AIR SEALED BEARING FOR AN INDUSTRIAL CENTRIFUGE FOR CHEMICAL EXTRACTION
20220001397 · 2022-01-06
Assignee
Inventors
- Edward D. Dunsmuir (Hamilton, OH, US)
- Steven Myers (Fairfield, OH, US)
- William Temple (Brookville, IN, US)
Cpc classification
B04B3/00
PERFORMING OPERATIONS; TRANSPORTING
B04B9/12
PERFORMING OPERATIONS; TRANSPORTING
B04B7/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An industrial centrifuge for extracting one or more compounds from biomass includes a centrifuge basket disposed within a cylindrical vessel. The centrifuge basket includes a cylindrical sidewall comprising an upper perforated portion and a lower solid portion and a basket baseplate coupled to the sidewall between the upper perforated portion and the lower solid portion. The centrifuge includes a spindle coupled to the basket baseplate, a spindle bearing assembly, and a contact seal disposed between the spindle bearing assembly and the basket baseplate. The lower solid portion of the sidewall, the spindle, and the basket baseplate define a skirted volume. During operation of the industrial centrifuge, air trapped within the skirted volume provides an air seal between an extraction fluid in the cylindrical vessel and the contact seal, spindle bearing assembly, or both, to prevent extraction fluid from contacting the spindle bearings and causing damage thereto.
Claims
1. An industrial centrifuge for extracting one or more compounds from biomass, the industrial centrifuge comprising: a centrifuge basket disposed within a cylindrical vessel, the centrifuge basket comprising: a sidewall comprising an upper perforated portion and a lower solid portion, where the sidewall is cylindrical; a basket baseplate coupled to an inner surface of the sidewall between the upper perforated portion and the lower solid portion; and a spindle coupled to the basket baseplate and operatively coupled to a drive mechanism operable to rotate the spindle about an axis; a spindle bearing assembly coupled to the cylindrical vessel and disposed between a bottom of the cylindrical vessel and the basket baseplate; and a contact seal disposed between the spindle bearing assembly and the basket baseplate; wherein: the spindle passes vertically through the spindle bearing assembly and extends vertically downward to the drive mechanism disposed vertically below the bottom of the cylindrical vessel; the lower solid portion of the sidewall, a portion of the spindle, and the basket baseplate define a skirted volume; at least a portion of the spindle bearing assembly is disposed within the skirted volume; and during operation of the industrial centrifuge, air trapped within the skirted volume provides an air seal between an extraction fluid in the cylindrical vessel and the contact seal.
2. The industrial centrifuge of claim 1, wherein a center plane of the basket baseplate is disposed vertically below a horizontal plane P tangent to a bottom of perforations in a bottommost row of perforations of the upper perforated portion of the sidewall.
3. The industrial centrifuge of claim 1, wherein the basket baseplate is sealed against the sidewall to prevent liquids or gases from passing through the joint between the basket baseplate and the sidewall.
4. The industrial centrifuge of claim 1, further comprising a spindle attachment assembly coupled to the basket baseplate, wherein: the spindle attachment assembly couples the spindle to the basket baseplate; and the skirted volume comprises an annular volume defined by the lower solid portion of the sidewall, the basket baseplate, a housing of the spindle attachment assembly, the portion of the spindle, and the portion of the spindle bearing assembly.
5. The industrial centrifuge of claim 4, wherein the spindle attachment assembly is coupled to a bottommost surface of the basket baseplate.
6. The industrial centrifuge of claim 4, wherein the basket baseplate is sealed against the spindle attachment assembly, where the seal prevents liquids or gases from passing through the joint between the basket baseplate and the spindle attachment assembly.
7. The industrial centrifuge of claim 1, wherein at least a portion of the spindle bearing assembly is disposed vertically above a bottommost end of the lower solid portion of the sidewall.
8. The industrial centrifuge of claim 1, wherein a vertical distance between the bottommost end of the lower solid portion of the sidewall and a point on the bottommost surface of the basket baseplate is greater than a shortest vertical distance between the spindle bearing assembly and the point on the bottommost surface of the basket baseplate.
