Process for making a functionalized hollow body, having a layer of glass, including a superposition of one or more siloxanes and contacting with a plasma
11167885 · 2021-11-09
Assignee
Inventors
- Eveline Rudigier-Voigt (Mainz, DE)
- Stephanie Mangold (Klein-Winternheim, DE)
- Jovana Djordjevic-Reiß (Mainz, DE)
- Thorsten Schneider (Nackenheim, DE)
- Andrea Anton (Hüffelsheim, DE)
Cpc classification
B32B2310/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
C03C23/00
CHEMISTRY; METALLURGY
B65D13/02
PERFORMING OPERATIONS; TRANSPORTING
C03C17/00
CHEMISTRY; METALLURGY
Abstract
A process for making a functionalized hollow body includes: providing a hollow body including a wall which at least partially surrounds an interior volume of the hollow body, the wall including a layer of glass and having a wall surface with a surface region; at least partially superimposing the layer of glass in the surface region with a functionalizing composition precursor on a side of the layer of glass which faces away from the interior volume, the functionalizing composition precursor including one or more siloxanes; and at least partially contacting the functionalizing composition precursor with a plasma, thereby obtaining the functionalized hollow body including a functionalizing composition which at least partially superimposes the layer of glass in the surface region on the side of the layer of glass which faces away from the interior volume.
Claims
1. A hollow body, comprising: a wall which at least partially surrounds an interior volume of the hollow body, the wall comprising a layer of glass and having a wall surface comprising a surface region; and a functionalizing composition superimposing the layer of glass at least in the surface region on a side of the layer of glass which is facing away from the interior volume, the functionalizing composition comprising one or more siloxanes and a catalyzing substance which is suitable for catalyzing a crosslinking of the one or more siloxanes.
2. The hollow body according to claim 1, wherein the functionalizing composition comprises the catalyzing substance at a proportion in a range from more than 0 up to less than 1 wt.-%, based on the functionalizing composition.
3. The hollow body according to claim 1, wherein the catalyzing substance comprises at least one of Pt or a peroxide.
4. The hollow body according to claim 1, wherein the hollow body is closed and the interior volume comprises a pharmaceutical composition.
5. The hollow body according to claim 1, wherein at least one of the one or more siloxanes is a polyalkylsiloxane.
6. The hollow body according to claim 1, wherein between the functionalizing composition and the wall surface there is a Si—O-bond.
7. The hollow body according to claim 1, wherein the one or more siloxanes is crosslinked.
8. The hollow body according to claim 1, wherein a coefficient of dry sliding friction of the wall surface at least in the surface region is less than 0.3.
9. The hollow body according to claim 1, wherein a thickness of the functionalizing composition is in the range of 50 to 750 nm.
10. The hollow body according to claim 1, wherein a contact angle for water of the wall surface at least in the surface region is at least 70°.
11. The hollow body according to claim 1, wherein the hollow body has a transmission coefficient for a transmission of light of a wavelength in a range from 400 nm to 2300 nm through the hollow body via the surface region of more than 0.7.
12. The hollow body according to claim 1, wherein the hollow body has a haze for a transmission of light through the hollow body via the surface region in a range from 5 to 50%.
13. The hollow body according to claim 1, wherein the hollow body is a container.
14. The hollow body according to claim 1, wherein the container is a packaging container for at least one of a medical packaging good or a pharmaceutical packaging good.
15. The hollow body according to claim 1, wherein the wall surface comprises an interior surface which faces the interior volume and an exterior surface which faces away from the interior volume, wherein the exterior surface comprises the surface region.
16. The hollow body according to claim 15, wherein the layer of glass is superimposed with the functionalizing composition across at least 10% of the exterior surface.
17. The hollow body according to claim 1, wherein the hollow body is obtainable by a process comprising as process steps: a) providing a hollow body precursor comprising the wall which at least partially surrounds the interior volume, the wall comprising the layer of glass and having the wall surface comprising the surface region; b) at least partially superimposing the layer of glass in the surface region with a functionalizing composition precursor on a side of the layer of glass which faces away from the interior volume, the functionalizing composition precursor comprising the one or more siloxanes; and c) at least partially contacting the functionalizing composition precursor with a plasma, thereby obtaining the functionalized hollow body comprising the functionalizing composition which at least partially superimposes the layer of glass in the surface region on the side of the layer of glass which faces away from the interior volume.
18. The hollow body according to claim 17, wherein the plasma is obtainable from a plasma precursor which is selected from the group consisting of Ar, N.sub.2, O.sub.2, air, and a combination of at least two thereof.
19. The hollow body according to claim 17, wherein the functionalizing composition precursor comprises the one or more siloxanes in total at a proportion in a range from 1 to 50 wt.-%, based on the total weight of the functionalizing composition precursor.
