Electronic pressure gauge for pressurized system with variable outlet flows
11168840 · 2021-11-09
Assignee
Inventors
- William C. Dean (Valley Park, MO, US)
- Matthew Zeid (Ballwin, MO, US)
- Russell Jacobsmeyer (Labadie, MO, US)
Cpc classification
F17C2223/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/8242
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/8175
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01L19/0092
PHYSICS
F16K37/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/8326
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0119
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0495
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0338
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/0041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0491
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0434
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01F9/00
PHYSICS
F16K3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pressure gauge system for a tank with a variable flow rate that provides a user with an indication of how much usable time is left in a pressurized gas tank given a particular selected flow rate or operational condition and what pressure of gas is left in the tank.
Claims
1. A method for determining the available duration of a gas in a gas cylinder comprising: providing a system comprising: a gas cylinder containing an amount of a gas; a gas outlet connector in fluid communication with said gas cylinder via a variable gas flow rate regulator settable to a plurality of gas flow rates; a variable resistance potentiometer; a pressure sensor; a processor; and a display; determining the gas pressure of said amount of gas in said gas cylinder using said pressure sensor; setting said variable gas flow rate regulator to a selected gas flow rate in said plurality of gas flow rates; detecting said selected gas flow rate with said variable resistance potentiometer; receiving at said processor: an indication of said selected gas flow rate detected in said detecting step; and an indication of said gas pressure determined at said determining step; calculating, using said processor, an estimated duration of said amount of gas in said gas cylinder based least in part on said indication of said selected gas flow rate and said indication of sensed gas pressure received in said receiving step; and displaying said calculated estimated duration of said amount of gas on said display; initiating a first alarm only if said calculated duration of said gas supply is below a first preset duration and said selected gas flow rate results in said gas pressure in said gas cylinder decreasing; and initiating a second alarm only if said calculated duration of said gas supply is below a second preset duration and said gas cylinder is not in use.
2. The method of claim 1 further comprising: recording said calculated estimated duration of said amount of gas and said selected gas flow rate; associating said recording with a time at which said recording was made; and repeating said recording and associating at a plurality of different times.
3. The method of claim 2 further comprising: retrieving said plurality of recordings at a later time; and utilizing said retrieved plurality of recordings to predict a lifespan of said gas cylinder.
4. The method of claim 1 wherein said method occurs in real time.
5. The method of claim 1 wherein said a plurality of flow rate positions comprises positions on a continuously variable flow rate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(3)
(4)
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(12)
DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(13) There is described herein, among other things, a pressure gauge system for a tank with a variable flow rate that provides a user with an indication of how much usable time is left in a pressurized gas tank given a particular selected flow rate or operational condition and what pressure of gas is left in the tank. This time display may be provided in real time or near real time and the pressure gauge system can also provide additional information to a user, such as asset tracking information, historical usage information, and future predictive information. This additional information can also be provided in real time or near real time.
(14) Throughout this disclosure, the term “real time” refers to software and/or hardware operating within operational deadlines for a given event to commence or complete, or for a given module, software, or system to respond, and generally invokes that the response or performance time is, in ordinary user perception and considered the technological context, effectively generally cotemporaneous with a reference event. Those of ordinary skill in the art understand that “real time” does not literally mean the system processes input and/or responds instantaneously, but rather that the system processes and/or responds rapidly enough that the processing or response time is within the general human perception of the passage of real time in the operational context of the program. Those of ordinary skill in the art understand that, where the operational context is updating a graphical user interface, “real time” normally implies a response time of no more than one second of actual time, with milliseconds or microseconds being preferable. However, those of ordinary skill in the art also understand that, under other operational contexts, a system operating in “real time” may exhibit delays longer than one second, particularly where network operations are involved.
(15)
(16) In order to provide for certain safety checks and information transfer, the system (100) will typically provide a visual display of the available time, flow (discharge) rate, and cylinder pressure, but this is not strictly necessary and alternative embodiments may provide any combination of these. The system (100) also may provide for audible and/or visual alerts to provide warning signals when the tank (200) reaches a certain preset level of pressure, the tank (200) reaches a certain preset duration of remaining gas, and/or the battery (361) level of the system (100) reaches a certain preset level(s) where it needs to be replaced to avoid concern of the system (100) turning off inadvertently due to lack of power.
