Method for mounting and demounting a tyre to and from a wheel rim

Abstract

The invention relates to a method for mounting/demounting a tyre (T) on a rim (R). The method comprises the steps of: determining an initial reference position for the mounting/demounting device (U1, U2), said initial reference position being proximal to an edge (E) of the wheel rim (R); linking the position of the mounting/demounting device (U1, U2) with the initial reference position; adjusting the position of the mounting/demounting device (U1, U2) with respect to either the first or the second direction; continuously detecting the position of the mounting/demounting device (U1, U2) with respect to said either first or second direction; and continuously and automatically adjusting the position of the mounting/demounting device (U1, U2), with respect to the other one of said either first or second direction, at least in dependence of the initial reference position.

Claims

1. A method for mounting a tyre on a rim of a vehicle wheel or for demounting a tyre from a rim of a vehicle wheel, in which a mounting/demounting device is supported by a post of a tyre mounting/demounting machine and is movable at least in a first direction, which is substantially parallel with respect to a rotational axis of the vehicle wheel, and in a second direction, which is substantially perpendicular with respect to said rotational axis of the vehicle wheel, comprising the steps of: (a) determining an initial reference position for the mounting/demounting device, said initial reference position being proximal to an edge of the wheel rim; (b) linking the position of the mounting/demounting device with the initial reference position; (c) adjusting the position of the mounting/demounting device entirely manually with respect to exactly one of either the first or the second direction; (d) continuously detecting the position of the mounting/demounting device with respect to both of said first and second directions; and (e) by a controller, at the same time as step (c), continuously and entirely automatically adjusting the position of the mounting/demounting device with respect to only the other one of said either first or second direction, in dependence of the initial reference position and the manually adjusted position of the mounting/demounting device in said exactly one of said either first or second direction.

2. The method according to claim 1, wherein the determined initial reference position is stored in a storing device.

3. The method according to claim 1, wherein the initial reference position for the mounting/demounting device is manually selected by an operator.

4. The method according to claim 1, wherein the mounting/demounting device comprises a rotary bead breaker.

5. The method according to claim 1, wherein the mounting/demounting device comprises a first mounting/demounting tool unit, comprising: a tool carrier arm having a center line and a first as well as a second end, and a mounting/demounting tool having a first as well as a second end and a hook arranged in the region of the second end, and being pivotally mounted to the tool carrier arm in the region of its first end, wherein means for reversibly urging the mounting/demounting tool in a resting/operating position and for positioning the mounting/demounting tool in said resting/operating position are provided.

6. The method according to claim 1, wherein the mounting/demounting device comprises a second mounting/demounting tool unit, comprising: a carrier unit having a first as well as a second end, a bead breaker tool for loosening the tyre bead from the rim edge of a wheel, having a first as well as a second end, the first end is provided with at least one bead breaker tool element and the second end is adapted to be mounted to the carrier unit via the first support means, and a mounting support tool for supporting the mounting of at least one tyre bead of a tyre to be mounted on a rim, the mounting support tool having a first as well as a second end, the first end is provided with at least one mounting support tool element and the second end is adapted to be mounted to the carrier unit via the second support means, wherein the shape of the bead breaker tool element and the shape of the mounting support tool are at least partially congruent to each other, and wherein the carrier unit is provided with first support means for receiving the bead breaker tool and second support means for receiving the mounting support tool.

7. The method according to claim 1, wherein the step of determining the initial reference position for the mounting/demounting device and the step of positioning the mounting/demounting device in correspondence with the initial reference position, are carried out in a single step.

8. The method according to claim 1, wherein the first direction, which is substantially parallel with respect to a rotational axis of the vehicle wheel, is a substantially vertical direction.

9. The method according to claim 1, wherein the second direction, which is substantially perpendicular with respect to said rotational axis of the vehicle wheel, is a substantially horizontal direction.

10. A method for mounting a tyre on a rim of a vehicle wheel or for demounting a tyre from a rim of a vehicle wheel, in which a mounting/demounting device is supported by a post of a tyre mounting/demounting machine and is movable at least in a first direction, which is substantially parallel with respect to a rotational axis of the vehicle wheel, and in a second direction, which is substantially perpendicular with respect to said rotational axis of the vehicle wheel, comprising the steps of: (a) determining an initial reference position for the mounting/demounting device, said initial reference position being proximal to an edge of the wheel rim; (b) linking the position of the mounting/demounting device with the initial reference position; (c) entirely manually adjusting the position of the mounting/demounting device with respect to only the first direction; (d) continuously detecting the position of the mounting/demounting device with respect to both of said first and second directions; and (e) by a controller, at the same time as step (c), continuously and entirely automatically adjusting the position of the mounting/demounting device with respect to the second direction only, in dependence of the initial reference position and the manually adjusted position of the mounting/demounting device in the first direction.

11. The method according to claim 10, wherein the controller continuously and automatically adjusts the position of the mounting/demounting device with respect to the second direction only, in dependence of the initial reference position and the manually adjusted position of the mounting/demounting device in the first direction, such that a mounting/demounting tool of the mounting/demounting device moves around the wheel rim edge to move into the rim channel and touch the tyre bead to pull it off the rim.

12. A method for mounting a tyre on a rim of a vehicle wheel or for demounting a tyre from a rim of a vehicle wheel, in which a mounting/demounting device is supported by a post of a tyre mounting/demounting machine and is movable at least in a first direction, which is substantially parallel with respect to a rotational axis of the vehicle wheel, and in a second direction, which is substantially perpendicular with respect to said rotational axis of the vehicle wheel, comprising the steps of: (a) determining an initial reference position for the mounting/demounting device, said initial reference position being proximal to an edge of the wheel rim; (b) linking the position of the mounting/demounting device with the initial reference position; (c) entirely manually adjusting the position of the mounting/demounting device with respect to only the second direction; (d) continuously detecting the position of the mounting/demounting device with respect to both of said first and second directions; and (e) by a controller, at the same time as step (c), continuously and entirely automatically adjusting the position of the mounting/demounting device with respect to the first direction only, in dependence of the initial reference position and the manually adjusted position of the mounting/demounting device in the second direction.

