Method to determine the reasonable design area of rotor profile of roots pump and its application
11168682 · 2021-11-09
Assignee
Inventors
- Xueming He (Wuxi, CN)
- Hainan Huang (Wuxi, CN)
- Zhenchao Liu (Wuxi, CN)
- Jiachuan Yu (Wuxi, CN)
- Ping Liu (Wuxi, CN)
Cpc classification
F04C2/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure discloses a method for determining reasonable design area of roots pump rotor profile of roots pump and its application, and belongs to the field of mechanical design. According to the method of the disclosure, after a relation between the roots pump rotor profile and performance parameters is established, constraint conditions for avoiding a closed volume and undercutting are further determined, so that a reasonable design region of a roots pump rotor blade peak curve is determined. Reference is given when the roots pump rotor profile is designed, i.e., the rotor profile with the blade peak curve being not within the reasonable design region inevitably causes the problem of closed volume or undercutting in application, so that the design of the rotor profile that causes the closed volume or undercutting can be avoided when the roots pump rotor profile is designed. The problem that the design unreasonableness of the rotor profile is not found until the design is completed is solved, so that the design efficiency of the rotor profile is improved.
Claims
1. A method comprising: step 1: establishing a relation of a rotor profile of a roots pump and a performance parameter of the roots pump, wherein the performance parameter is a pumping rate of the roots pump, wherein the relation is expressed as:
2. The method according to claim 1, wherein the single roots pump rotor has three teeth; wherein a formula for calculating the area S.sub.r of the single roots pump rotor is:
S.sub.r=6S.sub.b_ (5), wherein S.sub.b is an area of a half tooth of the rotor; for convenient calculation, the S.sub.b is divided into three regions for area calculation, the areas of the three regions are sequentially recorded as S.sub.1, S.sub.2 and S.sub.3 from the center to the edge of the roots pump, and calculation formulas are as follows:
3. The method according to claim 1, wherein in step 3, the determining constraint conditions for avoiding undercutting comprises: at an arbitrary point of a line of action, making a normal line of the line of action on the point, and setting a slope of the normal line to be k.sub.2, and the coordinate of an intersection point of the normal O.sub.1O.sub.2 to be (X.sub.1, Y.sub.1), then the constraint conditions for avoiding undercutting being:
4. The method according to claim 3, wherein a left boundary of the blade peak curve for avoiding undercutting meets Formula (25), and x and y are respectively a transverse coordinate and a longitudinal coordinate of each point in the left boundary of the blade peak curve:
5. The method according to claim 4, wherein in step 4, the determining the design region of the roots pump rotor blade peak curve according to step 1 to step 3 comprises: drawing a region range of the roots pump blade peak curve according to the constraint conditions determined in step 1 to step 3.
6. The method according to claim 1, wherein the roots pump rotor profile comprises an arc type rotor profile, a cycloidal type rotor profile or an involute type rotor profile.
Description
BRIEF DESCRIPTION OF FIGURES
(1) In order to more clearly illustrate the technical solutions of the embodiments of the disclosure, the drawings used in the description of the embodiments are briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the disclosure, and a person of ordinary skill in the art can obtain other drawings from these drawings without any creative effort.
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DETAILED DESCRIPTION
(16) In order to make objectives, technical solutions, and advantages of the disclosure more apparent, implementations of the disclosure will be described in further detail with reference to the drawings.
Embodiment 1
(17) The present embodiment provides a method for determining reasonable design area of roots pump rotor profile of roots pump. Referring to
(18) Step 1: A relation of the roots pump rotor profile and a performance parameter is established. A pumping rate of a roots pump is adopted as an index for measuring the performance of the roots pump. The roots pump is provided with two rotors. Each rotor is provided with Z teeth. Z is an integer greater than or equal to 2. The embodiment of the disclosure is illustrated with Z=3 as an example.
(19) As shown in
(20) In
(21)
(22) A calculation formula of a volume of a medium discharged by the roots pump when one rotor rotates for a circle is Formula (2):
V=πR.sub.a.sup.2Lλ (2).
(23) In Formula (2), R.sub.a is a rotor tip radius, L is a rotor length, and λ is a rotor area utilization coefficient.
(24) The roots pump is provided with two rotors. According to Formula (2), the pumping rate of the roots pump can be obtained, shown as Formula (3):
(25)
(26) In Formula (3), n is a rotating speed of the rotor.
(27) In Formula (2) and Formula (3), the rotor area utilization coefficient λ is a ratio of a cross section area of a basic volume of the rotor to a tip circle area, and its calculation formula is Formula (4). In a rotor rotation process, i.e., a medium transfer process, a medium in a cavity communicated with an inlet is gradually sealed in a relatively closed volume along with the rotor rotation, and this volume is the basic volume of the rotor, as shown by shadow in
(28)
(29) In Formula (4), S.sub.r refers to an area of a single roots pump rotor, and the calculation formula is as shown in Formula (5):
S.sub.r=6S.sub.b (5).
