GLASS PRODUCT AND METHOD FOR PRODUCING SAME
20220002180 · 2022-01-06
Assignee
Inventors
- Kim Oliver Hofmann (Mainz-Kastel, DE)
- Thomas Pfeiffer (Ingelheim, DE)
- Olaf Claussen (Undenheim, DE)
- Ralf-Dieter Werner (Laufersweiler, DE)
- Dennis Perlitz (Vahlbruch, DE)
Cpc classification
International classification
Abstract
A method for producing a glass product, preferably a sheet-like glass product, is provided that includes conveying a molten silicate glass through a conduit system from one area of a glass product producing installation to another area of the glass product producing installation. The conduit system includes noble metal and is configured to conduct an electric current through the noble metal so as to generates Joule heat in the conduit system. The current is an alternating current for which the time integral over a positive and a negative half-wave results in a zero value.
Claims
1. A method for producing a glass product, comprising: conveying a molten silicate glass through a conduit system from one area of a glass product producing installation to another area of the glass product producing installation, wherein the conduit system comprises a noble metal; and conducting an alternating electric current through the noble metal while conveying the molten silicate glass through the conduit system, the alternating electric current generating Joule heat in the noble metal, wherein the alternating current has a time integral over a positive and a negative half-wave that results in a zero value.
2. The method of claim 1, wherein the conduit system comprises a tubular conduit element and wherein the noble metal is a coating on an inner surface of the tubular conduit element, the alternating current being conducted in a longitudinal direction of the tubular conduit element.
3. The method of claim 1, wherein the alternating current is sinusoidal and has a basic frequency ω.sub.0.
4. The method of claim 3, wherein the basic frequency ω.sub.0 is between at least 2*10.sup.2 Hz and at most 2*10.sup.4 Hz.
5. The method of claim 3, wherein the basic frequency ω.sub.0 is between at least 5*10.sup.2 Hz and at most 1.5*10.sup.4 Hz.
6. The method of claim 1, wherein the time integral has a deviation over a full wave from an ideal sinusoidal pulse signal curve of less than 10%.
7. The method of claim 1, wherein the time integral has a deviation over a full wave from an ideal sinusoidal pulse signal curve of less than 2%.
8. The method of claim 1, further comprising measuring a phase angle θ.sub.0 between current and voltage at a basic frequency ω.sub.0 at least once.
9. The method of claim 8, further comprising adjusting the basic frequency ω.sub.0 based on the phase angle θ.sub.0 between current and voltage.
10. The method of claim 8, further comprising adjusting the basic frequency ω.sub.0 such that the phase angle θ.sub.0 between current and voltage as a function of frequency is at a local minimum at which a local derivative of the phase angle θ with respect to frequency assumes a zero value.
11. The method of claim 8, wherein the phase angle θ.sub.0 between current and voltage is smaller than ±10°.
12. The method of claim 8, wherein the phase angle θ.sub.0 between current and voltage is smaller than ±2°.
13. The method of claim 1, further comprising generating the alternating electric current I(ω) with a time-dependent profile of a voltage curve U(ω) having signal components with a plurality of discrete frequencies ω.sub.1, ω.sub.2, ω.sub.3, . . . ω.sub.n, wherein n is a non-zero natural number, and wherein the overall voltage curve U(ω) resulting from the superposition of the individual signal components results as follows:
U(ω)=U.sub.1(ω.sub.1)+U.sub.2(ω.sub.2)+U.sub.3(ω.sub.3)+ . . . U.sub.n(ω.sub.n), wherein each of U.sub.1(ω.sub.1), U.sub.2(ω.sub.2), U.sub.3(ω.sub.3) . . . U.sub.n(ω.sub.n) is a respective voltage signal with a sinusoidal or cosinusoidal shape with a respective frequency ω.sub.1, ω.sub.2, ω.sub.3, . . . ω.sub.n; wherein, each of the discrete frequency components with ω.sub.1, ω.sub.2, ω.sub.3, . . . ω.sub.n meet the condition that for each of these frequency components with ω.sub.1, ω.sub.2, ω.sub.3, . . . ω.sub.n the phase angle θ.sub.1(ω.sub.1), θ.sub.2(ω.sub.2), θ.sub.3(ω.sub.3), . . . θ.sub.n(ω.sub.n) between current and voltage at the respective frequency is less than ±10°.