13. The method according to claim 12, wherein the controller continuously and automatically adjusts the position of the mounting/demounting device, with respect to the first direction, in dependence of the initial reference position and the manually adjusted position of the mounting/demounting device in the second direction, such that a mounting/demounting tool of the mounting/demounting device moves around the wheel rim edge to move into the rim channel and touch the tyre bead to pull it off the rim.

14. A method for mounting a tyre on a rim of a vehicle wheel or for demounting a tyre from a rim of a vehicle wheel, in which a mounting/demounting device is supported by a post of a tyre mounting/demounting machine and is movable at least in a vertical direction, which is substantially parallel with respect to a rotational axis of the vehicle wheel, and in a horizontal direction, which is substantially perpendicular with respect to said rotational axis of the vehicle wheel, comprising the steps of: (a) determining an initial reference position for the mounting/demounting device, said initial reference position being proximal to an edge of the wheel rim; (b) linking the position of the mounting/demounting device with the initial reference position; (c) entirely manually adjusting the position of the mounting/demounting device with respect to only the vertical direction; (d) continuously detecting the position of the mounting/demounting device with respect to said vertical direction and said horizontal direction; and (e) by a controller, at the same time as step (c), continuously and entirely automatically adjusting the position of the mounting/demounting device with respect to the horizontal direction only, in dependence of the initial reference position and the manually adjusted position of the mounting/demounting device in the vertical direction.

Description

(1) In the drawings:

(2) FIG. 1 is a schematic view to a first embodiment of a first mounting/demounting unit according to the present invention, shown in the resting/operating position;

(3) FIG. 2 is a schematic view to a second embodiment of a first mounting/demounting unit according to the present invention, shown in the resting/operating position;

(4) FIG. 3 is a further schematic view to the embodiment of the first mounting/demounting unit of FIG. 2, shown from the opposite side referred to FIG. 1 and in an intermediate position;

(5) FIG. 4 is a schematic view to an embodiment of a tyre mounting/demounting machine according to the present invention;

(6) FIG. 5 is a schematic view to an embodiment of a second mounting/demounting tool unit, with an inventive mounting support tool in the inoperative position;

(7) FIG. 6 is a schematic view to the embodiment of the second mounting/demounting tool unit of FIG. 5, with the mounting support tool in the operative position;

(8) FIG. 7 is a detailed view to the mounting support tool element of the mounting support tool in the operative position;

(9) FIG. 8 is a schematic view of a first step of a demounting procedure,

(10) FIG. 9 shows a second step of a demounting procedure,

(11) FIG. 10 shows a third step of a demounting procedure,

(12) FIG. 11 shows a fourth step of a demounting procedure,

(13) FIG. 12 shows a first step of a tyre mounting procedure,

(14) FIG. 13 shows a second step of a tyre mounting procedure,

(15) FIG. 14 shows a third step of a tyre mounting procedure, and

(16) FIG. 15 shows a fourth step of a tyre mounting procedure.

(17) The first embodiment of a first mounting/demounting tool unit U1 shown in FIG. 1 includes as main components a tool carrier arm 10, a mounting/demounting tool 40 and means 70 for reversibly urging mounting/demounting tool 40 in a resting/operating position and for positioning mounting/demounting tool 40 in said resting/operating position. As it can be seen from FIG. 1, longitudinally extending tool carrier arm 10 is arranged with its center line TM in a horizontal orientation. However, the present invention is not restricted to such an orientation of tool carrier arm 10, but it is also possible that tool carrier arm 10 is provided such that its center line TM is vertically oriented or in an angle between a horizontal and vertical orientation or plane, respectively.

(18) Tool carrier arm 10 according to FIG. 1 is made preferably from steel and has a rectangular- or square-shaped cross-section with a first end 10a and a second end 10b. With its first end 10a, tool carrier arm 10 can be mounted to a drive unit (not shown) for being adapted to be movable back and forth in a direction parallel to the orientation of its center line TM. At second end 10b, tool carrier arm 10 is provided with a fork 12 including a first tine 12a as well as a second tine 12b and a fork base 12c. Tines 12a, 12b are arranged at tool carrier arm 10 such that they extend parallel to each other and define together with fork base 12c a first space 14 being open in the upward and downward direction, referred to FIG. 1. Moreover, a pivot axis 16 is fixed in both tines 12a, 12b such that the center line of pivot axis 16 extends vertically to the center line TM of tool carrier arm 10. As it can be seen from FIG. 1, pivot axis 16 is arranged at least substantially in the longitudinally extending center lines of respective side surfaces 10c, 10d of tool carrier arm 10 and close to second end 10b of tool carrier arm 10.

(19) It is preferred that for continuously detecting the position of the tool, a sensor is arranged in the area of the pivot axis 16 for measuring a rotational position. The sensor may be connected to a control unit of the tyre mounting/demounting machine M (cf. FIG. 4 below).

(20) Mounting/demounting tool 40 includes a tool body 42 with a first end 42a facing in the direction of first end 10a of tool carrier arm 10, and a second end 42b facing in the opposite direction to its first end 42a, i.e. in the direction of second end 10b of tool carrier arm 10. Tool body 42 is preferably made from steel and has a rectangular cross-section. Tool body 42 is rotatably attached to pivot axis 16.