20. The hollow body according to claim 17, wherein the functionalizing composition precursor further comprises a vehicle at a proportion in a range from 45 to 99 wt.-%, based on the total weight of the functionalizing composition precursor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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(13) Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
(14) Hollow Body
(15) The hollow body provided according to the invention may have any size or shape appropriate in the context of the invention. In some embodiments, the head region of the hollow body comprises an opening, which allows for inserting a pharmaceutical composition into the interior volume of the hollow body. In that case, the wall surrounds the interior volume of the hollow body only partially. The hollow body may be a glass body or a glass container in that sense that the layer of glass extends over the full area of the wall surface. In that case, the layer of glass can determine a macroscopic shape of the wall. In some embodiments, the layer of glass is of a one-piece design. The layer of glass of such a glass body or a glass container may be made by blow molding a glass melt; or by preparing a tube of a glass, such as in the form of a hollow cylinder, forming the bottom of the hollow body from one end of the tube, thereby closing the tube at this end, and forming the head region of the hollow body from the opposite end of the tube. According to the nomenclature used herein, the wall of the hollow body comprises the layer of glass and every layer and every functionalization superimposed thereon. The wall sur-face is formed by the surface of the layer or functionalization which is positioned at an outer-most or innermost position of the wall.
(16) As used herein, the interior volume represents the full volume of the interior of the hollow body. This volume may be determined by filling the interior of the hollow body with water up to the brim and measuring the volume of the amount of water which the interior can take up to the brim. Hence, the interior volume as used herein is not a nominal volume as it is often referred to in the technical field of pharmacy. This nominal volume may for example be less than the interior volume by a factor of about 0.5.
(17) Glass
(18) The glass of the layer of glass may be any type of glass and may consist of any material or combination of materials suitable in the context of the invention. In some embodiments, the glass is suitable for pharmaceutical packaging. The glass may be of type I in accordance with the definitions of glass types in section 3.2.1 of the European Pharmacopoeia, 7th edition from 2011. Additionally or alternatively, the glass is selected from the group consisting of a borosilicate glass, an aluminosilicate glass, and fused silica; or a combination of at least two thereof. As used herein, an aluminosilicate glass is a glass which has a content of Al.sub.2O.sub.3 of more than 8 wt.-%, such as more than 9 wt.-% and/or in a range from 9 to 20 wt.-%, in each case based on the total weight of the glass. An exemplary aluminosilicate glass has a content of B.sub.2O.sub.3 of less than 8 wt.-%, such as at maximum 7 wt.-% and/or in a range from 0 to 7 wt.-%, in each case based on the total weight of the glass. As used herein, a borosilicate glass is a glass which has a content of B.sub.2O.sub.3 of at least 1 wt.-%, such as at least 2 wt.-%, at least 3 wt.-%, at least 4 wt.-%, at least 5 wt.-%, and/or in a range from 5 to 15 wt.-%, in each case based on the total weight of the glass. An exemplary borosilicate glass has a content of Al.sub.2O.sub.3 of less than 7.5 wt.-%, such as less than 6.5 wt.-% and/or in a range from 0 to 5.5 wt.-%, in each case based on the total weight of the glass. In a further aspect, the borosilicate glass may have a content of Al.sub.2O.sub.3 in a range from 3 to 7.5 wt.-%, such as in a range from 4 to 6 wt.-%, in each case based on the total weight of the glass.
(19) In some embodiments, the glass is essentially free from B. Therein, the wording “essentially free from B” refers to glasses which are free from B which has been added to the glass composition by purpose. This means that B may still be present as an impurity, but at a proportion of not more than 0.1 wt.-%, such as not more than 0.05 wt.-%, in each case based on the weight of the glass.
(20) Functionalizing Composition Precursor
(21) The functionalizing composition precursor is a precursor of the functionalizing composition according to the invention. Obtaining the functionalizing composition from the functionalizing composition precursor comprises contacting the functionalizing composition precursor with a plasma. In some embodiments, obtaining the functionalizing composition from the functionalizing composition precursor further comprises crosslinking the one or more siloxanes of the functionalizing composition precursor. This crosslinking may comprise an addition reaction or a hydrolyzing reaction or both. In some embodiments, the functionalizing composition precursor is liquid, such as an emulsion. In some embodiments, the functionalizing composition precursor comprises 2 or 3 different types of siloxanes.
(22) Plasma and Plasma Precursor
(23) The plasma may be any appropriate plasma. Further, any plasma precursor from which the pre-ceding plasma may be obtained may be applied as the plasma precursor in the context of the invention. The plasma precursor may be a gas. An exemplary plasma precursor comprises one selected from the group consisting of Ar, N.sub.2, O.sub.2, and air; or a combination of at least two thereof. Therein, a proportion of the Ar in the plasma precursor may be in a range from 50 to 100 vol.-%, such as 50 to less than 100 vol.-%, 50 to 95 vol.-%, 50 to 90 vol.-%, or 50 to 85 vol.-%; or a proportion of the O.sub.2 in the plasma precursor may be in a range from more than 0 to 50 vol.-%, such as from more than 0 to 50 vol.-%, from 5 to 50 vol.-%, from more than 10 to 50 vol.-%, from more than 15 to 50 vol.-%; or both, in each case based on the total volume of the plasma precursor. An exemplary plasma precursor consists of 0.sub.2 and Ar. Obtaining the plasma from the plasma precursor may be effected in any manner suitable for creating a plasma. The obtaining may comprise irradiating the plasma precursor with electromagnetic waves, or passing an electric current through the plasma precursor, or both. Exemplary electromagnetic waves are one selected from the group consisting of electromagnetic waves with frequencies in the microwave range, electromagnetic waves at radio frequencies, electromagnetic waves at audio frequencies, and electromagnetic waves at low frequencies, or a combination of at least two thereof. An exemplary electromagnetic current is a DC current. An exemplary DC current is driven by one selected from the group consisting of a glow discharge, a corona discharge, and an electric arc, or by a combination of at least two thereof. The plasma precursor or the plasma or both may be characterized by an ionization energy in a range from 10 to 15 eV, such as from 11 to 14 eV or from 12 to 14 eV. In some embodiments, the plasma precursor or the plasma or both has an ionization energy at one selected from the group consisting of 12.1 eV, 13.6 eV, 15.6 eV, 14.5 eV, and 15.7 eV, or a combination of at least two thereof. The ionization energy at 12.1 eV can correspond to an ionization energy for obtaining O.sub.2.sup.+ from O.sub.2, the ionization energy at 13.6 eV to for obtaining O+ from O, the ionization energy at 15.6 eV to for obtaining N.sub.2.sup.+ from N.sub.2, the ionization energy at 14.5 eV to for obtaining N.sup.+ from N, the ionization energy at 15.7 eV to for obtaining Ar.sup.+ from Ar.