14. The method of claim 1, further comprising generating the alternating electric current I(ω) with a time-dependent profile of a voltage curve U(ω) having signal components with a continuous spectrum of sinusoidal or cosinusoidal signal components Ui(ω.sub.i) with different frequencies ω.sub.i from the spectral range or frequency interval from ω.sub.x to ω.sub.y, wherein the following applies for the frequency ω.sub.i of each of these signal components:
ω.sub.x<ω.sub.i<ω.sub.y wherein ω.sub.x is the frequency at which a phase angle θ between current and voltage is −10°, and wherein ω.sub.y the frequency at which a phase angle θ between current and voltage is +10°.
15. The method of claim 1, wherein, during the conveying step, the molten silicate glass has a temperature of between 1000° C. and 1650° C.
16. A glass product, comprising: a sheet-like glass product of a silicate glass having a thickness of at most 1000 μm and at least 15 μm; and less than four particles of a noble metal comprising material per kilogram of glass, wherein the less than four particles have a size of less than 200 μm.
17. The glass product of claim 16, further comprising less than three 3 bubbles per kilogram of glass, wherein the less than three bubbles have a size of less than 200 μm.
18. The glass product of claim 16, wherein the silicate glass comprises in wt %: SiO.sub.2 50-87; and Al.sub.2O.sub.3 0-25 and/or B.sub.2O.sub.3 5-25.
19. The glass product of claim 16, wherein the silicate glass comprises at most 2500 ppm of SnO.sub.2 based on the weight and/or at least 100 ppm of chloride based on the weight.
20. The glass product of claim 16, wherein the silicate glass comprises at most 2500 ppm of SnO.sub.2 based on the weight and/or at most 2500 ppm of chloride based on the weight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0129] The invention will now be further explained with reference to drawings, in which
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DETAILED DESCRIPTION
[0144]
[0145] Two noble metal comprising electrodes 31, 32 of the same size, with a surface area of 0.5 cm by 1 cm, were each embedded in a respective half of the crucible 1. The crucible halves are connected via a bridge of molten glass, which means that the current I(ω) flowing between electrodes 31, 32 is entirely conducted through the molten glass 2. The respective electrode 31, 32 is made of a noble metal alloy, by way of example, namely an alloy of platinum and rhodium, which may also be referred to as “PtRh10”, that is 10 wt % of rhodium and 90 wt % of platinum. The molten glass 2 was a molten silicate glass.
[0146] The space surrounding the crucible 1 is flushed with inert gas (here argon) in order to prevent a gas-phase transport reaction with respect to the noble metal comprising electrodes 31, 32.
[0147] The crucible 1 is brought to a temperature of 1450° C., for example, in a furnace.
[0148] Then, between the electrodes 31, 32, the signal shape of the current I(ω) flowing between the two electrodes 31, 32 was varied using different modulators within the generator G which represents an alternating current source, under the boundary condition to have a geometric time-averaged current density of 25 mA/cm.sup.2 flowing between the electrodes 31, 32 in each of the tests.
[0149] Three tests were conducted, as will be described in more detail below, during which the two electrodes 31, 32 were exposed to the modulation and to molten glass contact for 24 hours.
[0150] After the holding time of 24 hours, one of the electrodes 31, 32 was removed from the crucible half and quickly frozen with the glass attached. Photographs thereof can be seen in
[0151] In
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[0153] However, when phase cutting is employed for generating the alternating current I(ω), for example using a thyristor as in
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[0155] Once the entire crucible 1 had been tempered down, the glass body of the crucible half, from which the corresponding electrode was previously removed, was drilled out and the base was polished. The images of the samples taken in transmitted light are shown in
[0156] It can be clearly seen that no bubbles are visible in the case of a currentless signal curve in
[0157] However, if phase cutting by a thyristor as in
[0158] In the further processes, the inventors used electrochemical impedance spectroscopy in order to be able to identify properties of the respective employed glass in more detail.