(21) Between tool body 42 and its second end 42b, an extension 52 is provided in the form of an at least slightly curved finger the tip of which forms second end 42b and is directed at least substantially in the facing direction of fork base 12c of fork 12. As it can be seen in FIG. 1, extension 52 has on its side opposite to first end 42a of tool body 42 an outer step-shaped contour with two steps 52a, 52b. The plane between second end 42b and first step 52a of extension 52 forms a first guiding surface 54 whereas second step 52b forms a second auxiliary guiding surface 55. On opposite side of second auxiliary guiding surface 55, a hook 56 is provided such that the hook opening 56a is directed upwardly.

(22) According to the first embodiment, means 70 for reversibly urging mounting/demounting tool 40 in a resting/operating position and for positioning mounting/demounting tool 40 in said resting/operating position, which will further also be referred to as tensioning and positioning means 70, are formed by a tension spring in form of a coil spring 72 or a spiral wounded tension spring. Coil spring 72 has a first end 72a and a second end 70b. First end 72a of coil spring 72 is attached to a first holding element 80 extending from tool carrier arm 10 whereas second end 72b is attached to a second holding element 82 extending from tool body 42 of mounting/demounting tool 40. As shown in FIG. 1, tensioning and positioning means 70 urges mounting/demounting tool 40 in the resting/operating position. In the resting/operating position, tensioning element 72 is in its maximum compressed state as well as first and second ends 72a, 72b of coil spring 72 are in closed contact with holding elements 80, 82 such that further rotation of mounting/demounting tool 40 in counter-clockwise direction, as seen in FIG. 1, is prevented. This resting position is simultaneously an operating position such that second end 42b of tool body 42 or finger tip of extension 52, respectively, can be brought in contact with a tyre bead of a tyre to be demounted from a rim of a vehicle wheel in the area of the rim edge and to urge said tyre bead out of the rim edge of said wheel rim during a demounting operation. Due to the firm contact between the loops of coil spring 72 which is in its maximum compressed state, a push force can be applied to push the tyre bead out of the rim edge. It has to be noted that coil spring 72 in its maximum compressed state in this configuration is also in its maximum relaxed state, in order not to apply any additional force to mounting/demounting tool 40, which would cause further rotation of mounting/demounting tool 40.

(23) During the further demounting operation, mounting/demounting tool 40 can carry out a pivoting movement in the clockwise direction and in a counter-clockwise direction, such that first auxiliary guiding surface 54 is substantially oriented in a vertical direction. Thereby, extension 52, and in particular hook 56, can pass the tyre bead of tyre T already separated from the rim edge of the wheel rim and hook 56 can grip the inner side of the tyre bead. Afterwards, the first mounting/demounting unit U1 can be moved upwardly, referred to FIG. 1, and can draw the tyre bead gripped by hook 56 out of the rim of wheel W. Any forces acting on mounting/demounting tool 40 can be balanced by tension element 72 of tensioning and positioning means 70 so that there is a firm contact between hook 56 and the tyre bead. Moreover, the step-shaped contour of extension 52, in particular first and second auxiliary guiding surfaces 54, 55 and step surfaces 52a, 52b, can come in contact with the rim edge and avoid thereby any damaging of said rim edge due to their plane design. After the tyre bead has been drawn out of the rim and has been detached from hook 56, mounting/demounting tool 40 returns back in its resting/operating position shown in FIG. 1.

(24) A second embodiment of the first mounting/demounting tool unit U1 shown in FIGS. 2 and 3, includes as main components again a tool carrier arm 10, a mounting/demounting tool 40 and means 70 for reversibly urging mounting/demounting tool 40 in a resting/operating position and for positioning mounting/demounting tool 40 in said resting/operating position or tensioning and positioning means 70, respectively. As it can be seen from FIGS. 2 and 3, longitudinally extending tool carrier arm 10 is arranged with its center line TM in a horizontal orientation. However, the present invention is not restricted to such an orientation of tool carrier arm 10, but it is also possible that tool carrier arm 10 is provided such that its center line TM is vertically oriented or in an angle between a horizontal and vertical orientation or plane, respectively.

(25) With regard to the first embodiment of the first mounting/demounting tool unit U1 according to FIG. 1 and second embodiment of the first mounting/demounting tool unit U1 according to FIGS. 2 and 3, it has to be noted that identical elements of these embodiments are provided with identical reference signs.

(26) Tool carrier arm 10 made preferably from steel, has a rectangular- or square-shaped cross-section with a first end 10a and a second end 10b. With its first end 10a, tool carrier arm 10 can be mounted to a drive unit (not shown) for being adapted to be movable back and forth in a direction parallel to the orientation of its center line TM. At second end 10b, tool carrier arm 10 is provided with a fork 12 including a first tine 12a (cf. FIG. 2) and a second tine 12b (cf. FIG. 3) and a fork base 12c. Tines 12a, 12b are arranged at tool carrier arm 10 such that they extend parallel to each other and define together with fork base 12c a first space 14 being open in the upward and downward direction, referred to FIGS. 2 and 3. Moreover, a pivot axis 16 is fixed in both tines 12a, 12b such that the center line of pivot axis 16 extends vertically to the center line TM of tool carrier arm 10. As it can be seen from FIGS. 2 and 3, pivot axis 16 is arranged at least substantially in the longitudinally extending center lines of the respective side surfaces 10c, 10d of tool carrier arm 10 and close to second end 10b of tool carrier arm 10.

(27) On the upper side 10e of tool carrier arm 10, a tool support surface 18 (cf. FIG. 3) is provided which extends from the edge of fork base 12c in the direction to first end 10a of tool carrier arm 10. Support surface 18 forms a first element of the tensioning and positioning means 70 for fulfilling the positioning functionality. As it can be seen in FIGS. 2 and 3, tool support surface 18 is formed by upper side 10e of tool carrier arm 10. It is in principal possible that tool support surface 18 can also be formed by a defined area of upper side 10e, for example by a recession formed in upper side 10e of tool carrier arm 10 in order to hold mounting/demounting tool 40 in the resting/operating position in a defined manner.