(17)
(18) As can be best seen in
(19)
(20) In order to provide for gas (293) flow from the tank (200), a user will turn the manual selector knob (201) at the top of the system (100), this will result in the knob (201) rotating a shaft (211) which is in turn connected, directly or indirectly, to a plate (213). The plate (213) will comprise a plurality of orifices (217) which are interchangeably positioned in alignment or out of alignment with the low pressure output of the regulator which is at intermediate outlet passage (215). To meter the gas (293) flow down to a desired flow, the user would turn the manual selector knob (201) until the desired flow rate was selected. This may be indicated by markings on the knob (201) itself or may be through viewing the flow rate on the display (401) as discussed later. As the knob (201) is turned, the various orifices (217) are lined up and pulled out of alignment with an intermediate outlet passage (215) generally in an expected manner (e.g. they get bigger the more the knob (201) is turned). Thus, as the knob (201) is turned the specific amount to correspond to a flow, the orifice (217) which provides the flow selected is positioned in line with the intermediate outlet passage (215). The selection generally occurs via direct mechanical translation of the motion of the knob (201) to the shaft (211) relative to the body (214) and plate (213).
(21) It should be recognized that the method of selecting flow can be discrete, such as where the plate (213) includes distinct orifices (217) interspersed with multiple sections of solid material, or can be continuous, such as where various orifices (217) are interconnected (effectively being a single orifice) but the size of orifice (217) in alignment with the intermediate outlet passage (215) changes size along a continuous spectrum as the knob (201) is turned. To correspond to this, the selector knob (201) can be designed so as to have discrete “turned-to” locations, such as, for example, being in a stepping pattern where spaces between the orifices (217) generally cannot be selected, or can allow for free movement through all positions.
(22) Once an orifice (217) is aligned with the intermediate outlet passage (215) from the low pressure output of the regulator, the regulated, metered gas (293) is routed out through the selected orifice (217) and into a gas outlet connector (301). In the preferred embodiment, there will generally be two connectors. A first connector (301) will be the one intended to be primarily used and will comprise a barbed fitting over which a rubber, silicone, or plastic hose (311) can be readily attached and held in place by friction or other methods. These types of fittings are well understood by those of ordinary skill in the art. The gas (293) will then flow through the hose (311) to an end use.
(23) In the depicted embodiment, the system (100) also includes a second outlet (303). This outlet (303) can provide a particularly large gas flow designed for different uses and therefore will comprise a different style of connector (303). Gas flow to this connector (303) may correspond to a specific position of the knob (201) or may correspond to a control given via a different method. For example, this connector (303) may be designed and positioned such that when a hose with a mating connector is connected to it, the gas (293) flow from the regulator is allowed to bypass the intermediate outlet passage (215) and plate (213) to go to a separate path via a different inlet.
(24) Inclusion of this alternative connector (303) allows for the tank (200) to be used in certain high flow-rate applications. Such a connector (303) can be particularly useful when the tank (200) is connected to certain machines such as, but not limited to, a ventilator or incubator.
(25) Further, the inclusion of connectors (302) and (303) can provide for purging the tank prior to refill, so that the tank is quickly discharged. The connector (302) can be used to refill the tank (200) when it is empty.
(26) In order to determine the flow rate of the tank at any given time, it is preferable that a continuous analog sensor be provided which in the depicted embodiment of
(27) This signal is then routed from the membrane potentiometer (221), into the display subsystem (4) where it connects to a controller (403) as shown in
(28) The term “real time” as used herein refers to operation within operational deadlines for a given event to commence or complete, or for a given module, software, or system to respond, and generally invokes that the response or performance time is, in ordinary user perception and considered the technological context, effectively generally contemporaneous with a reference event. Those of ordinary skill in the art understand that “real time” does not literally mean the system processes input and/or responds instantaneously, but rather that the system processes and/or responds rapidly enough that the processing or response time is within the general human perception of it being instantaneous compared to the passage of time in the operational context of the program. Those of ordinary skill in the art understand that, where the operational context is a graphical user interface, “real time” normally implies a response time of no more than one second of actual time, with milliseconds or microseconds being preferable. However, those of ordinary skill in the art also understand that, under other operational contexts, a system operating in “real time” may exhibit delays longer than one second, particularly where network operations are involved.
(29) The converted signal from the controller (403) is then sent through wiring, such as elastomeric strips (413) to a display (401). In the present embodiment, this is an LCD display but other displays may be used as would be understood by one of ordinary skill in the art. The display (401) receives the signal and appropriate energizing of the display (401) occurs to display the flow setting selected by the user. The display (401) and controller (403) may also be provided with a suitable power source such as, but not limited to, a battery (361).
(30) The controller (403) may also provide additional functionality to the above to provide the system with additional features. For example, the controller (403) may include a transceiver or other network communication array which can communicate with an external communications system or network. This can allow the controller (403) to communicate information such as, but not limited to, usage patterns of tanks (200) including how they are being handled by both those discharging them and those refilling them. The communication can alternatively or additionally related to a tank (200) location to provide for asset location or similar services. Still further, communication can be to provide communications with existing infrastructure systems including security systems, assets control systems, and other systems which are interested in the location, use, or current, prior, or expected future characteristics of tank (200).
