.
27. The protective film of claim 25, wherein the stiff front protective member and the stiff rear protective member, upon being positioned on the front surface and the rear surface of the device, comprise parts of a member-device assembly having substantially the same appearance as the device.
28. A protective film for an electronic device, the protective film comprising: a front member comprising a film formed to cover and to conform to a front surface of the electronic device and to at least a portion of an edge adjacent to the front surface of the electronic device, the front member being stiff and including an interior surface coated with a transparent adhesive material capable of securing the front member to a display of the front surface of the electronic device; and a rear member comprising a film formed to cover and to conform to a rear surface of the electronic device, the rear member being stiff and including an interior surface coating with a transparent adhesive material.
29. The protective film of claim 28, wherein the front member and the rear member having thicknesses of 8 mils or less.
30. The protective film of claim 29, wherein the transparent adhesive material on the interior surface of the rear member enables the rear member to be secured to the rear surface of the electronic device.
31. The protective film of claim 25, wherein each of the stiff front protective member and the stiff rear protective member has a thickness of 8 mils or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To further clarify the above and other advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) Embodiments of the invention relate to protective coverings and more particularly, to thin film or plastic coverings or shields for electronic devices including portable electronic devices. Embodiments of the invention relate to protective coverings for the screens of electronic devices. Other embodiments of the invention provide protection to other surfaces of the various devices that may include the screen or display of the device. Embodiments of the invention therefore relate to device protectors (also referred to herein as covers, shields, body covers, or body shields) that may include more than one film in addition to films that protect screens. A body cover may include one or more separate films that are configured to protect the outer surfaces of the device, which may include the screen.
(11) Because the surfaces of the bodies or the housings of electronic devices are not flat, but may have corners, sides, edges, bulges, protrusions, depressions, discontinuities, lips, shelves, etc., embodiments of the invention are configured such that the film does not bunch or wrinkle. This can be achieved by selectively cutting the film or by dividing the body covering into multiple pieces. For example, the film for a battery cover may be separate from other films of a body cover for other surfaces of the device. This ensures that the surface of the battery cover is protected without interfering with the operation of the device.
(12) When the films of a body cover are properly applied to various surfaces of a device, the films are preferably smooth and flat against the various surfaces of the device and are substantially free of air bubbles, which may become trapped between the film and the surface of the device. For example, if a flat and substantially rectangular film is applied to a corner of a device, the film will bunch and not lay flat on the surfaces of the device. In addition to being unsightly, bunching and/or air pockets may adversely cause the film to separate from the device and bother the user. Further, the film is susceptible to peeling away from the device surface wherever bunching occurs. Embodiments of the invention eliminate these problems.
(13) Embodiments of the invention include films that are cut or formed such that the surfaces of the device are substantially covered without bunching and substantially without creating air pockets. The cuts made to the various films included in a body cover for a device are configured to account for curved surfaces in addition to corners, edges, depressions, bulges, and the like or any combination thereof. In some embodiments, the film can wrap around edges or corners without bunching or creating air pockets or bubbles. The film may be cut, for example, if a particular edge of a device is not straight or is curved. Such a cut may be used when a portion of the surface can be viewed as a ramp in one embodiment. Alternatively, the film may be separated into multiple pieces that can be applied separately to the device.
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(15) The device 100 typically includes a screen 102, although some devices may not include a screen. Embodiments of the invention can protect a screenless device as well. In this example, the screen 102 may be flush with a top surface of the device 100 or may be inset with respect to the top surface of the device 100. The relative position of the screen 102 with respect to the corresponding surface may have an impact on how the protective cover is prepared for application on the device 100. In general, embodiments of the invention can be adapted for devices that have surfaces with discontinuities (such as the boundaries between an inset screen and the corresponding surface of the device 100 or between buttons and the corresponding surface of the device 100). Typically, the discontinuities are accounted for by forming cutout areas in the films of the body cover. This ensures that each film can lay flat against a portion of a surface and also ensures that the functionality of the device 100 corresponding to the cutout area is not impaired. Further, a separate film may be used to protect the area of the device 100 corresponding to the cut out area. The cutout portion may be used to protect the corresponding surface area. In one embodiment, the cutout film may be used on a cut out area.
(16) By using multiple films in a body cover, protection is achieved for each covered surface without interfering with operation of the device. For instance, using a separate film for a user interface that moves ensures that the film moves with the user interface without affecting the film applied to the other surfaces of the device.