[0159] A schematic experimental setup for electrochemical impedance spectroscopy is shown in
[0160] Both the crucible 51 and the electrodes 52, 53 are electrically addressable, through a respective platinum wire 54. Furthermore, an O.sub.2|Pt|ZrO.sub.2 reference electrode 52 (rinsed with 1 bar of O.sub.2 as a reference) was introduced into the molten glass 51 in order to have an independent reference potential for the electrochemical measurements.
[0161] The electrochemical impedance spectrometer was connected in the following configuration:
[0162] The working electrode 53 is the platinum electrode under test, the reference electrode 52 is the introduced O.sub.2|Pt|ZrO.sub.2 reference electrode, the counter electrode is defined by the crucible 51.
[0163] The impedance spectra were recorded by potentiostatic electrochemical impedance spectroscopy, and an excitation potential of 25 mV was selected.
[0164] The following impedance spectra were recorded of a molten glass 51 of a composition corresponding to AS87 glass, at frequencies from 10.sup.6 Hz to 5*10.sup.−3 Hz at melting temperatures 1200° C., 1300° C., 1400° C., 1500° C.
[0165] Merely by way of example, the current generated in this case is designated as I(ω), and the voltage occurring here as U(ω). The complex impedance is resulting here as a function of frequency, as Z(ω)=U(ω)/I(ω), the absolute value |Z| of which is shown in the impedance spectrogram of
[0166] The frequency-dependent phase angle θ(ω) between current I(ω) and voltage U(ω), which is denoted by “theta” in
[0167] These tests are intended for simulating an arrangement such as that shown in
[0168] Surprisingly it has been found that the test results obtained with the arrangements shown in
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[0170] The conduit element 60 comprises a tubular section 61 made of a refractory material and has, on its inner surface, a coating 62 comprising at least one noble metal, or a noble metal comprising lining 62.
[0171] As mentioned above, this noble metal may for example comprise platinum or platinum alloys. For example, platinum may be alloyed with rhodium, iridium and gold, and/or may additionally comprise zirconium dioxide and/or yttrium oxide for fine-grain stabilization.
[0172] The generator G is used to pass the alternating current I(ω) through the noble metal, whereby the alternating voltage U(ω) is generated at the generator, as shown in
[0173] The basic frequency ω.sub.0 was set based on the phase angle θ.sub.0 between current and voltage.
[0174] The basic frequency ω.sub.0 was in particular set such that the phase angle θ.sub.0 between current and voltage as a function of frequency ω is at a local minimum where the local derivative of the phase angle θ with respect to frequency ω assumes a zero value.
[0175] Such a minimum can be seen in the graph of
[0176] However, depending on how the process was conducted, this minimum was not sharply localized, with a pronounced peak, but rather was within a range with a low slope. For the presently disclosed embodiments, an angular range with such a low slope, in which the phase angle θ.sub.0 between current and voltage is less than ±10°, preferably less than ±5°, and most preferably less than ±2° has proven to be advantageous as well.
[0177] Generally, as can be seen from the view of
[0178] Although the arrangement shown in
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[0180] It can be clearly seen that the absolute value of the impedance passes through a minimum at frequencies between about at least about 2*10.sup.2 Hz to 5*10.sup.2 Hz and at most about 1.5*10.sup.4 Hz to 2*10.sup.4 Hz, as a function of temperature.