(31) A “transceiver” refers to equipment, or a set of equipment, having the hardware, circuitry, and/or software to generate and transmit electromagnetic waves carrying messages, signals, data, or other information. A transceiver may also comprise the componentry to receive electric signals containing such messages, signals, data, or other information, and convert them to such electromagnetic waves. A transceiver also refers to equipment, or a set of equipment, having the hardware, circuitry, and/or software to receive such transmitted electromagnetic waves and convert them into signals, usually electrical, from which the message, signal, data, or other information may be extracted.
(32) Throughout this disclosure, the term “network” or “communications system” refers to a generally wireless network used in the systems and methods of the present disclosure. A network may use general networking protocols and standards and may be, but is not necessarily, a special-purpose network. That is, while the nodes in the network could be deployed for the specific purpose of setting up a network specifically for the present systems, they need not be and generally will not be. Ordinary wireless networks established for other purposes may be used to implement the systems and methods described herein.
(33) As best shown in
(34) In addition to providing an indication of the flow rate and remaining pressure, the system (100) can utilize these pieces of information to calculate an expected duration of gas (293) left in the cylinder (200). Specifically, with knowledge of the amount of gas (293) in the cylinder (200) and the rate at which it is currently leaving, the amount of time can be determined before the tank (200) reaches a predetermined value at which the tank must be refilled. Generally, this is an indication that the tank (200) is effectively empty.
(35) The expected duration of gas (293) in the cylinder (200) may be calculated using any number of techniques. In one embodiment, the gas pressure can be compared to the flow rate based on an assumed linear relationship between the change in gas pressure and the flow rate, and an estimate of the remaining amount of gas (in terms of amount of time at the current flow rate) can be calculated. This is because the gas is typically highly pressurized, and the mass of available gas, compared to the relatively low flow rate, results in an effectively linear or other known or predictable behavior of the pressure as the relatively small amounts of gas are released. This rate, once known or determined, can be used to estimate the amount of time remaining at the current flow rate until the pressure is low enough that the tank is considered “empty” for medical purposes, even though, in a physical sense, an amount of gas remains.
(36) Alternatively, the actual mass of gas in the tank (as opposed to the volume of the gas) may be estimated using well-known chemical formulae. By way of example and not limitation, the combined ideal gas law may be used to estimate the number of moles of gas remaining, which in turn can be used to estimate the mass. One of ordinary skill will understand the combined ideal gas law to be pV=nRT, wherein:
(37) p is pressure of the gas in the gas cylinder;
(38) V is the volume of the gas cylinder;
(39) n is the number of moles of gas in the gas cylinder;
(40) R is the universal gas constant; and
(41) T is the temperature of the gas.
(42) In some embodiments, temperature T is detected using a thermometer included in the system. However, in embodiments having a gas at high pressures, T changes little and can be treated as a constant for purposes of calculating mass to estimate the expected duration. This also simplifies the cost and complexity of the system by eliminating the thermometer. In an embodiment using the combined ideal gas law, the volume of the gas cylinder is known, and the identity and molar mass of the gas compound is known. These factors, when combined with the detected pressure, allow the mass of the remaining gas to be calculated. The mass, when combined with the flow rate, allows for an estimate of the amount of time remaining. By way of example and not limitation, because the flow rate of gas is known, the mass of gas flowing out of the tank can be estimated and compared with the mass remaining to estimate the duration.
(43) In conducting these calculations, one of ordinary skill will understand that the regulator can effectively render the flow rate constant, provided the gas cylinder contains enough gas at high enough pressure to maintain the flow rate. The pressure point at which the tank is considered “empty” is thus set at a pressure higher than the point at which the regulator can no longer maintain the constant flow rate. Thus, from the point of view of the flow rate, the flow rate is constant for a given setting, then dropping immediately to zero once the cylinder pressure reaches the “empty” threshold.
(44) It should be recognized that the tank (200) need not be truly empty (have no gas (293)) at the time the tank (200) is indicated as being “empty” and needing to be refilled. Because there will always be the potential for error in both readings of the rate and remaining pressure, it will commonly be the case that the system (100) will indicate that the tank (200) is “empty” when there is still some amount of gas remaining. Like the flow rate and remaining pressure, the duration of gas remaining in the tank will generally also be displayed on the display (401) after being calculated by the (micro)processor (423) or appropriate circuitry.