(24) Emulsion
(25) The functionalizing composition precursor may be an emulsion. As used herein, an emulsion is a mixture of at least two liquid phases. Therein, the at least two liquid phases as such are typically immiscible. In an emulsion, typically at least one liquid phase (referred to as dispersed phase) is dispersed in another liquid phase (referred to as continuous phase). The continuous phase may be the vehicle.
(26) Vehicle
(27) Any vehicle appropriate for being used in the context of the invention comes into consideration. Here, the vehicle is a, for example liquid, medium which allows for the at least partially superposition of the functionalizing composition precursor onto the surface region in a convenient, such as uniform, manner. When the functionalizing composition precursor is an emulsion, the vehicle may be a continuous phase of the emulsion. In general, the vehicle may be organic or inorganic or both. An exemplary vehicle is inorganic. An exemplary inorganic vehicle is water.
(28) Stabilizer
(29) Any stabilizer appropriate to be applied for purposes of the invention comes into consideration. An exemplary stabilizer is designed for stabilizing the functionalizing composition precursor, in particular in case of a functionalizing composition precursor which is an emulsion. Stabilizing the emulsion means decreasing a tendency of the emulsion two form two or more separate liquid phases. A stable emulsion does not form two or more separate liquid phases after a suitable waiting time. An unstable emulsion, however, tends to form two or more separate liquid phases over time.
(30) An exemplary stabilizer is one or more organic compounds. Exemplary organic compounds are polar or non-polar or a combination thereof. Exemplary non-polar compounds are selected from the group consisting of a linear hydrocarbon, a branched hydrocarbon, a cyclic hydrocarbon and an aromatic hydrocarbon or a combination of two or more thereof. Exemplary hydrocarbons are terpenes, paraffines, benzene, toluene, xylene, cyclo pentane, cyclo hexane, cyclo heptane, C.sub.4- to C.sub.12-hydrocarbons or a combination of at least two thereof.
(31) Exemplary polar compounds are aprotic or protic. Exemplary aprotic polar compounds are selected form the group consisting of an ester, an ether, a lactame and a ketone or a combination of at least two thereof. Amongst these, butylacetate, methoxybutylacetate, butyldiglycole, butyldiglycolacetate, methoxypropylacetate or a combination of at least two thereof are exemplary esters; dipropyleneglycolemonomethylether, dipropylenglycolemonobutylether, propyleneglycolemonobutylether, propyleneglycolmonopropylether, propyleneglycolmonoethylether or a combination of at least two thereof are exemplary ethers; ethylpyrrolidone, methylpyrrolidone or a combination of two thereof are exemplary lactames; and cyclohexanon is an exemplary ketone.
(32) Exemplary protic polar compounds are alcohols. Amongst these butylglycol, diacetonalcohol, diethylenglycol, C.sub.2 to C.sub.8-alcohol, monoethylenglycol, propylenglycol or a combination of at least two thereof are exemplary.
(33) Siloxanes
(34) In some embodiments, at least one of the one or more siloxanes in the functionalizing composition precursor, such as two or more thereof or all of the one or more siloxanes, is a polyorganosiloxane, such as a polyalkylsiloxane. An exemplary polyalkylsiloxane is a polymethylsiloxane. An exemplary polymethylsiloxane is a polydimethylsiloxane. In some embodiments, at least one, such as at least two or all, of the one or more siloxanes comprises a functional group which is suitable for crosslinking the one or more siloxanes. Here, the one or more siloxanes may comprise same or different functional groups. Further, an exemplary siloxane comprises a functional group selected from the group consisting of a vinyl group; an alkoxy group; an amino group; an epoxy group; a hydride group; a hydroxyl group, such as a carbinol group; an acrylate group, such as a methacrylate group; and a group containing F; or a combination of at least two thereof. Accordingly, the one or more siloxanes comprise one selected from the group contusing of a vinyl functional siloxane, such as a vinyl functional fluorosiloxane; an amino functional siloxane; a hydroxyl functional siloxane, such as a carbinol functional siloxane; an acrylate functional siloxane, such as a methacrylate functional siloxane; and a hydride functional siloxane; or a combination of at least two thereof. An exemplary vinyl functional siloxane is described by one of the following structural formulas:
(35) ##STR00001##
wherein m, n and p are integers which are independently form each other in a range from 2 to 10,000, such as from 3 to 5,000 or from 4 to 2,500. An exemplary vinyl functional fluorosiloxane is described by the following structural formula:
(36) ##STR00002##
wherein m and n are integers which are independently form each other in a range from 2 to 10,000, such as from 3 to 5,000 or from 4 to 2,500. An exemplary amino functional siloxane is described by one of the following structural formulas:
(37) ##STR00003##
wherein m and n are integers which are independently form each other in a range from 2 to 10,000, such as from 3 to 5,000 or from 4 to 2,500. An exemplary hydroxyl functional siloxane is described by one of the following structural formulas:
(38) ##STR00004##
wherein m and n are integers which are independently form each other in a range from 2 to 10,000, such as from 3 to 5,000 or from 4 to 2,500. An exemplary methacrylate functional siloxane is described by one of the following structural formulas:
(39) ##STR00005##
wherein m and n are integers which are independently form each other in a range from 2 to 10,000, such as from 3 to 5,000 or from 4 to 2,500. An exemplary hydride functional siloxane is described by one of the following structural formulas:
(40) ##STR00006##
wherein m and n are integers which are independently form each other in a range from 2 to 10,000, such as from 3 to 5,000 or from 4 to 2,500.