[0181] In
[0182] The results that can be achieved with the method according to the invention are shown in
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[0184] In this tank, there is a connection between a refining tube and a crucible of the device upstream of or constituting part of the hot forming process, which connection comprises a transfer tube, i.e. the conduit element 60 shown in
[0185] All 3 heating circuits were initially operated using transformers with a tap of 10 V, as substantially corresponding to the diagram in
[0186] The effect of the heating circuits is shown by the corresponding current measurement curves 701, 703, 705, with measurement curve 701 being associated with overflow 2, measurement curve 703 with overflow 1, and measurement curve 705 with overflow 0, and by measurement curves 702, 704, 706 for the electrode potential E (plotted as voltage U), with measurement curve 702 being associated with overflow 2, measurement curve 704 with overflow 1, and measurement curve 706 with overflow 0.
[0187] Also by way of example, the number 8 of noble metal comprising particles that were introduced into the molten glass during this time is plotted, namely in the form of square symbols which are not all labeled, for the sake of clarity.
[0188] Now, 3 different states can be described:
[0189] Time period T1 was about six and a half days.
[0190] All three heating circuits were operated using a transformer with a tap of 10 V.
[0191] Heating circuit OF0 was operated at an RMS voltage of about 8.2 V, at an RMS current of about 1700 A, and with relatively low phase cutting, however still generated harmonics with frequencies above ω.sub.y.
[0192] Heating circuit OF1 was operated at an RMS voltage of about 2.9 V, at an RMS current of about 700 A, and with strong phase cutting.
[0193] Heating circuit OF2 was operated at an RMS voltage of about 3.1 V, at an RMS current of about 500 A, and with strong phase cutting, which generated harmonics with frequencies above ω.sub.y in each case.
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[0196] With the above procedure, the average number of noble metal particles, in particular platinum particles, introduced into the molten glass 2 was approx. 7.0 particles per kg.
[0197] Time period T.sub.2 was about 15 days and was consecutive to time period T.sub.1.
[0198] Heating circuit OF1 and heating circuit OF2 were merged, so that a new heating circuit (OF1) was obtained.
[0199] Both heating circuits were operated using a transformer with a tap with an RMS voltage of 10 V.
[0200] Heating circuit OF0 was operated at an RMS voltage of approx. 8.2 V, at an RMS current of approx. 1650 A, and with relatively small phase cutting.
[0201] Heating circuit OF1 was operated at an RMS voltage of approx. 4.7 V, at an RMS current of approx. 640 A, and with reduced phase cutting compared to the view of
[0202] With this procedure just described, the average number of noble metal particles introduced into the molten glass 2, in particular platinum particles, was approx. 3.8 particles per kg.
[0203] Time period T.sub.3 was about nine and a half days and was consecutive to time period T.sub.2.
[0204] Heating circuit OF0 was operated using a variable transformer with an RMS voltage tap of 8 V.
[0205] Heating circuit OF1 was operated using a transformer with an RMS voltage tap of 10 V.
[0206] Heating circuit OF0 was operated at an RMS voltage of approx. 7.6 V, at an RMS current of approx. 1550 A, and with phase cutting optimized as best as possible, which means that it was smoothed.
[0207] The overflow OF1 was operated at an RMS voltage of approx. 4.7 V, at an RMS current of approx. 640 A, and with reduced phase cutting compared to the view of
[0208] The fact that in the operation described above the RMS voltage values were lower than the RMS voltage tap values during time periods T.sub.1 to T.sub.3 represents the normal case of a current-loaded transformer, which can exhibit a decrease in the RMS voltage value as the RMS current value increases.
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[0210] With this procedure just described, the average number of noble metal particles introduced into the molten glass 2, in particular platinum particles, was approx. 2.5 particles per kg.
[0211] These examples show that a reduced influence of the phase cutting and a more sinusoidal alternating current I(ω) lead to a minimization in particulate introduction into the molten glass 2.
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[0213] Via a fused contactor or protection switch 71, the lines of phases L1 and L3 are routed to the further circuit as will be described in more detail below.
[0214] When the contactor 71 is closed, phase L3 is supplied to a parallel circuit comprising the thyristors T1 and T2, and the thyristors T1 and T2 are selectively driven, in particular ignited, by a control circuit 72.