(30) In Formula (5), S.sub.b refers to an area of half tooth of the rotor. Referring to
(31)
(32) From Formula (3), Formula (4) and Formula (5), it can be known that under the condition that the tip radius R.sub.a is unchanged, the smaller the area S.sub.r of the single roots pump rotor is, the greater the rotor area utilization coefficient λ is, and the pumping rate of the roots pump at the same rotating speed is higher, i.e., the discharge efficiency of the roots pump is higher.
(33) Therefore, during the design of the roots pump rotor profile, after the size of the rotor tip circle is determined, the area of the rotor should be as small as possible. According to
(34) Step 2: Constraint conditions for avoiding the closed volume are determined: to avoid the closed volume, total engagement of the rotors is needed in the rotor rotation process.
(35) As shown in
(36) If the mapping relationship of the points B.sub.1 and D.sub.1 on the blade peak curve to B′.sub.1 and D′.sub.1 on the pitch circle arc is applied to the whole blade peak curve, a curve in the same shape as the pitch circle arc A′.sub.1C.sub.1 can be obtained. Particularly, the curve obtained through mapping may be just the pitch circle arc curve A′.sub.1C.sub.1, as shown in
(37) If the closed volume is required to be avoided, the total engagement of the rotors in the rotation process is required, and the constraint conditions for avoiding the closed volume of the rotor profile are deduced below:
(38) It is known that an equation of the blade peak curve of the left rotor is:
(39)
(40) referring to
(41)
(42) so an equation of the normal B.sub.1B′.sub.1 can be expressed as:
y.sub.1=k.sub.1(x.sub.1−x.sub.b)+y.sub.b (12).
(43) By combining with the equation of the pitch circle arc, the equation of the curve mapped by the blade peak curve can be obtained:
(44)
(45) When the equation set is solved, only a value of x.sub.1 needs to be solved, then, by combining with Formula (12), the equation of the curve mapped by the blade peak curve can be obtained.
(46) Particularly, when an equation set (13) of the curve mapped by the blade peak curve is solved at this moment, the following conditions will be generated:
(47) 1. When k.sub.1=∞, the normal line of the blade peak curve is perpendicular to an axis x.sub.1, so x.sub.1=x.sub.b.
(48) 2. When k.sub.1≠∞, the equation set may have no solution, one solution or two solution. Illustrations are respectively made for these three conditions below.
(49) (1) When (k.sub.1.sup.2+1)R.sup.2−(k.sub.1x.sub.b−y.sub.b).sup.2<0, the equation set has no solution, which corresponds to the case that the rotor profile locally disengaged.
(50) (2) When (k.sub.1.sup.2+1)R.sup.2−(k.sub.1x.sub.b−y.sub.b).sup.2=0, the equation set has one solution, which corresponds to the case that the point B.sub.1 of the rotor profile will become a contact point of the two rotates at one and only one moment.
(51) (3) When (k.sub.1.sup.2+1)R.sup.2−(k.sub.1x.sub.b−y.sub.b).sup.2>0, the equation set has two solutions, in this case, in the rotation process, the point B.sub.1 of the rotor profile meets the conditions of becoming the contact point of the two rotors at two moments. However, in the practical profile design process, according to the plus or minus of the slope K.sub.1, only the point B.sub.1 is enabled to become the engaged point of the two rotors at one moment, and generally, this point is closer to the point B′ than the other intersection point. Therefore, according to different slopes K.sub.1, we can obtain the coordinate x.sub.1 of the mapped curve as follows:
(52)
(53) According to the rotor profile design requirements of avoiding local disengagement of the rotors and the closed volume, the above statements are converted into the following mathematical concepts:
(54) 1. The equation set (13) must have a solution.
(55) 2. In the solution of the equation set, x.sub.1 must be a monotonically non-increasing function about t.
(56) 3. In the solution of the equation set, y.sub.1 must be not smaller than zero.
(57) That is:
(58)
(59) Therefore, the design constraint conditions for avoiding the closed volume and the local disengagement of the rotors in the roots pump rotor profile design are obtained.
(60) Step 3: Constraint conditions for avoiding undercutting are determined.
(61) In the design stage of the rotor profile, the rotor profile generating undercutting has obvious characteristics, i.e., a circling phenomenon will occur on the curve, as shown in
(62) As shown in
(63) The intersection point W of the normal line of the arbitrary point T on the line of action and O.sub.1O.sub.2 must be positioned between rotating centers O.sub.1 and O.sub.2 of the two rotors. Therefore, to obtain the condition of avoiding undercutting during the design of the roots pump rotor profile, the coordinate of the point W mapped by the arbitrary point T on the line of action to O.sub.1O.sub.2 must be solved at first, and detected.