(41) Depyrogenation
(42) In some embodiments, the heating in the process step d) or the heating in the process step B) or both is a measure of a depyrogenation step. In the technical field of pharamacy, depyrogenation is a step of decreasing an amount of pyrogenic germs on a surface, such as via a heat-treatment. Therein, the amount of pyrogenic germs on the surface may be decreased as much as possible, such as by at least 80%, at least 90%, at least 95%, at least 99%, at least 99.5%, or by 100%, in each case based on an amount of the pyrogenic germs on the surface prior to the depyrogenation.
(43) Pharmaceutical Composition
(44) In the context of the invention, every suitable pharmaceutical composition comes into consideration. A pharmaceutical composition is a composition comprising at least one active ingredient. An exemplary active ingredient is a vaccine. The pharmaceutical composition may be fluid or solid or both. An exemplary solid composition is granular such as a powder, a multitude of tablets or a multitude of capsules. A further exemplary pharmaceutical composition is a parenteral, i.e. a composition which is intended to be administered via the parenteral route, which may be any route which is not enteral. Parenteral administration can be performed by injection, e.g. using a needle (usually a hypodermic needle) and a syringe, or by the insertion of an indwelling catheter.
(45) Wall
(46) Herein, the wall of the hollow body comprises a layer of glass. The wall may comprise further layers on one or both sides of the layer of glass. The layer of glass may extend laterally throughout the wall. This means that each point on the wall surface lies on top of a point of the layer of glass. The hollow body may be a hollow body of glass. In any case, the layers of the wall are joined to one another. Two layers are joined to one another when their adhesion to one another goes beyond van der Waals attraction forces. Unless otherwise indicated, the layers in a layer sequence may follow one another indirectly, in other words with one or at least two intermediate layers, or directly, in other words without an intermediate layer. This is particularly the case with the formulation wherein one layer superimposes another layer. Further, if an entity (e.g. composition precursor, particles) is superimposed onto a layer or a surface, this entity may be contacted with that layer or surface or it may not be contacted with that layer or surface, but be indirectly overlaid onto that layer or surface with another entity (e.g. a layer) in-between.
(47) Alkali Metal Barrier Layer and Hydrophobic Layer
(48) In some embodiments, the layer of glass of the hollow body is superimposed by an alkali metal barrier layer or by a hydrophobic layer or both, in each case towards the interior volume of the hollow body. The alkali metal barrier layer or by the hydrophobic layer or both may form at least a part of the interior surface, such as the full interior surface. The alkali metal barrier layer may consist of any material or any combination of materials which are suitable for providing a barrier action against migration of an alkali metal ion, such as against any alkali metal ion. The alkali metal barrier layer may be of a multilayer structure. In some embodiments, the alkali met-al barrier layer comprises SiO.sub.2, such as a layer of SiO.sub.2. Further, the hydrophobic layer may consist of any material or any combination of materials which provides a layer surface towards the interior volume which has a contact angle for wetting with water of more than 90°. The hydrophobic layer may allow for the formation of a well-defined cake upon freeze-drying, in particular in terms of a shape of the cake. An exemplary hydrophobic layer comprises a com-pound of the general formula SiO.sub.xC.sub.yH.sub.z, such as a layer of this compound. Therein, x is a number which is less than 1, such as in a range from 0.6 to 0.9 or from 0.7 to 0.8; y is a number in a range from 1.2 to 3.3, such as from 1.5 to 2.5; and z is a number as well.
(49) Catalyzing Substance
(50) Any material which is appropriate for catalyzing a crosslinking of the one or more siloxanes of the functionalizing composition precursor or the functionalizing composition comes may be applied for the purpose of the invention. Therein, the crosslinking may comprise an addition reaction or a hydrolyzing reaction or both. Exemplary catalyzing substances are Pt and perox-ides.
Measurement Methods
(51) The following measurement methods are to be used in the context of the invention. Unless otherwise specified, the measurements have to be carried out at an ambient temperature of 23° C., an ambient air pressure of 100 kPa (0.986 atm) and a relative atmospheric humidity of 50%.
(52) Contact Angle for Wetting with Water
(53) The contact angle of a surface for wetting with water is determined in accordance with the standard DIN 55660, parts 1 and 2. The contact angle is determined using the static method. Deviating from the standard, the measurement is conducted at curved surfaces as the wall of the hollow body is usually curved. Further, the measurements are conducted at 22 to 25° C. ambient temperature and 20 to 35% relative atmospheric humidity. A Drop Shape Analyzer —DSA30S from Krüss GmbH is applied for the measurements. Uncertainty of the measurement increases for contact angles below 10°.