[0215] Thyristors T1 and T2 are usually connected between the potentials labeled U1 and U2 in order to generate the phase cutting and to jointly power the variable transformer 73, with the phase-cut phase L3 and with phase L1.
[0216] Variable transformer 73 is adapted to transform the voltage generated by thyristors T1 and T2 with phase cutting to a defined low voltage.
[0217] The use of such a variable transformer 73 is moreover also an expedient option to equal out, i.e. to smooth, the phase cutting as generated by thyristors T1 and T2.
[0218] Variable transformer 73 supplies the voltages and currents described above for the electrodes 31 and 32 also described above, at its connections U and V. The connection denoted PE may be at ground potential E for the grounding of respective assemblies, for example the conduit element or conduit system which is also known as a channel.
[0219] The generator G mentioned above is essentially provided by the internal or external power supply network 70, fused contactor or protection switch 71, control circuit 72 and thyristors T1 and T2, and variable transformer 73.
[0220] If the power supply network 70 is in the form of an internal power supply network, it may also be operated at other RMS voltages and other basic frequencies ω.sub.0 other than the RMS voltage of 220 V given as an example and other than the alternating voltage with basic frequency ω.sub.0 of 50 Hz given as an example.
[0221] These basic frequencies ω.sub.0 can then correspond to the frequencies as shown in
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LIST OF REFERENCE SYMBOLS
[0224] 1 Crucible [0225] 2 Molten glass [0226] 8 Number of noble metal comprising particles [0227] 9 Scale [0228] 31, 32 Electrodes [0229] 41, 42 Conductors [0230] 50 Noble metal comprising crucible [0231] 51 Molten glass [0232] 52 Reference electrode [0233] 53 Working electrode [0234] 54 Conductor [0235] 60 Conduit element as part of a conduit system [0236] 61 Tubular section of 60, made of a refractory material [0237] 62 Coating or lining of conduit element 60 comprising at least one noble metal [0238] 70 Internal or external power supply network, e.g. with 220 V RMS voltage and an exemplary basic frequency ω.sub.0 of 50 Hz of the alternating voltage [0239] 71 Fused contactor or protection switch [0240] 72 Control circuit for thyristors T1 and T2 [0241] 73 Variable transformer [0242] 81 Particle in the form of a needle comprising noble metal [0243] 82 Spherical particle comprising noble metal [0244] 101, 105 Measurement curves for a melting temperature of 1500° C. [0245] 102, 106 Measurement curves for a melting temperature of 1400° C. [0246] 103, 107 Measurement curves for a melting temperature of 1300° C. [0247] 104, 108 Measurement curves for a melting temperature of 1200° C. [0248] 701, 703, 705 Current measurement curves [0249] 702, 704, 706 Electrode potential measurement curves [0250] F Glass fill level during impedance measurement [0251] G Generator G.sub.p Size of noble metal comprising particle [0252] P Direction of currents I(ω) in molten glass 2 [0253] Sp1 Voltage jump in a full wave of U(ω) [0254] Sp2 Voltage jump in a full wave of U(ω) [0255] Sp3 Voltage jump in a full wave of U(ω) [0256] Sp4 Voltage jump in a full wave of U(ω) [0257] T1 Thyristor [0258] T2 Thyristor [0259] U1 First potential to which thyristors T1 and T2 are applied [0260] U2 Second potential to which thyristors T1 and T2 are applied [0261] U Connection of the variable transformer to electrode 31 [0262] OF0 Heating circuit of overflow 0 [0263] OF1 Heating circuit of overflow 1 [0264] OF2 Heating circuit of overflow 2 [0265] V Connection of the variable transformer to electrode 32 [0266] PE Connection to ground potential [0267] E Ground potential for grounding respective assemblies, e.g. the conduit element or conduit system, which is also referred to as a channel [0268] Vw.sub.1 Full wave of a substantially sinusoidal current I(ω) [0269] Hw.sub.1 First half-wave of a substantially non-sinusoidal current I(ω) [0270] Hw.sub.2 Second half-wave of a substantially non-sinusoidal current I(ω)