(45) The reasons for providing a user with an “empty” indication when the tank is not really empty are generally two-fold. In the first instance, such an indication means that a user will generally not utilize a tank (200) with very little gas remaining in it, even if the user does not require very much gas as the tank is indicated to be “empty”. A second reason to provide such an indication is so that if the user is currently using a tank (200) at the time it reaches the point where it needs to be refilled (“empty”), the gas flow does not immediately stop as it would if the tank (200) were actually empty. This allows a user with a tank (200) that is now in an alarm situation sufficient time to locate a replacement tank and prepare it to replace the current tank (200) before the oxygen flow from the tank (200) ceases or is reduced to an undesirably low level.
(46) In order to provide additional functionality, the controller (403) will often incorporate a variety of additional components. This can include, but is not limited to, a buzzer or similar audible signal generator (405) that can be operated when certain alarm conditions are met (e.g. such as when the tank (200) is considered empty). These signals can also change depending on how empty the tank is to provide a form of escalating alarm. The controller may also include a jumper or similar connection that can be set to indicate the size of the cylinder (200) being used to the controller (403) so that the system (100) can be installed on a variety of different tanks (200). Still further, the controller (403) may include an access port, such as, but not limited to a serial port, for flashing firmware updates, calibration of the pressure sensors, and/or downloading of usage data of the system (100) either as an alternative or additional methodology to a transceiver communicating wirelessly with a network.
(47) The controller (403) may also include functionality to allow for usage over time data. Specifically, the controller (403) may be able to record the flow rate and/or available gas in the tank (200) at any given time. As multiple readings are taken, the controller (403) can evaluate the recorded values for patterns. For example, the controller (403) may know that the tank (200) has historically been used at the same flow rate every morning at the same time for 6 days in a row. Based on this pattern, the controller (403) may predict that the tank (200) will be used the following morning at the same time, but that if that is the case the tank (200) will not have enough gas to provide the same rate at the same time on day eight. This could be used to trigger an alarm situation to a user either now, or after the seventh use. The information may also be sent via a network to a central monitoring agency. They can use this information to better predict when specific tanks (200) will need to be filled, or the information may be aggregated with information from other tanks (200) so that they can better provide refilling services to the organization using the tanks (200).
(48) In addition to the above, which will generally be for use only by technicians and not by a standard user, the user may also be provided with one or more user operable switches, buttons, touchscreens or similar manipulable objects to allow them to do such things as cycle the display (401) between different display modes, to cycle the system (100) between certain different operational modes as required, or to silence alarms that are no longer of interest.
(49) The system is generally expected to operate in a number of different modes. The first of these is the “Standby Mode” where all outlets (301) and (303) are in the OFF position and no gas (293) is flowing beyond the intermediate outlet passage (215) or through any other mode to connectors (303) or (301). In this arrangement, the tank (200) is ready and waiting to be used. There is no indication of an expected use lifetime as there is no flow rate. Instead, the tank (200) is simply sitting ready. It would be assumed that when in standby mode that the tank (200) has sufficient gas (293) to be useable with another patient, so the display (401) will commonly just show the pressure in digital and graphical form.
(50) An embodiment of this is shown in
(51) The system (100) also generally provides at least one “Alarm Mode”. An alarm occurs anytime the pressure reaches a certain preset level, reaches a certain preset duration of remaining gas flow, and/or when the battery (361) level(s) drop to a level where it needs replaced.
(52)
(53) While
(54) It should be recognized that
(55) While the above has contemplated possible displays (401) when the system (100) is not in use, or should not be in use,
(56) A variation on the above mode comprises a second “Therapy Mode,” but this for the gas-specific outlet fitting (303) and is shown in
(57) Another mode of operation can be a purge and refill mode. In this mode, the tank (200) is “empty” and is being purged of all remaining gas (293) to be completely refilled. In this situation, while the tank (200) is technically in an alarm situation, as the tank (200) is purging gas (293) while “empty”, this is not a situation where the alarm mode is usually desired. In this case, the tank (200) is specifically being purged for the purpose of being refilled and is not being used with a patient. The purge and refill mode will generally be accessed via an override button or switch which indicates that this mode is in effect to the controller (403). The override switch will often be selected through an action which is not generally known to the end user, but is only known by refill technicians. In this way, the alarms can be silenced while the tank (200) is being purged and refilled making it easier to purge and refill the tank without having to listen to alarms, but does not allow a less knowledgeable user to silence a needed alarm.
(58) As shown in
(59) While the invention has been disclosed in conjunction with a description of certain embodiments, including those that are currently believed to be the preferred embodiments, the detailed description is intended to be illustrative and should not be understood to limit the scope of the present disclosure. As would be understood by one of ordinary skill in the art, embodiments other than those described in detail herein are encompassed by the present invention. Modifications and variations of the described embodiments may be made without departing from the spirit and scope of the invention.