(54) Wall Thickness and Tolerance of Wall Thickness
(55) The wall thickness and deviations from the mean value of the wall thickness (tolerance) are determined in accordance with the following standards for the respective type of hollow body:
(56) DIN ISO 8362-1 for vials,
(57) DIN ISO 9187-1 for ampoules,
(58) DIN ISO 110 4 0-4 for syringes,
(59) DIN ISO 13926-1 for cylindrical cartridges, and
(60) DIN ISO 11040-1 for dental cartridges.
(61) Transmission Coefficient
(62) Herein, the transmission coefficients are defined as T=I.sub.trans/I.sub.0, wherein I.sub.0 is the intensity of the light which is incident at a right angle on an incidence region of the surface region and I.sub.trans is the intensity of the light which leaves the hollow body on a side of the hollow body which is opposite to the incidence region. Hence, T refers to light which transmits the empty hollow body completely, i.e. one time through the wall into the empty interior volume and from there a second time through the wall out of the interior volume. Hence, the light transmits through two curved sections of the wall of the hollow body. The transmission coefficient is determined in accordance with the standard ISO 15368:2001(E), wherein an area of measurement of the dimensions 3 mm×4 mm is used. Further, the light is incident on the hollow body at a right angle to the vertical extension of the exterior surface of the hollow body. In some embodiments, the transmission coefficients herein refer to a hollow body of the type 2R according to DIN/ISO 8362 and to a transmission of the light through a part of the hollow body which is of the shape of a hollow cylinder.
(63) Haze
(64) The haze is a measure for the opacity of a transparent sample, such as a glass sample. The value of the haze represents the fraction of light which has been transmitted through the sample, here the empty container, and which is scattered out of a certain spatial angle around the optical axis. Thus, the haze quantifies material defects in the sample which negatively affect transparency. Herein, the haze is determined according to the standard ASTM D 1033. In accordance with this standard, 4 spectra are measured and for each of them the transmission coefficient is calculated. The haze value in % is calculated from these coefficients of transmission. A Thermo Scientific Evolution 600 spectrometer with integrating sphere and the software OptLab-SPX are applied for the measurements. In order to allow for measuring the diffusive transmission, the sample is positioned in front of the entrance of the integrating sphere. The reflection opening is left empty such that only the transmitted and scattered fraction of the incident light is detected. The fraction of the transmitted light which is not sufficiently scattered is not detected. Further measurements pertain to detection of the scattered light in the sphere (without sample) and to the overall transmission of the sample (reflection opening closed). All the measurement results are normalized to the overall transmission of the sphere without sample which is implemented as obligatory baseline correction in the software. Herein, the haze refers to light which transmits the hollow body completely, i.e. one time through the wall into the interior volume and from there a second time through the wall out of the interior volume. Hence, the light transmits through two curved sections of the wall of the hollow body. Further, the light is incident on the hollow body at a right angle to the vertical extension of the exterior surface of the hollow body. The hollow body may be a vial of the type 2R according to DIN/ISO 8362 and the transmission is conducted through a part of the hollow body which is of the shape of a hollow cylinder.
(65) Catalyzing Substance
(66) The catalyzing substance is detected via Secondary Neutral Mass Spectrometry (SNMS). This method is particularly suitable for detecting small amounts of Pt of a catalyzing substance. For the post-ionization a VUV-laser system (Excimer-Laser LPF 220 from Coherent Inc.) is used. Accordingly, laser light at a wavelength of 157 nm, a photon energy of 7.9 eV, a maximum pulse energy of 30 mJ, a pulse length of 17 ns and a maximum power density of 1.4.10.sup.8 W/cm.sup.2 is used. The surface area which is tested is at least 50 up to 500 μm.sup.2 large. The duration of measurement is at least 100 s, but not more than 5 min.
(67) Viscosity
(68) The viscosity of the functionalizing composition precursor is determined using a Brookfield Digital-Rheometer. Further, a DIN-Adapter 86 is used. The sample to be tested is positioned in a narrow gap between an inner and an outer cylinder. One of the two cylinders (DIN Adapter 86) is driven by a motor, the other remains coaxially fixed. In the narrow annular gap between the wall and the rotating body, the viscous liquid is sheared and thereby breaks the movement of the rotating body, which can be detected as a measuring signal by various means. During rotation of the rotating body, the shear stress is then measured given a defined velocity gradient (constant rotational speed). The viscosity of the liquid can then be determined from the values read and from the exact geometry of the rotating body used (DIN Adapter 86). The viscosity is determined under laminar conditions, not under turbulent conditions. For accurate measurements, the temperature is controlled. All measurements are conducted at 24° C.