(28) Mounting/demounting tool 40 includes a tool body 42 with a first end 42a facing in the direction of first end 10a of tool carrier arm 10, and a second end 42b facing in the opposite direction to its first end 42a, i.e. in the direction of second end 10b of tool carrier arm 10. Tool body 42 is preferably made from steel and has a rectangular cross-section. Tool body 42 is rotatably attached to pivot axis 16.

(29) First end 42a of tool body 42 is part of two projections 44a, 44b which extend from tool body 42 to its first end 42a. Both projections 44a, 44b define also a clevis or fork, respectively, with two prongs wherein the prongs of this clevis are formed by both projections 44a, 44b. Projections 44a, 44b are arranged such that they define a second space 46 being open in the leftward and the rightward direction, referred to FIG. 2. As it can be seen in FIGS. 2 and 3, both pairs of tines or prongs 12a, 12b; 44a, 44b overlap each other for some extent so that the two forks or clevis, respectively, defined by the pair of tines 12a, 12b of tool carrier arm 10 and by the pair of projections 44a, 44b of mounting/demounting tool 40 interlock or mesh with each other.

(30) Upper projection 44a of tool body 42 comprises a counter-support surface 48 facing to second projection 44b of tool body 42, and in particular to tool support surface 18 of tool carrier arm 10. Counter-support surface 48 forms another element of the tensioning and positioning means 70 for fulfilling the functionality of positioning of the tensioning and positioning means 70. As it can be seen from FIGS. 2 and 3, counter-support surface 48 encloses an angle with upper lateral surface 42c of tool body 42 (and the upper lateral surface of projection 44a), in particular an acute angle. The amount of this angle defines the resting/operating position of mounting/demounting tool 40 and thus the orientation of an extension being provided between tool body 42 and its second end 42b which is used for the demounting process. Between counter-support surface 48 and tool body 42, a further part surface not designated can be provided which extends at least partially parallel to the upper lateral surface 42c of tool body 42.

(31) Second projection 44b is inversely designed to first projection 44a. Thereby, the surface which corresponds to counter support-surface 48, forms an abutment surface 50 used for limiting the pivoting movement of mounting/demounting tool 40 from the resting/operating position in the clockwise direction, referred to FIG. 2 (or the counter-clockwise direction if referred to FIG. 3).

(32) Between tool body 42 and its second end 42b, an extension 52 is provided, which has the same design as the extension 52 of the first embodiment described above in conjunction with FIG. 1.

(33) For fulfilling the functionality of tensioning, tensioning and positioning means 70 include a tension spring in form of a coil spring or a spiral wounded tension spring 72. Coil spring 72 has a first end 72a and a second end 70b. First end 72a is attached to tool carrier arm 10 whereas second end 72b is attached to tool body 42 of mounting/demounting tool 40. As it can be seen in FIG. 2, tension spring 72 urges mounting/demounting tool 40 in a position in which counter support surface 48 engages tool support surface 18 so that mounting/demounting tool 40 is in a resting position. Here, in this resting/operating position, tension spring 72 is still strained in contrast to coil spring 72 of the first embodiment. This resting position is simultaneously an operating position such that second end 42b of tool body 42 or finger tip of extension 52, respectively, can be brought in contact with a tyre bead of a tyre to be demounted from a rim of a vehicle wheel in the area of the rim edge and to urge the tyre bead out of the rim edge of said wheel rim during a demounting operation. Due to the firm engagement between support surface 18 and counter-support surface 48, a push force can be applied to push the tyre bead out of the rim edge. During the further demounting operation, mounting/demounting tool 40 can carry out a pivoting movement in the clockwise direction, referred to FIG. 2 (and in a counter-clockwise direction, referred to FIG. 3) such that first auxiliary guiding surface 54 is substantially oriented in a vertical direction (cf. FIG. 3). Thereby, extension 52 and in particular hook 56 can pass the tyre bead of tyre T (cf. FIG. 4) already separated from the rim edge of the wheel rim and hook 56 can grip the inner side of the tyre bead. Afterwards, the first mounting/demounting tool unit U1 can be moved upwardly, referred to FIGS. 2 and 3, and can draw the tyre bead griped by hook 56 out of the rim of the wheel W. Any forces acting on mounting/demounting tool 40 can be balanced by tensioning and positioning means 70 so that there is a firm contact between hook 56 and the tyre bead. Moreover, the step-shaped contour of extension 52, in particular first and second auxiliary guiding surfaces 54, 55 and step surfaces 52a, 52b can come in contact with the rim edge and avoid thereby any damaging of said rim edge due to their plane design. After the tyre bead has been drawn out of the rim and has been detached from hook 56, mounting/demounting tool 40 returns back in its resting/operating position shown in FIG. 2.

(34) In a further alternative embodiment of mounting/demounting tool 40 (not shown), extension 53 is hook-shaped including guide surface 54 and hook 56. In this embodiment, finger tip or second end 42b has been omitted. Instead of finger tip 42b, hook-shaped extension 52 is provided with a protrusion extending downwardly from the lower hook surface, and provides the same functionality as disclosed in conjunction with finger tip 42b and guide surface 54. Said protrusion may separately be attached to hook-shaped extension 52, and may be formed completely from plastic, in order to avoid damages on rim R. Naturally, said protrusion may also contain a core-part of metal with a coating of plastic.