9. The industrial centrifuge of claim 1, wherein the spindle bearing assembly is mounted in a bearing housing that surrounds the spindle bearing assembly.
10. The industrial centrifuge of claim 9, wherein at least a portion of the bearing housing is disposed within the skirted volume.
11. The industrial centrifuge of claim 9, wherein a bottommost end of the lower solid portion of the sidewall is disposed vertically below at least a portion of the bearing housing.
12. The industrial centrifuge of claim 1, wherein the lower solid portion of the sidewall of the centrifuge basket does not have perforations or openings.
13. The industrial centrifuge of claim 1, wherein the basket baseplate is a solid disk-shaped plate.
14. The industrial centrifuge of claim 9, wherein the basket baseplate does not have perforations or openings that allow gases or fluids to flow between the bottommost surface of the basket baseplate and the topmost surface of the basket baseplate.
15. The industrial centrifuge of claim 1, wherein the contact seal is a lip-type contact seal.
16. A centrifuge basket for an industrial centrifuge for extracting compounds from biomass, the centrifuge basket comprising: a sidewall comprising an upper perforated portion and a lower solid portion, where the sidewall is cylindrical and the lower solid portion does not include perforations; a basket baseplate coupled to an inner surface of the sidewall between the upper perforated portion and the lower solid portion; and wherein the lower solid portion of the sidewall and a bottommost surface of the basket baseplate define a skirted volume operable to form an air seal between an extraction fluid and one or more bearings during operation of an industrial centrifuge comprising the centrifuge basket.
17. The centrifuge basket of claim 16, wherein a center plane of the basket baseplate is disposed vertically below a horizontal plane P tangent to a bottom of perforations in a bottommost row of perforations of the upper perforated portion of the sidewall.
18. The centrifuge basket of claim 16, wherein the basket baseplate is sealed against the sidewall to prevent liquids or gases from passing through the joint between the basket baseplate and the sidewall.
19. The centrifuge basket of claim 16, further comprising a spindle attachment assembly coupled to the basket baseplate, wherein: the spindle attachment assembly is operable to couple the basket baseplate to a spindle; and the skirted volume comprises an annular volume defined by the lower solid portion of the sidewall, the basket baseplate, a housing of the spindle attachment assembly, and a portion of the spindle coupled to the spindle attachment assembly.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0008] The following detailed description of specific embodiments of the present disclosure can be best understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DESCRIPTION
[0015] The present application is directed to methods and seals for reducing or preventing damage to bearings of industrial centrifuges caused by exposure of spindle bearings, motor bearings, or both to the extraction fluid. In particular, the present disclosure is directed to industrial centrifuges having a centrifuge basket and spindle bearing assembly that create an air seal capable of preventing exposure of the spindle bearing, the motor bearing, or both to the extraction fluid, thereby, reducing the potential for damage to the spindle bearing, motor bearing, or both.
[0016] Sealing bearings, such as rotating shaft ball and roller bearings, against wet environments can be challenging. Three different types of ball bearings can be identified: open bearings (where the balls and ball races are exposed); shielded bearings; and sealed bearings. Open bearings, such as open ball bearings, are the most cost efficient bearings and are bearings in which the balls bearings and ball races are exposed, which may allow fluids, solid debris, or both to contact the balls and ball races. In the case of open bearings in an industrial extraction centrifuge, the balls and ball races are open to exposure to the extraction fluid, which can cause damage to the balls and ball races.
[0017] Shielded bearing can include one or more shields to protect the balls and ball races. Shields are metallic discs connected to the outer bearing race, with no contact between the shield bore and the bearing inner race. Shielded bearings may prevent solid debris and some liquids from penetrating into the bearing but do not completely prevent liquids from reaching the balls and ball races.