(69) Scratch Test and Coefficient of Dry Sliding Friction
(70) An MCT MikroCombiTester (MCT S/N 01-04488) from CSM Instruments is applied for the scratch test and for measuring the coefficient of dry friction. As the friction partner, a hollow body which is identical to the hollow body to be tested, including any coatings or functionalizations, is used. Further, in the test same surfaces are scratched/slide against each other. The friction partner is hold in position by a special mount above the hollow body to be tested. Here, the friction partner and the hollow body to be tested incline an angle of 90° in a top view. For both measurements, the hollow body to be tested is moved forwards, thereby scratching over the surface of the friction partner at a well-defined force. For both tests, the hollow body to be measured is moved forwards underneath the friction partner at a velocity of 10 mm/min over a test length of 15 mm. In case of the scratch test, the test force is progressively increased from 0 to 30 N (load rate 19.99 N/min) across the test length. Afterwards, the scratched surface is checked with a microscope at a magnification of 5 times. In case of measuring the coefficient of dry sliding friction, a constant test force of 0.5 N is applied. The coefficient of dry friction is determined from the measured values, wherein only values after the initial 0.2 mm up to the full test length of 15 mm are considered, in order to minimize the influence of the static friction.
Example 1 (According to the Invention)
(71) Preparation of Functionalizing Emulsion:
(72) 181.20 g of high purity water (water for injection) are provided in a beaker. 28.80 g of DC366 (Dimethicone NF Emulsion 35%) from Dow Corning are added to the beaker and the obtained composition is stirred for 1 h with a magnetic stirrer at ambient temperature of 20° C. The thus obtained emulsion is ready for use.
(73) Functionalization with Emulsion:
(74) A commercially available glass vial of the type “Vial 2.00 ml Fiolax clear” from Schott AG, which is further of the type 2R according to DIN/ISO 8362, is provided. The surface of this vial does not have any coating or functionalization. This vial is washed as described below. The washed vial is immersed with its bottom first into the functionalizing emulsion, which has been prepared as set out above, at a velocity of 20 cm/min. Therein, the head region of the vial, including the vial opening, is not immersed into the emulsion in order to prevent contacting the interior surface of the vial with the emulsion. The vial is kept in the composition for 1 s. Afterwards, the vial is retracted from the emulsion at a velocity of 10 cm/min. Subsequently, the vial is kept as it is for 10 s at ambient temperature of 20° C. Then the vial is placed with its bottom onto an absorbent substrate such as a paper towel. Then the functionalizing emulsion which has been applied to the vial is cured by treating the solution for 10 s with a plasma. This plasma is obtained from a gas using a low-pressure plasma system of the type Nano from Diener electronic GmbH+Co. KG, Ebhausen, Germany. The system is operated at a constant frequency of 13.56 MHz and at 150 W. The gas consists of 15 vol.-% of O.sub.2 and 85 vol.-% of Ar. Further, the plasma has a temperature of 25° C. and a pressure of 5 mbar. Accordingly, the glass vial is not heated above 25° C. for the functionalization procedure. The DC366, which is used for functionalizing, comprises a catalyst which supports curing of the functionalization emulsion.
Example 2 (According to the Invention)
(75) Preparation of Functionalizing Emulsion:
(76) 181.20 g of high purity water (water for injection) are provided in a beaker. 28.80 g of MED-361 from NuSil are added to the beaker and the obtained composition is stirred for 1 h with a magnetic stirrer at ambient temperature of 20° C. The thus obtained emulsion is ready for use.
(77) Functionalization with Emulsion:
(78) A commercially available glass vial of the type “Vial 2.00 ml Fiolax clear” from Schott AG, which is further of the type 2R according to DIN/ISO 8362, is provided. The surface of this vial does not have any coating or functionalization. This vial is washed as described below. The washed vial is immersed with its bottom first into the functionalizing emulsion, which has been prepared as set out above, at a velocity of 30 cm/min. Therein, the head region of the vial, including the vial opening, is not immersed into the emulsion in order to prevent contacting the interior surface of the vial with the emulsion. The vial is kept in the composition for 1 s. Afterwards, the vial is retracted from the emulsion at a velocity of 20 cm/min. Subsequently, the vial is kept as it is for 10 s at ambient temperature of 20° C. Then the vial is placed with its bottom onto an absorbent substrate such as a paper towel. Then the functionalizing emulsion which has been applied to the vial is cured by treating the emulsion for 20 s with a plasma. This plasma is obtained from a gas using the low-pressure plasma system of the type Nano from Diener electronic GmbH+Co. KG, Ebhausen, Germany. The system is operated at a constant frequency of 13.56 MHz and at 200 W. The gas consists of 10 vol.-% of O.sub.2 and 90 vol.-% of Ar. Further, the plasma has a temperature of 30° C. and a pressure of 10 mbar. Accordingly, the glass vial is not heated above 30° C. for the functionalization procedure. The MED-36 comprises a catalyst which supports curing of the functionalization emulsion.
Example 3 (According to the Invention)
(79) Preparation of Functionalizing Emulsion:
(80) 181.20 g of high purity water (water for injection) are provided in a beaker. 15 g of MED-6670 A and 15 g of MED-6670 B, both from NuSil, are added to the beaker and the obtained composition is stirred for 1 h with a magnetic stirrer at ambient temperature of 20° C. The thus obtained emulsion is ready for use.
(81) Functionalization with Emulsion:
(82) A commercially available glass vial of the type “Vial 2.00 ml Fiolax clear” from Schott AG, which is further of the type 2R according to DIN/ISO 8362, is provided. The surface of this vial does not have any coating or functionalization. This vial is washed as described below. The washed vial is immersed with its bottom first into the functionalizing emulsion which has been prepared as set out above, at a velocity of 30 cm/min. Therein, the head region of the vial, including the vial opening, is not immersed into the emulsion in order to prevent contacting the interior surface of the vial with the emulsion. The vial is kept in the composition for 1 s. Afterwards, the vial is retracted from the emulsion at a velocity of 10 cm/min. Subsequently, the vial is kept as it is for 10 s at ambient temperature of 20° C. Then the vial is placed with its bottom onto an absorbent substrate such as a paper towel. Then the functionalizing emulsion which has been applied to the vial is cured by treating the solution for 30 s with a plasma.