(35) In FIG. 4, a tyre mounting/demounting machine M according to the present invention is shown at which the inventive first mounting/demounting tool unit U1 is provided. It has to be understood that both embodiments of the inventive first mounting/demounting tool unit U1 may be used in mounting/demounting machine M.

(36) Mounting/demounting machine M includes a machine base B and a wheel support WS with a shaft S on which a rim of a wheel W from which a tyre T is to be demounted or to which a tyre T is to be mounted, respectively, can rotatably be clamped. Wheel support WS and shaft S are arranged on machine base B such that center line SM of shaft S and wheel support WS extends vertically. The rim of wheel W clamped on shaft S, can be arranged at the free end of shaft S such that its midplane is horizontally oriented. In the casing of wheel support WS, a drive device, like an electric motor, is arranged for rotating shaft S and the rim of wheel W during the mounting and demounting procedure.

(37) Moreover, on base B, a tool support post P is arranged such that center line PM of tool support post P extends at least substantially parallel to center line SM of wheel support WS and shaft S, respectively. Tool support post P has a horizontal distance to wheel support WS and shaft S such that a complete wheel W, i.e. including a rim R and a tyre T, can reversibly be mounted on shaft S and can freely be rotated by the aforesaid drive device without interference with support post P.

(38) On tool support post P, inventive first mounting/demounting tool unit U1 is arranged such that tool carrier arm 10 extends at least substantially horizontal wherein, at second end 10b of tool carrier arm 10, i.e. the free end of the cantilevered arranged tool carrier arm 10, mounting/demounting tool 40 is provided. Tool carrier arm 10 can reversibly be moved along tool support post P by a not shown drive device, like an electric motor or pneumatic or hydraulic cylinder/piston device, respectively. Furthermore, tool carrier arm 10 can be coupled or can include a further drive device, like an electric motor or pneumatic or hydraulic cylinder/piston device, respectively, for at least reversibly moving mounting/demounting tool 40 in the horizontal direction. In principle, it is also possible that at least mounting/demounting tool 40 (but also a part or the whole tool carrier arm 10) can horizontally be moved by hand. Moreover, tool carrier arm 10 can pivotally be arranged at tool support post P such that tool carrier arm 10 can be pivoted in a horizontal plane wherein this pivot movement can be carried out by hand or by a drive device, respectively.

(39) Mounting/demounting machine M includes additionally an upper and a lower bead breaker tool device 90, 200 for releasing the bead of a tyre T from the rim edge of a wheel rim. Both bead breaker tool devices 90, 200, include a bead breaker carrier arm 92, 100 extending at least substantially in the horizontal direction and being mounted to tool support post P in a cantilevered fashion. At the free ends of bead breaker carrier arms 92, 100, a bead breaker tool 94, 210 is rotatably mounted via a bar (not designated) in form of a truncated cone wherein the smaller diameter of the cone faces towards tool support post P as it can be seen in FIG. 3.

(40) Both bead breaker tool devices 90, 200 can reversibly and independently from each other be moved along tool support post P by not shown drive devices, like electric motors or pneumatic or hydraulic cylinder/piston devices, respectively, wherein one drive devices can be provided for each of bead breaker tool devices 90, 200 or commonly for both devices 90, 200. Furthermore, bead breaker tool devices 90, 200 can be coupled or can include a further drive device, like an electric motor or pneumatic or hydraulic cylinder/piston device, respectively, for at least reversibly moving bead breaker tools 94, 210 in the horizontal direction. In principle, it is also possible that at least bead breaker tools 94, 210 (but also a part or the whole tool carrier arms 92, 100) can horizontally be moved by hand. Moreover, bead breaker carrier arms 92, 100 can pivotally be arranged at tool support post P such that both carrier arms 92, 100, or at least one of them, can be pivoted in a horizontal plane wherein this pivot movement can be carried out by hand or by a drive device, respectively.

(41) Lower bead breaker tool device 200 comprises a mounting support tool 300 which can be pivoted around a horizontally extending pivot axis 136, which may be the hinge bolt of a respective hinge, being arranged on the upper side of bead breaker carrier arm 100, from a resting position shown in FIGS. 4 and 5, in an operating position which is shown in FIG. 6 and in which mounting support tool 300 abuts closely on bead breaker tool 210. Pivot axis 136 is arranged vertically to the center line of bead breaker carrier arm 100 of lower bead breaker tool device 200.

(42) With its lower end, mounting support tool 300 is pivotally arranged at pivot axis 136. At the opposite end, mounting support tool 300 is provided with a hook-shaped mounting support tool element 310 used for drawing the tyre bead TB of a tyre T to be mounted to a rim R of a wheel W, over the first rim edge RE, the upper rim edge RE, in the direction to the lower rim edge RE (cf. FIG. 7). For closely abutting to bead breaker tool 210, mounting support tool 300 comprises between its lower end and mounting support tool element 310 an eye ring or ring-shaped portion the inner diameter of which corresponds at least substantially to the medium diameter of the truncated cone of bead breaker tool 210. It has to be noted that the eye ring must not be completely closed, but can also be interrupted so that, for example, the truncated cone of bead breaker tool 210 is only enclosed by two-thirds of its outer diameter.

(43) Mounting support tool 300 is used to assist the mounting procedure of a tyre T to a rim of a wheel W. For this purpose, mounting support tool 300 is pivoted from its resting position shown in FIGS. 4 and 5, to its operating position shown in FIG. 5, in which it abuts closely on bead breaker tool 210 of the lower bead breaker tool device 200. Before or subsequently, tyre T to be mounted, is placed on the rim R of wheel W such that at least a part of the lower tyre bead TB has passed upper rim edge RE of the wheel rim. Afterwards, bead breaker tool device 200 is moved upwardly along support post P and hook-shaped mounting support tool element 310 is brought in contact with the lower bead TB of tyre T. Then, bead breaker tool device 200 is moved downwardly, wherein hook-shaped mounting support tool element 310 draws lower tyre bead TB of tyre T downwardly, wherein the passing of the remaining rest of the lower tyre bead TB of tyre T can be assisted by pushing tools not shown, or by upper bead breaker tool device 90 and/or by rotating the rim R via shaft S. After the lower tyre bead TB has been drawn in its lower position close to the lower rim edge RE of wheel rim R, hook-shaped mounting support tool element 310 is decoupled from said lower bead TB and is pivoted in its resting position shown in FIGS. 4 and 5.