(17) The device 100 also includes surfaces or sides 106 and 108 and other sides not shown. The device 100 also has a front side/surface and back side/surface. In this example, the side 106 has ports 110. The ports 110 enable the device 100 to connect to another device. For instance, the device 100 may be rechargeable and connects to an external power supply for recharging through one of the ports 110. Alternatively, the ports 110 or one of the ports 110 may enable the device 100 to exchange data with another device such as a host computer. One of skill in the art can appreciate that the form factors for electronic devices can widely vary. With the benefit of the teachings contained herein, one of skill in the art can prepare and apply a protective cover to any electronic device.
(18) The device 100 also includes a user interface 104. Often, the user interface 104 and the screen 102 work together to enable a user to use the device 100. In the case of a digital music player, for example, the user interface 104 can be used to select a particular song or playlist and the screen 102 can visually reflect the actions of the user. The device 100 may also display album art or other images on the screen 102 during playback of the selected song or playlist.
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(20) One difference between the film 202 and the film 204 is that the film 204 includes a cutout area 230 (or a plurality of cutout areas) that accommodates the user interface of the device. When the film 202 is applied to a device, the user interface is protected by the film 202 and the ability of the user to interact with the device may not be inhibited by the presence of the film 202. The film 204, in contrast, provides a user with the option of protecting the screen of the device as well as some of the top surface area of the device without covering the user interface. If desired, a film matching the cutout area 230 can be applied specifically to the user interface.
(21) The device 206 illustrates the protective cover applied to a device such as illustrated in
(22) The film 208 that covers or protects a back side of a device 206 has an outline that is cut or shaped to adapt to various aspects of the device 206. The corners 210 of the film 208, for example, are formed or cut such that bunching of the film 208 or air pockets are not formed as the film 208 is applied to more than one side or surface of the device 206 including edges and corners. The film 208 is typically flexible such that it can wrap around corners or otherwise adapt to the surface of the device 206 while still being flat against the surface of the device 206.
(23) The side coverage 211 illustrates how the film 208 covers sides of the device 206 in addition to covering the back surface. The side 218 is covered by the film 212. In other words, the edges of the film 212 are prepared to cover the side 218 of the device 206. Preparing the edges can include cutting the edges to account for device ports, surface slopes, surface discontinuities, and the like or any combination thereof. Thus, the film 208 wraps around the edge of the device 206 formed by the back side and the side 218. In this example, the film 208 has been formed or cut such that the port 220 remains accessible to a user. Similarly, the ports 222 and 224 on the side 216 remain accessible after the film 208 is applied while covering a portion with the film portion 214. The side 226 illustrates the coverage of the film 208 on the side 226.
(24) In this example, the film 208 has been designed to wrap around certain edges of the device 206 and cover at least a portion of the sides while the film 202 does not wrap around any edges of the device 206 and covers the top surface of the device 206. One of skill in the art can appreciate that the one or both of the top 202 and 205 and bottom films 208 can wrap around edges of the device 206. Thus, in
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(26) One of the advantages of the cutout areas 310 and 312 is that the films 306 and 308 can rest flat against the top surface of the device 300. Using two films to protect the top surface prevents air bubbles from forming at boundaries 301 and 305 or other discontinuities. Also, the cutout areas 312 ensure that the film portion 308 does not interfere with the operation of the device 300. Further, the films 306 and 308 are transparent and when applied as described they are not very noticeable.
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(28) In this example, the film portion 404 also covers some of the sides of the device by wrapping around the edges. The side coverage 421 illustrates the coverage provided by the film 404 (or more generally the film 402) and the film 412 or 414 (the films 412 and 414 are for different models of the same device) to the sides of a device. The portion of the side 420 covered by the film 422 is represented by the film 422. Similarly, the portions of the sides 423 and 425 covered by the film 402 is represented, respectfully, by the film 426 and 430. The portions of the sides 420, 423, and 425 covered by the film 412 or 414 are represented, respectfully, by the films 424, 428, and 432.
(29) In this example, the corners of the device being protected are rounded and may have sloping surfaces. The blow up 418 illustrates a corner of a device and shows that the film 414 is cut or shaped such that edges and corners of the device can be substantially covered without bunching or forming air pockets. The film 414 includes a tab 434 that can wrap around a corner of the device regardless of the specific shape of the device. The cut 436 enables the film 414 to lay flat on the surface of the device as the film wraps around the corner shown in blow up 418. The cut 438 ensures that the user has access to the port 440.
(30) When a film is designed for a device either as a body cover or for a specific portion of the device such as the screen, the device is first examined to identify locations that may require attention (such as discontinuities, corners, edges, user interfaces, screens, sloping surfaces, rounded edges or corners, etc.). Further, the film can be designed with various options in mind. For example, portions of the device that correspond to cut out areas in a film can be provided with a separate film if desired.