[0018] Sealed bearings may include one or more fluid seals, which may be constructed from various elastomeric materials and may be in contact with the shaft itself. The type of fluid seal material selected can depend on compatibility with environmental factors such as the fluid composition, viscosity, temperature, and fluid hydraulic pressure. Mechanical factors such as whether the shaft is sliding (as in a hydraulic cylinder) or rotating (as in a pump or centrifuge), and the shaft surface speed can also influence selection of the seal type.
[0019] Certain companies such as A.W. Chesterton of Groveland, Mass. specialize in rotating shaft sealing solutions, which are largely used in pumps and valves. Shaft seals range from simple elastomer lip seals to complex rotating face seal assemblies. Seals acceptable for use with extraction centrifuges operating with −40° F. cooled extraction fluids, such as alcohols or aliphatic solvents, are complicated. The primary technical problem is finding an elastomer that is still elastic at −40° F. (−40° C.) and is not degraded by exposure to organic solvents such as but not limited to ethanol, heptane, or other extraction fluid. Functional motor bearing seal assemblies for industrial centrifuges which are useable in contact with −40° F. cooled extraction fluids such as ethanol or heptane, therefore, cost many thousands of dollars.
[0020] The present disclosure is directed to an air seal for the spindle bearings of the spindle bearing assembly, the motor bearings, or both of an industrial centrifuge for cold solvent extraction. The air seal of the present disclosure can prevent contact between the rotating spindle, motor, and/or static spindle bearing seal and the extraction fluid, which can be −40° F. ethanol or heptane in a chemical extraction centrifuge. Other extraction fluids suitable for cold temperature extractions are also contemplated.
[0021] The air seal is created by forming an air bubble disposed between the seal surface and the extraction fluid interface. The air bubble may be formed under the centrifuge base plate, as will be described further in the present disclosure. In particular, the centrifuge base plate and a lower solid portion of a sidewall of the centrifuge basket may define a skirted volume that is airtight. The spindle bearing of the rotating spindle supporting the centrifuge basket may be arranged to always be within the air bubble formed within the skirted volume defined underneath the centrifuge baseplate. Only the air in the air bubble contacts the spindle bearing, motor bearings, or both. Thus, the air in the air bubble separates the spindle bearings, motor bearings, or both from the extraction fluid. The air seal may allow simpler, commercially available rotary non-fluid resistant bearing seals to be used, such as lip or face seals. These standard seals cost a small fraction of the price of custom fluid-resistant bearing seal assemblies usable in contact with −40° F. pure ethanol or heptane extraction fluids.
[0022]
[0023] Referring again to
[0024] Referring now to
[0025] The sidewall 310 of the centrifuge basket 100 may be formed by perforating a portion of a flat metal sheet to create the upper perforated portion 320. The partially perforated flat metal sheet may then be rolled into a cylindrical shape and the ends of the partially perforated metal sheet may then be welded together along a seam 315 to produce the sidewall 310 of the centrifuge basket 100 having a cylindrical shape. The top edge of the sidewall 310 may then be welded to the edges of the reinforcing ring 340.
[0026] The centrifuge basket 100 may further include a basket baseplate 350, which may be a disk-shaped plate. The basket baseplate 350 may be coupled/welded to the sidewall 310 between the upper perforated portion 320 and the lower solid portion 330 of the sidewall 310. The basket baseplate 350 may be oriented horizontally such that a center plane C of the basket baseplate 350 is perpendicular to the +/−Z direction of the coordinate axis in
[0027] Referring to
[0028] The basket baseplate 350 may be coupled to the inner surface of the sidewall 310 in a manner that prevents penetration of extraction fluid between the basket baseplate 350 and the inner surface of the sidewall 310. The basket baseplate 350 may be coupled, such as welded, to the sidewall 310 so that the basket baseplate 350 is sealed against the sidewall 310 to prevent liquids or gases from passing through the joint between the basket baseplate 350 and the sidewall 310. The joint coupling the basket baseplate 350 to the sidewall 310 may be air tight in order for the basket baseplate 350 and lower solid portion 330 of the sidewall 310 to form an air bubble without allowing air to escape the bubble or extraction fluid to infiltrate the bubble through the joint.