(44) Mounting support tool 300 according to the embodiment of FIG. 4, may be mounted to a carrier arm 100 of a lower bead breaker tool device 200. Alternatively, a second mounting/demounting tool unit U2 may be provided, which replaces a conventional lower bead breaker tool device. An embodiment of such a second mounting/demounting tool unit U2 is disclosed in conjunction with FIGS. 5 to 7.

(45) FIG. 5 is a schematic view to an embodiment of a second mounting/demounting tool unit U2, with a mounting support tool 300 in the inoperative position.

(46) The second mounting/demounting tool unit U2 comprises a carrier unit 100, a bead breaker tool 200 and a mounting support tool 300. In FIG. 5, bead breaker tool 200 is in its operative position, whereas mounting support tool 300 is in its inoperative position.

(47) As it can be seen in FIG. 5, carrier unit 100 has an at least approximately horizontally arranged carrier arm portion 110, which has a first or left end 112 and a second or right end 114, and a straight mid portion 116. Carrier arm portion 110, according to FIG. 5, has a rectangular cross section including a top surface 118, which can be made of steel.

(48) On top surface 118 of carrier arm portion 110, a second support means 130 for receiving mounting support tool 300 is provided. Support means 130, according to this specific embodiment, is in the form of a hinge having a first hinge portion 132 which is fixedly attached to top surface 118 of carrier arm portion 110, and a second hinge portion 134 mounted to mounting support tool 300. First and second hinge portions 132, 134 of support means or hinge 130, are pivotally connected to each other by a hinge bolt 136. Hinge 130 allows a pivot movement of mounting support tool 300 about hinge bolt 136, which is at least approximately horizontally arranged and which extends in a direction approximately rectangular to the longitudinal extension of carrier arm portion 110 and vertical to a plane extending through carrier arm portion 110.

(49) Bead breaker tool 200 for loosening a tyre bead TB from a rim edge RE of a wheel rim R has a first end 202 with a bead breaker tool element 210 in the form of a truncated cone. Bead breaker tool element or truncated cone 210 is preferably rotatable attached to first end 202 of bead breaker 200. Bead breaker tool 200 further has a mid-portion 206 between its first and second ends 202, 204. Mid-portion 206 is curved such that the upper border or edge of the outer surface of cone 210 is aligned at least approximately in a horizontal plane, with its base surface facing away from carrier arm portion 110, and its top surface facing upwardly and towards carrier arm portion 110, such that said upper border or edge comes in contact with the tyre bead TB to be loosened.

(50) Bead breaker tool 200 has a second end 204, by means of which bead breaker tool 200 is mounted to the first end 112 of carrier arm portion 110 of carrier unit 100. According to the embodiment of second mounting/demounting tool unit U2 of FIG. 5, bead breaker tool assembly 200 is detachably mounted to first end 112 of carrier arm portion 210 by first support means 120 for reversibly accommodating bead breaker tool 200, and which comprise an insertion portion provided at second end 204 of bead breaker tool 200, which is inserted into a respective receiving portion provided on first end 112 of carrier arm portion 110 (both are not visible in FIG. 5). Naturally, bead breaker tool 200 may also be fixedly attached to the first end 112 of carrier arm portion 110 with its second end 204, e.g. by welding or the like.

(51) In a specific configuration of second mounting/demounting tool unit U2, first support means 120 may also be realized by a hinge, wherein a first hinge member is attached to first end 112 of carrier arm portion 110 and a second hinge member is attached to second end 204 of bead breaker tool 200. Bead breaker tool 200 is then pivotally attached to carrier arm portion 110, and may be reversibly pivoted between the operative position and an inoperative position.

(52) Mounting support tool 300 has a first end 302, a second end 304 and a mid-portion 306. Mounting support tool 300 is pivotally attached to tool carrier arm portion 110 by its first end, at which second hinge portion 134 of hinge 130 is provided, which forms second support means 130 for receiving or bearing mounting support tool 300.

(53) Second end 304 of mounting support tool 300 is formed by a mounting support tool element 310 which in operation engages at least one tyre bead TB of a tyre T to be mounted, for mounting said tyre bead TB to a rim edge RE of a wheel rim R (as shown in FIG. 7). Mounting support tool element 310 has a longitudinally extending body of an at least approximately rectangular cross section, with a first end 312 and a second end 314, and a guiding surface 316 for guiding the at least one tyre bead TB of the tyre T to be mounted on the rim R. Guiding surface 316 is formed by the surface of mounting support tool element 310, facing towards tool carrier arm portion 110, when mounting support tool 300 is in its inoperative position, particularly, facing towards the second end 114 of carrier arm portion 110. Mounting support tool element 310 is attached to mid-portion 306 of mounting support tool 300 by its second end 314.