(83) This plasma is obtained from a gas using the low-pressure plasma system of the type Nano from Diener electronic GmbH+Co. KG, Ebhausen, Germany. The system is operated at a constant frequency of 13.56 MHz and at 100 W. The gas consists of 20 vol.-% of O.sub.2 and 80 vol.-% of Ar. Further, the plasma has a temperature of 35° C. and a pressure of 15 mbar. Accordingly, the glass vial is not heated above 35° C. for the functionalization procedure. The MED-6670 A and MED-6670 B comprise a catalyst which supports curing of the functionalization emulsion.
Comparative Example 1 (not According to the Invention)
(84) A commercially available glass vial of the type “Vial 2.00 ml Fiolax clear” from Schott AG, which is further of the type 2R according to DIN/ISO 8362, is provided and used as reference. The surface of this vial does not have any coating or functionalization.
Comparative Example 2 (not According to the Invention)
(85) A commercially available glass vial of the type “Vial 2.00 ml Fiolax clear” from Schott AG, which is further of the type 2R according to DIN/ISO 8362, and which has been washed as described below is coated on its exterior surface with MED10-6670 from NuSiL. The coated vial is dried for 10 min at 350° C. in an oven. No plasma treatment is applied.
Comparative Example 3 (not According to the Invention)
(86) A glass vial of the type 2R according to DIN/ISO 8362 is washed as described below and then coated on its exterior surface with polyimide. No plasma treatment is applied. Instead, curing is conducted in an oven for 30 minutes at 300° C.
(87) Evaluation
(88) For each of the examples 1 to 3 and the comparative examples 1 to 3, the contact angle for wetting with water and the coefficient of dry sliding friction are determined on the exterior surface of the vial body in accordance with the above measurement methods, respectively. The results are shown in Table 1.
(89) TABLE-US-00001 TABLE 1 Characterization of the exterior surfaces of the glass vials of the examples and comparative examples by their contact angles for wetting with water and coefficients of dry sliding friction, in each case prior to any post treatment Contact Coefficient of dry sliding Example angle for water [°] friction Example 1 105 0.06 Example 2 99 0.01 Example 3 77 0.28 Comparative example 1 <10 0.5 Comparative example 2 70 0.28 Comparative example 3 72 0.16
(90) Further, 10,000 of the vials of each example and comparative example, respectively, are processed on a standard pharmaceutical filling line and thus, filled with an influenza vaccine. Table 2 below shows an evaluation of the vials regarding their tendency to being damaged or even break on the filling line. Here, ++ means that no or only very few vials are being damaged or broken, + means that few vials are being damaged or broken, − means that damages to vials and broken vials occur more often than for +, −− means that damages to vials and broken vials occur more often than for −. Further, the maximum temperature of the glass vials during functionalization and the duration of the curing procedure of the composition for functionalization are summarized for the examples and comparative examples in the Table 2.
(91) TABLE-US-00002 TABLE 2 Comparison of the tendency of the glass vials to be damaged on the filling line, the maximum temperature of the glass vials during functionalization and the duration of the curing procedure of the composition for functionalization, each for the examples and comparative examples Low Duration of tendency to Maximum temperature curing of the damages on of glass vial during composition for Example filling line functionalization [° C.] functionalization Example 1 ++ 25 10 s Example 2 ++ 30 20 s Example 3 + 35 30 s Comparative −− / 0 s example 1 Comparative − 350 10 min example 2 Comparative − 300 30 min example 3
(92) It can be concluded from the results presented in Table 2 that only the inventive examples provide glass vials with a low tendency to be damaged or broken on the filling line by rather short low-temperature processes. This makes these processes particularly suitable for functionalizing glass containers which include heat-sensitive components, such as a syringe which has a hypodermic needle glued into its tip. Such a syringe cannot be functionalized by any of the processes of the comparative examples 2 and 3 without damaging the syringe. Further in comparison to the processes of the comparative examples 2 and 3 which include thermal curing steps, the inventive processes of the examples 1 to 3 are particularly suitable for functionalizing non-planar, 3D-bodies because the plasma treatment results in a comparably fast immobilization of the siloxanes which are thus, stopped from flowing. In consequence, a tendency to contaminate the container interior is lower for the processes of the examples 1 to 3. In addition, the functionalized surface shows a more uniform coefficient of dry sliding friction across its area.
(93) Further, the vials of the examples and comparative examples are studied for their optical characteristics which may influence an optical inspection of the vials, in particular for pharmaceutically relevant particles, after being filled with a vaccine and being closed. These studies are conducted prior to filling the vials. Here, the increase of the haze by the functionalization/coating and the transmission coefficient (T) of the vials for blue light of wavelength 450 nm are determined in accordance with the above measurement methods. The results are provided in the Table 3 below. Column 2 shows the increase of the haze by the functionalization/coating with respect to the untreated vial which corresponds to comparative example 1.