[0029] Referring again to
[0030] The spindle attachment assembly 380 may include a housing 382 and a solid cover 390. The basket baseplate 350 may have a center opening, and the housing 382 of the spindle attachment assembly 380 may be disposed within the opening and coupled to the basket baseplate 350, as indicated previously herein. In embodiments, the basket baseplate 350 may be welded to the housing 382 of the spindle attachment assembly 380 with one or more welds 370. The spindle attachment assembly 380 may be coupled to the basket baseplate 350 in a manner that prevents penetration of the extraction fluid between the basket baseplate 350 and the spindle attachment assembly 380. The basket baseplate 350 may be coupled, such as welded, to the spindle attachment assembly 380 so that the basket baseplate 350 is sealed against the spindle attachment assembly 380 to prevent liquids or gases from passing through the joint between the basket baseplate 350 and the spindle attachment assembly 380. The joint coupling the basket baseplate 350 to the spindle attachment assembly 380 may be air tight in order for the basket baseplate 350 and lower solid portion 330 of the sidewall 310 to form an air bubble without allowing air to escape the bubble or extraction fluid to infiltrate the bubble through the joint between the basket baseplate 350 and the spindle attachment assembly 380.
[0031] Referring again to
[0032] In one type of chemical extraction centrifuge, the cylindrical centrifuge basket 100 may spin reversibly at rotational speeds of up to approximately 100 rotations per minute (RPM). However, in some embodiments, the industrial centrifuge 10 of the present disclosure may be operated at rotational speeds of greater than 100 RPM.
[0033] Referring now to
[0034] The rotating spindle 70 may be affixed to the centrifuge basket 100 using the spindle attachment assembly 380. The spindle 70 may pass through the spindle bearing assemblies 420 and 460 mounted in a bearing housing 465, which may be coupled to the curb baseplate 430. The bearing housing 465 may surround the spindle bearing assemblies. The curb baseplate 430 may be attached to the raised machine floor 30. The spindle 70 may pass vertically through the spindle bearing assemblies 420 and 460 and may extend vertically downward (e.g., in the −Z direction of the coordinate axis of
[0035] Referring again to
[0036] The industrial centrifuge 10 may include an inlet pipe 470 and an outlet pipe 480. The inlet pipe 470 for the extraction fluid may enter through the top of the cylindrical vessel 20, such as through the sealed top lid 412. All extraction fluid may be drained out of the curb through the outlet pipe 480. Both the outlet pipe 480 and bearing housing 465 may be attached and sealed to curb baseplate 430 in a manner that prevents leakage of the extraction fluid between the curb baseplate 430 and the bearing housing 465 and outlet pipe 480.
[0037] Referring again to
[0038] The skirted volume 354 may be initially filled with air prior to operation of the industrial centrifuge 10 and may enable formation of an air bubble 490 within the skirted volume 354 when the extraction fluid is added to the cylindrical vessel 20 during operation. The air bubble 490 formed in the skirted volume 354 may provide an air seal between the extraction fluid 472 in the cylindrical vessel 20 and the lip-type contact seal 440 disposed between the spindle attachment assembly 380 and the spindle bearing assembly 420. The air seal created by the air bubble 490 may reduce or prevent contact between the extraction fluid 472 and the lip-type contact seal 440, which may reduce or prevent intrusion of the extraction fluid 472 into the spindle bearing assemblies 420, 460.