(54) Mid-portion 306 of mounting support tool 300 includes an at least approximately ring-shaped portion 320, which forms an engagement portion being arranged close to or in the region of the second end 304 of mounting support tool 300. The circular shape of ring-shaped portion 320 is congruent to the shape of a plane through truncated cone 210 of bead breaker tool 200 and parallel to its base surface. The plane in which ring-shaped portion 320 extends, or the plane of the ring, is at least approximately rectangular aligned to a plane extending vertically through carrier arm portion 110. The size of ring-shaped portion 320, and its opening, respectively, is selected to match with the outer diameter of at least one section of bead breaker tool element or truncated cone 210 of bead breaker 200. A rod-shaped portion 308 extends between ring-shaped portion 320 and second end 304 of mounting support tool 300, the length of which is adapted to the distance between truncated cone 210 of bead breaker 200 and the position of second support means or hinge 130, such that ring-shaped portion 320 is supported by truncated cone 210 of bead breaker 200, when in the operative position (cf. FIG. 6).

(55) Mounting support tool 300 may be made of any suitable material. It is preferred that mounting support tool 300 is made of metal. In order to avoid damages of tyre bead TB, mounting support tool element 310 may additionally be provided with a coating, e.g. of plastic.

(56) Further according to FIG. 5, right end 114 of carrier arm portion 110 is provided with an accommodation portion 140 in the form of a blind hole having an approximately rectangular cross-section. Accommodation portion 140 extends from the outer end of second end 114 of carrier arm portion 110 into carrier arm portion 110 along its central axis. The length or depth of accommodation portion 140 corresponds to a respective insertion portion provided on the tool carrier arm of a mounting/demounting machine M, to which the second mounting/demounting tool unit U2 may be attached (cf. FIG. 4).

(57) Naturally, respective securing elements have to be provided for securing the second mounting/demounting tool unit U2 when attached to the tool carrier arm of the mounting/demounting machine M. It is also possible that carrier arm portion 110 is provided with an insertion portion and that the tool carrier arm of the mounting/demounting machine M comprises a respective accommodation portion.

(58) The insertion portion and the accommodation portion may have other than the above described configurations. Essentially is a form-fit coupling between the second mounting/demounting tool unit U2 and the tool carrier arm of the mounting/demounting machine M, for a correct positioning and support of the second mounting/demounting tool unit U2 on said tool carrier arm.

(59) FIG. 6 is a schematic view of the embodiment of the second mounting/demounting tool unit U2 of FIG. 5, with the mounting support tool 300 in the operative position.

(60) As it can be seen in FIG. 6, in its operative position, mounting support tool 300 is pivoted towards bead breaker 200, about hinge bolt 136 and in a plane extending vertically and in the longitudinal extension of carrier arm portion 110. In the operative position, truncated cone 210 of bead breaker 200 engages ring-shaped portion 320, forming an engagement portion of mounting support tool 300, and at least partially extends there trough. Ring-shaped portion 320, and thus, mounting support tool 300, is supported by bead breaker 200, when in the operative position.

(61) As it further can be seen in FIG. 6, in the operative position, mounting support tool element 310 is arranged at ring-shaped portion 210 such that it faces upwardly, with guiding surface 316 facing towards second end 114 of carrier arm portion 110. That means that guiding surface 316 faces away from rim R to which a tyre T has to be mounted. Mounting support tool element 310 and rod-shaped portion 308 are arranged in the plane extending vertically and in the longitudinal extension of carrier arm portion 110, or in the pivot plane, but with an angle with regard to their longitudinal extension. This angle ensures the correct positioning of mounting support tool element 310 with respect to rim R and tyre bead TB of the tyre T to be mounted (cf. FIG. 7).

(62) As it further can be seen in FIG. 6, in the operative position, ring-shaped portion 320 of mounting support tool 300 is at least approximately parallel to the base surface of truncated cone 210 of bead breaker 200, enabling a ring-shaped contact between truncated cone 210 and ring-shaped portion 320.

(63) FIG. 7 is a detailed view to the mounting support tool element 310 of the inventive mounting support tool 300 in the operative position, and arranged closed to the rim edge RE of rim R to which tyre T has to be mounted.

(64) Mounting support tool element 310 of mounting support tool 300 is positioned between rim edge RE of rim R and tyre bead TB of tyre T to be mounted, and in an angle relative to the vertical axis of rim R such that first end 312 of mounting support tool element 310 slopes towards tyre bead TB. Guiding surface 316 faces towards tyre bead TB of tyre T.

(65) The length of mounting support tool element 310 and the angle between mounting support tool 310 and rod-shaped portion 308, or ring-shaped portion 320, respectively, are selected such mounting support tool element 310 is positioned at least approximately vertically above bead breaker tool element or truncated cone 210, particularly, approximately vertically above the edge of the base surface of truncated cone 210, when mounting support tool 300 is in the operative position, for enabling a correct contact between mounting support tool element 310 and tyre bead TB during the mounting operation. This arrangement of mounting support tool element 310 ensures a correct guidance of tyre bead TB for passing rim edge RE during the mounting operation without damaging tyre bead TB or rim edge RE.

(66) For mounting at least one tyre bead TB of a tyre T on a rim R, said rim R is positioned and clamped on shaft S of wheel support WS. Thereafter, the second mounting/demounting tool unit U2 with mounting support tool 300 in its operative position as shown in FIG. 6, is moved towards the upper rim edge RE of rim R. Mounting support tool element 310 is positioned close to rim edge RE and laterally thereto. A tyre T to be mounted is placed on rim R and with a portion of its lower tyre bead TB encompassing mounting support tool element 310, as shown in FIG. 7. With tyre T in this position, rim R is rotated about its vertical axis. By rotating rim R about at least one complete revolution, the lower tyre bead TB, guided by guide surface 316 of mounting support tool element 310, is moved over upper rim edge RE of rim R. Thereafter, carrier unit 100 of the second mounting/demounting tool unit U2 is lowered for disengaging mounting support tool 300 from tyre T.