(94) TABLE-US-00003 TABLE 3 Optical characteristics of the vials of the examples and the comparative examples Example Increase of haze [%] T at 450 nm Example 1 <0.3 0.85 Example 2 <0.3 0.85 Example 3 <0.3 0.85 Comparative example 1 / 0.85 Comparative example 2 6 0.86 Comparative example 3 3 0.74
(95) In addition to Table 3,
(96) For further studies, functionalized surfaces of vials according to the example 1 and unfunctionalized surfaces of vials according the comparative example 1 have been subjected to a scratch test which is described in detail in the above measurement methods section. Typical results of these tests are shown in the
(97) Post-Treatment
(98) For further studies, vials of the example 1 and of the comparative example 1 as reference are subjected to three different kinds of post-treatment, i.e. a washing procedure, a depyrogenation procedure and a freeze drying. These kinds of post-treatment are described below. The washing procedure is the same as used prior to functionalizing/coating the vials in the examples 1 to 3 and of the comparative examples 1 and 2.
(99) Washing:
(100) A HAMO LS 2000 washing machine is applied for the washing procedure. The HAMO LS 2000 is connected to the purified water supply. Further, the following devices are used.
(101) cage 1: 144 with 4 mm nozzles
(102) cage 2: 252 with 4 mm nozzles
(103) drying cabinet from Heraeus (adjustable up to 300° C.)
(104) The tap is opened. Then the machine is started via the main switch. After conducting an internal check, the washing machine shows to be ready on the display. Program 47 is a standard cleaning-program which operates with the following parameters:
(105) pre-washing without heating for 2 min
(106) washing at 40° C. for 6 min
(107) pre-rinsing without heating for 5 min
(108) rinsing without heating for 10 min
(109) end-rinsing at without heating for 10 min
(110) drying without heating for 5 min
(111) The holder for the vials in the cages 1 and 2 have to be adjusted considering the size of the vials in order to obtain a distance of the nozzle of about 1.5 cm. The vials to be washed are placed on the nozzles with the head first. Subsequently, the stainless steel mesh is fixed on the cage. The cage is oriented to the left and pushed into the machine. Then the machine is closed. Program 47 (GLAS040102) is selected and then the HAMO is started via START. After the program has finished (1 h), the cages are taken out and the vials are placed with their opening facing downwards in drying cages. A convection drying cabinet with ambient air filter is applied for the drying. The drying cabinet is adjusted to 300° C. The vials are placed into the drying cabinet for 20 min. After the vials have cooled down, they are sorted into appropriate boxes.
(112) Depyrogenation:
(113) The vials are depyrogenised by placing them in an oven which is heated to 350° C. This temperature is kept constant for 1 h. Subsequently, the vials are taken out of the oven and left to cool down.
(114) Freeze Drying:
(115) The vials are freeze dried by storing them for 4 hours at −70° C.
(116) Evaluation after Post-Treatment
(117) Vials of the example 1 have been subjected either to the above washing procedure or to the depyrogenation procedure. Afterwards, the contact angle for wetting with water of the exterior surfaces of the vials in their tubular body regions have been measured. The results are shown in
(118) Further, vials according to example 1 and according the comparative example 1 have been further studied for their coefficient of dry sliding friction. In particular, the preceding coefficient has been measured without any post-treatment, after depyrogenation and after freeze drying the vials. The results for vials of example 1 can be seen in the left-hand part of
(119) As shown in
(120) Even further tests have been conducted, in that vials which have been functionalized on their exterior surfaces according to the invention have been freeze dried as set out above. Prior to and after this procedure the functionalized surfaces have been checked for damages and defects under an optical microscope at a magnification of 5 to 20 times. It has been observed that no defects or damages have been caused to the functionalized surface by the freeze drying procedure.
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(132) While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
LIST OF REFERENCE NUMERALS
(133) 100 process provided according to the invention for making a hollow body 101 process step a) 102 process step b) 103 process step c) 200 process provided according to the invention for making a hollow body 201 process step d) 300 hollow body/functionalized hollow body provided according to the invention 301 interior volume 302 wall 303 wall surface 304 layer of glass 305 functionalizing composition 306 interior surface 307 exterior surface 308 opening 309 flange 310 neck 311 shoulder 312 body region 313 heel 314 bottom region 400 closed hollow body provided according to the invention 401 pharmaceutical composition 402 lid 500 Process provided according to the invention for packaging a pharmaceutical composition 501 process step A) 502 process step B) 503 process step C) 600 process provided according to the invention for treating a patient 601 process step A. 602 process step B. 801 contact angle for wetting with water in ° 802 vials of comparative example 1 without post-treatment 803 vials of example 1 without post-treatment 804 vials of example 1 after depyrogenation 805 vials of example 1 after washing procedure 901 coefficient of dry sliding friction 902 left-hand part (measurement results for example 1) 903 middle part (measurement results for example 1 after washing) 904 right-hand part (measurement results for comparative example 1 after washing) 905 measurement results for example 1 without further post-treatment 906 measurement results for example 1 after depyrogenation 907 measurement results for example 1 after freeze drying 908 measurement results for example 1 after washing without further post-treatment 909 measurement results for example 1 after washing and depyrogenation 910 measurement results for comparative example 1 after washing without further post-treatment 911 measurement results for comparative example 1 after washing and depyrogenation 1001 wavelength in nm 1002 transmission coefficient 1003 measurement results for example 1 1004 measurement results for comparative example 1