(64) The line of action is a movement track of a section point when the two rotors are engaged and rotate. Therefore, by substituting Formula a.Math.b=0 into Formula (1), the equation of line of action corresponding to the blade peak curve of the left rotor can be obtained. It should be noted that the tooth profiles of the two rotors are in tangential contact at each moment, and can be expressed as a mathematical expression a.Math.b=0. In the formula:
(65) a represents a normal vector of the rotor profile at the contact point.
(66) b represents a relative sliding speed vector of the rotor profile at the contact point.
(67) The slope of the normal line WT is set to be k.sub.2, then
(68)
(69) The coordinate
(70)
of the point W can be obtained, and the condition of avoiding undercutting can be converted into in equations:
(71)
(72) According to an line of action expression, the following formula can be obtained:
(73)
(74) In the formula,
(75)
(76) φ is an angle of the right rotor of the roots pump. An envelope condition formula is deduced according to the relationship between the two engaged rotors.
(77) Therefore, to calculate the slope k.sub.2 of the normal line WT, the φ must be further derived.
(78) Referring to
(79)
(80) let
(81)
then a formula of φ′ can be further obtained:
(82)
and
(83) In the formula,
(84)
(85) Therefore, the conditions of no undercutting during the design of the roots pump rotor profile can be obtained.
(86) Step 4: A reasonable design region of the blade peak curve is obtained, and the design efficiency of the rotor profile is further improved.
(87) It is specified that the rotor blade peak curves are all designed in a first quadrant and coordinate axes, and the starting points of the rotor blade peak curves are all designed on the axis O.sub.1x.sub.1.
(88) As shown in
(89) 1. The blade peak curve is positioned at the right side of O.sub.1A′C:
(90)
(91) 2. The blade peak curve is positioned at the left side of O.sub.1AF:
(92)
(93) 3. The blade peak curve is positioned above the line section A′A:
y.sub.1≥0 (22).
(94) 4. The blade peak curve is positioned under the line section:
(95)
(96) The rotor blade peak curve and the corresponding pitch circle section have a mapping relationship. Theoretically, after the blade peak curve is mapped to the pitch circle arc section, a complete pitch circle arc section can be just obtained. If the curves obtained through mapping are overlapped, the closed volume will be generated. In order to avoid this condition, and deduce the condition to the limit, the curve obtained by mapping the blade peak curve is only one point. By considering the continuity requirement of the blade peak curve on a point A, the point obtained through mapping can only a point A′, the blade peak curve meeting the condition is a pin tooth arc A′AG, and this is the lower boundary of the design of the blade peak curve, as shown in
(97) If the design of the blade peak curve exceeds the boundary defined by a pin tooth arc, the blade peak curve section is continuously compressed to the pitch circle arc A′AG, and a point having no mapping relationship with the pitch circle arc section necessarily exists on the curve of this section of tooth profile. As shown by the blade peak curve section A.sub.1B.sub.1 in
(x−R).sup.2+y.sup.2≥(R.sub.a−R).sup.2, and x∈[R,R.sub.a] (24).
(98) If the blade peak curve completely adopts the pin tooth arc, the ending point of the blade peak curve cannot reach a design ending point C. Therefore, if the pin tooth arc is used, the blade peak curve at least consists of two sections of curves. The closed performance and the continuity of the rotor profile necessarily constrain the design of the curve beyond a first section of the blade peak curve, so that the left boundary of the design region can be further reduced based on the lower boundary of the reasonable design region of the blade peak curve defined by Formula (24).
(99) The closed performance of the rotors limits that the blade peak curves and the blade valley curves of the rotors are necessarily connected end by end, so that the blade peak curve necessarily passes through a point C. The continuity of the rotors limits that when there are a plurality of sections of blade peak curves, curves must be at least tangentially continuous. The study on the left boundary of the reasonable design region under the constraints of the two conditions will be changed into the study of the use length limitation when the pin tooth arc is used as the first section of curve of the blade peak curve section under the condition of ensuring the reasonable design of the second section of the blade peak curve. In order to meet the above requirements in the rotor profile design, and enable the use length of the pin tooth arc to be the longest at the same time, the only way is to make the curve section beyond the first section of curve be a straight line, as shown in
(100) The straight line can be used as the left boundary of the reasonable design region of the rotor profile, and can be expressed as follows by a mathematical expression:
(101)
(102) In the formula:
(103)
(104) The reasonable design range of the blade peak curve is obtained through the above constraint conditions, as shown by a region marked with thick dash lines in
(105) Some steps in the embodiments of the disclosure may be implemented through software, and corresponding software programs may be stored in a readable storage medium, such as an optical disk or a hard disk.
(106) The foregoing descriptions are merely preferred embodiments of the disclosure, but are not intended to limit the disclosure. Any modification, equivalent substitution, improvement and the like made within the spirit and principle of the disclosure shall fall within the protection scope of the disclosure.