(67) The further mounting process is executed by first mounting/demounting tool unit U1 which engages upper tyre bead TB of tyre T for urging upper tyre bead TB over upper rim edge RE of rim R. The pivot movement of mounting support tool 300 and/or bead breaker tool 200 may manually be executed, which reduces the control amount for the mounting/demounting machine M. Naturally additional drive means, like piston/cylinder drives may be provided for pivotally moving mounting support tool 300 and/or bead breaker tool 200, which may easily be integrated into an existing control device, or which may also manually be activated.

(68) With respect to FIGS. 4 and 8 to 15 in particular a mounting and demounting procedure is described.

(69) Again, making reference to FIG. 4, the general structure of mounting/demounting machine M is shown. At an upper edge of the rim R, the initial reference point RP is shown. The machine M according to this embodiment comprises a controller 500 which is mounted at a backside of the post P. According to this embodiment, the initial reference point RP is determined by moving the tool 40 of the first mounting/demounting tool unit U1 of the mounting/demounting device manually to the initial reference point RP. At this point, the initial reference point is stored in a storing device arranged in the control unit 500. From now on, the demounting procedure can start. FIG. 8 shows a first step, where a demounting procedure already has started. The mounting/demounting tool unit U1 is substantially designed as the first mounting/demounting tool unit shown in FIGS. 1 to 3 and same and similar elements are depicted with identical reference signs and insofar reference is made to the above description of FIGS. 1 to 3.

(70) The tool 40 is in a resting position, and the tool body 42 is slightly tilted upwards with respect to the pivot exit 16, so that holding element is in contact and the coil spring 72 (see FIG. 1) is in a compressed state or the upper projection 44 is in contact with the upper contact surface of the arm 10. The operator moves the first mounting/demounting unit U1 downwards, with reference to FIG. 8, for example by means of a joystick controller or the like. The second end 42b is in contact with the upper tyre bead TB1 and pushes it downwards from the upper edge E1 of the rim R. The tyre T is compressed and the tyre beads TB1, TB2 are moved together. The adjustment of the position of the mounting/demounting device, in particular here the first mounting/demounting tool unit U1 with respect to the first direction, which in this embodiment is the vertical direction parallel to the axis SM, is continued and the position of the mounting/demounting device is continuously detected by appropriate sensors provided at the post P. At the same time, the position of the mounting/demounting device, here the first mounting/demounting tool unit U1, with respect to the horizontal direction, parallel to the axis TM, is continuously and automatically adjusted. In particular, with respect to FIG. 8, the first mounting/demounting tool unit U1 is moved to the right, so that the second end 42b enters the rim channel RC for moving the hook 56 behind the tyre bead TB1.

(71) When the hook is in contact with the tyre bead and the tyre bead TB1 rests in the hook opening 56a (cf. FIG. 9), the first mounting/demounting tool unit U1 is moved to the left, with respect to FIG. 9, to pull the tyre bead TB1 away from the edge E1 of the rim R. This is shown in FIG. 9. The rim now is turned about the axis SM, so that the tyre T is pulled away from the rim R.

(72) Now, the first mounting/demounting tool unit is operated by the operators so as to move upwards with respect to FIG. 9 (cf. also FIG. 10) and the position of the first mounting/demounting tool unit U1 is continuously and automatically adjusted with respect to the horizontal direction, to the right with respect to FIG. 10, i.e. radially towards the rim R. Due to this movement, the tyre T applies a force on the hook 56 via the tyre bead TB 1 and pulls the tool 40 downwards, so as to pivot about the pivot axis 16. This is indicated by the arrow 502. Now, the tyre is loosened and can be taken off the rim R, as shown in FIG. 11, in which the tool 40 again pivoted back to the resting position, shown in FIGS. 8 and 9. This movement of the tyre mounting/demounting unit U1 is done, and then the operator operates a mounting/demounting unit so that the tyre mounting/demounting unit U1 moves upwards with respect to FIG. 11, parallel to the axis SM and on the same time, the controller 500 controls the mounting/demounting device continuously and automatically such that the arm 10 moves to the left with respect to FIG. 11, parallel to the axis TM.

(73) When a tyre T is removed from the rim R, usually a new tyre T needs to be mounted on the rim R. This is shown in FIGS. 12 to 15. The tyre T is placed on the top of the rim R clamped on the support S and the operator operates the mounting/demounting device such that the second tyre mounting/demounting unit U2 moves upwards with respect to the axis SM. At the same time, the controller controls the second tyre mounting/demounting unit U2 such that it moves in a horizontal direction parallel to the axis TM such that it arrives at the initial reference point RP, as shown in FIG. 12. The mounting support tool element 310 now comes in contact with the lower tyre bead TB 2 of the tyre T and grabs behind it. When the operator now operates the second mounting/demounting unit U2 in such a way that it moves downward to pull the tyre T about the rim R, the controller controls the second tyre mounting/demounting unit U2 at the same time to move away from the rim R in a radial direction, parallel to the axis TM, such that the tyre bead TB2 is in contact with the mounting support tool element 310 so that it can be pulled over the edge E1 of the rim R. After the tyre is pulled down and the tyre bead TB2 comes in contact with the lower edge E2 of the rim R (cf. FIG. 14), the first mounting/demounting tool unit U1 again moves to the initial reference point RP, the second end 42b comes in contact with the tyre bead TB 1 and the hook 56 in this operation functions to push the tyre bead TB 1 downwards so that the tyre bead is moved behind the first edge E1 of the rim R. For this operation, the operator again only moves the first tyre mounting/demounting unit U1 downwards and the controller moves the unit U1 slightly to the left, thus radially away from the rim R, so that the second end 42b can be moved behind the edge E1. Again, the rim is rotated and the upper bead breaker 94 comes in contact with the upper bead TB1, to finish the mounting operation of the tyre T (cf. FIG. 15).