(31) For a body cover for a given device, at least two films may be needed, although a single film may be provided as a body cover for some devices. Typically, one film is prepared for a top or front surface of the device and a second film is prepared for the bottom or back surface of the device. One of the first or second film may also be configured to protect sides of the device. The specific configuration of the films may depend on the shape of the device. For example, often the top film and/or the bottom film will wrap around the sides of the device such that coverage or protection is provided to the sides of the device. Alternatively, separate films could be prepared for the sides. In addition, the corners or edges of the two films are cut or shaped to account for corners, sloping surfaces, etc., and to insure that the films lay flat against these types of surfaces of the device when applied to the device.
(32) Next, cutout areas are identified and appropriate cuts are made in the films. This may include, for example, a cutout area for the user interface. Note that the film that is cut out can optionally be applied separately as a film for the user interface or other aspect of the device. In
(33) In another embodiment of the invention, the body covering includes a solution that may be used during application of the body covering to a device. The solution is designed to improve the ease with which the body covering is applied as well as improve the adhesion of the body covering to the device. The solution may be applied to the film prior to application. The solution may provide additional time for the user to properly position the film before the adhesive fully sticks to the device. The solution also enables trapped air bubbles to be removed as the film adheres to the surface of the device. The solution may be, by way of example only, a mixture of soap and water. In effect, the film delays the adhesion of the film to the device and improves customer satisfaction by providing a user with more time to properly position each film of a body cover on a device.
(34) The film or body cover may be, by way of example only, a thermoplastic elastomer or a urethane plastic film, which combines the mechanical and physical properties of rubber with the advantages of thermoplasticity. Other examples of the film may include a polyether urethane, a polyester urethane or an aliphatic urethane.
(35) In one embodiment, the film has properties of rubber and of plastic. With these properties, the film has excellent abrasion resistance. Further, application of the film to a scratched surface may hide the scratches or make the scratches less noticeable.
(36) Embodiments of the film have a memory than enable the film to be elongated and then return to its original shape. The film can be soft and malleable, yet have high tensile strength. Examples of the film can have a hardness that ranges from very soft to stiff, by way of example only from Shore 25A-Shore 25D in a durometer range. Further, the film has good flexibility over a wide durometer range. This hardness or softness of the film to absorb impact (stretch or deform) and then return to an original shape provides additional protection to a protected device. Thus, embodiments of the invention relate to films that have both abrasion resistance and impact resistance. The film may have a thickness that is on the order of 8 mils. In another example, the film may have a thickness that is on the order of 6 mil or on the order of 6-8 mil or greater. This thickness may not include the thickness of the adhesive that is included with the film. One of skill in the art can appreciate that thinner or thicker films may be used. These properties make the films of the present invention provide excellent protection as a body cover for a device. In some embodiments of the invention, the films may not contain plasticizers and are therefore not subject to brittleness.
(37) Embodiments of the film have elastic properties such that it may stretch or deform when a stress is applied and then return to the original shape when the stress is removed. The film can be applied or bonded to a device surface using an adhesive, by heat bonding, pressure bonding, and the like or any combination thereof.
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(41) In this example, the body cover includes at least one film 702 that wraps around a device 700 and that adapt to the shape of the surface being covered. Thus, the flexibility of the film 702 enables the film 702 to wrap around the device 700 to provide protection to all or most surfaces of the device 700. If desired, the ends of the device 700 may not be covered by the film 702 or may be covered by separate films. The surface of the device 700 may include a screen as well as other portions of the front surface, the back surface, the sides, and the like or any combination thereof. The film 702 can lay flat against contours of the body surface without bunching. The film 702 is substantially transparent etc. The film 702 can optionally include a cutout area to account for user interface, ports, and the like. The film 702 is a body wrap that covers substantially all of the device 700's surfaces. In this example, however, the ends of the device 700 are not covered. However, the film 702 and have taps that fold down over the ends, while accounting for ports, etc.
(42) In another embodiment, the display of the device 700 may be slightly inset. In this instance, a single film 702 can be used to cover the display as well as additional surfaces of the device 700. The film 702 typically includes a strong adhesive that ensures that the film 702 does not peel away from the screen. Advantageously, the film 702 also prevents dirt or grime from accumulating at the edges of the screen or display.
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(44) As illustrated in
(45) The films may also include cutout areas to account for surfaces of the device that may not be ideal for adhesion. For instance, the device 801 may include a marking that has ridges, an uneven surface, and the like. A corresponding cutout area may be formed in the corresponding film to ensure good adhesion of the film to the respective surfaces. The markings on the device 801 may therefore not be covered by a film.
(46) The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.