[0039] In embodiments, at least a portion of the spindle bearing assembly 420 may be disposed within the skirted volume 354 such that the portion of the spindle bearing assembly 420 may be contained within the air bubble 490 when the cylindrical vessel 20 is filled with extraction fluid 472. At least a portion of the spindle bearing assembly 420 may be disposed vertically above the bottommost end 332 of the lower solid portion 330 of the sidewall 310. When the cylindrical vessel 20 is filled with extraction fluid 472 to the working level 475, the volume of extraction fluid 472 in the cylindrical vessel 20 may exert hydrostatic pressure forces that may act to compress the air bubble 490 in the skirted volume 354, which may cause the final vertical level of the extraction fluid 472 in the skirted volume 354 to be higher than the bottommost end 332 of the lower solid portion 330 of the sidewall 310. To compensate for this effect, a vertical distance d between a topmost portion of the spindle bearing assembly 420 and the bottommost end 332 of the lower solid portion 330 of the sidewall 310 may be sufficiently large so that the air bubble 490 trapped by the skirted volume 354 contains at least a portion of the spindle bearing assembly 420 when the air bubble 490 is compressed by the extraction fluid 472 when filled to the working level 475 at the operating temperature of the industrial centrifuge 10, such as a temperature of −40° C. In other words, the vertical distance d should be sufficient to allow the air bubble 490 to be compressed by the extraction fluid during filling while still maintaining a portion of the spindle bearing assembly 420 within the air bubble 490. The vertical distance d between the topmost portion of the spindle bearing assembly 420 and the bottommost end 332 of the lower solid portion 330 of the sidewall 310 may depend on the dimensions of the cylindrical vessel 20 (e.g., the height), the total volume defined by the skirted volume 354, the operating temperature of the industrial centrifuge 10, and the properties of the extraction fluid 472.
[0040] In embodiments, at least a portion of the bearing housing 465 may be disposed within the skirted volume 354 such that the topmost portion of the bearing housing 465 is contained within the air bubble 490 when the cylindrical vessel 20 is filled with the extraction fluid 472. At least a portion of the bearing housing 465 may be disposed vertically above the bottommost end 332 of the lower solid portion 330 of the sidewall 310. As previously discussed, the extraction fluid 472 may compress the air bubble 490 when the cylindrical vessel 20 is filled to the working level 475. Thus, a vertical distance between a topmost portion of the bearing housing 465 and the bottommost end 332 of the lower solid portion 330 of the sidewall 310 may be sufficiently large so that the air bubble 490 trapped by the skirted volume 354 contains at least a portion of the bearing housing 465 when the air bubble 490 is compressed by the extraction fluid 472 when filled to the working level 475 at the operating temperature of the industrial centrifuge 10, such as a temperature of −40° C. In other words, the vertical distance should be sufficient to allow the air bubble 490 to be compressed by the extraction fluid during filling while still maintaining a portion of the bearing housing 465 within the air bubble 490. The vertical distance between the topmost portion of the bearing housing 465 and the bottommost end 332 of the lower solid portion 330 of the sidewall 310 may depend on the dimensions of the cylindrical vessel 20 (e.g., the height), the total volume defined by the skirted volume 354, the operating temperature of the industrial centrifuge 10, and the properties of the extraction fluid 472
[0041] Referring again to
[0042] As previously discussed, the rotating spindle attachment assembly 380 may be rigidly attached to the centrifuge basket 100. The spindle bearing assembly 420 may be attached to curb baseplate 430, with a lip type contact seal 440 attached to spindle bearing assembly 420. By design, the gap between the spindle attachment assembly 380 and the spindle bearing assembly 420 may be enclosed in the air bubble 490 defined by the skirted volume 354 so that the lip-type contact seal 440 is positioned near the center of the air bubble 490. Thus, the air bubble 490 may form an air seal including the lip type contact seal 440, which may exclude the extraction fluid 472 from the spindle bearing assembly 420.
[0043] Forming an air bubble 490 in the skirted volume 354 defined underneath the centrifuge basket baseplate 350, as shown in
[0044] Many modifications and other embodiments of the present disclosure set forth herein will come to mind to one skilled in the art to which this subject matter pertains, once having the benefit of the teachings in the foregoing descriptions and associated drawings. Therefore, it is understood that the subject matter of the present disclosure is not limited to the specific embodiments disclosed, and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purpose of limitation.