Asymmetric linear LED luminaire design for uniform illuminance and color

Abstract

An LED lamp for illuminating a surface under a flat angle in linear lighting applications such as cove lighting and wall washing is provided. It produces a uniform intensity distribution and a uniform color output throughout the beam pattern of the light beam produced by a multi-color LED light source. The lamp comprises a body of an extruded profile. The body comprises at least one section with a mirrored surface and at least a lens section which allows exiting of light from the body. At least one LED preferably having a LED lens is provided at the inner side of the body. This combination of optical systems results in an asymmetric beam pattern from the source.

Claims

1. .[.A.]. .Iadd.An .Iaddend.LED lamp for illuminating a surface comprising.Iadd.: .Iaddend. a body .[.further comprising:.]..Iadd.; .Iaddend. a plurality of multi-color LED light sources; a spherical cap lens covering each of the plurality of multi-color LED light sources and having a radius that is larger than a radius of a base of the spherical cap lens; wherein the spherical cap lens further .[.comprising.]. .Iadd.comprises .Iaddend.a plurality of spherical cap lenses covering respective ones of the plurality of multi-color LED light sources, and wherein each of the plurality of multi-color LED light sources and each of the plurality of spherical cap lenses covering respective ones of the plurality of multi-color LED light sources are arranged distant to each other on .[.a.]. .Iadd.an .Iaddend.LED mounting plane and are aligned with their centers to a common center line with at least one paraboloidal section having its focus at the common center line of the plurality of multi-color LED light sources; at least one section with a mirrored surface, for reflecting .[.the.]. light emitted by the .[.at least one.]. .Iadd.plurality of .Iaddend.multi-color LED light .[.source.]. .Iadd.sources.Iaddend., the mirrored surface .[.section.]. further comprising the at least one paraboloidal section and at least one .Iadd.convex .Iaddend.arc shaped .[.reflector.]. .Iadd.reflective surface.Iaddend.; and at least one lens section forming an exit surface for the light.Iadd., the at least one lens section comprising a prime lens for a main beam direction and an outside lens for an auxiliary beam direction; and wherein the at least one arc shaped reflector deflects parts of the light emitted by the plurality of multi-color LED light sources to the outside lens and other parts of the light to the prime lens.Iaddend..

2. The LED lamp of claim 1, wherein the body comprises a hollow profile.

3. The LED lamp of claim 1, wherein the body comprises an extruded profile.

4. The LED lamp of claim 1, wherein the body further comprises a backside reflector arranged behind a mounting plane of the plurality of multi-color LED light sources.

5. The LED lamp of claim 1, wherein the plurality of multi-color LED light sources, each comprising a plurality of LED chips.

6. The LED lamp of claim 1, wherein the mirrored surface is a total reflecting surface or a reflecting coated surface.

7. The LED lamp of claim 1, wherein the .Iadd.at least one paraboliodal section comprises a .Iaddend.plurality of paraboloidal sections .[.are provided being.]. slightly rotated against each other.

8. The LED lamp of claim 1, wherein the at least one lens section comprises a Fresnel lens like structure.

.[.9. The LED lamp of claim 1, wherein the at least one lens section comprises a prime lens for a main beam direction and an outside lens for an auxiliary beam direction is provided..].

.[.10. The LED lamp of claim 9, wherein the at least one arc shaped reflector deflects parts of the light emitted by the at least one multi-color LED light source to the outside lens and other parts of the light to the prime lens..].

.Iadd.11. An LED lamp for illuminating a surface comprising: a body; an LED light source; a semi-sphere lens covering the LED light source, wherein the LED light source is located at a center of the semi-sphere lens; at least one lens section forming an exit surface for light emitted by the LED light source, wherein the at least one lens section comprises a prime lens defining a first exit surface for a main beam direction and an outside lens defining a second exit surface for an auxiliary beam direction; and at least one side wall comprising a mirrored surface located such that the mirrored surface receives a portion of the light emitted by the LED light source, the mirrored surface further comprising at least one paraboloidal section and at least one arc shaped reflector, wherein the at least one arc shaped reflector deflects parts of the portion of the light emitted by the LED light source to the outside lens and other parts of the portion of the light emitted by the LED light source to the prime lens. .Iaddend.

.Iadd.12. The LED lamp of claim 11, wherein the body comprises a hollow profile. .Iaddend.

.Iadd.13. The LED lamp of claim 11, wherein the body comprises an extruded profile. .Iaddend.

.Iadd.14. The LED lamp of claim 11, wherein the mirrored surface is a total reflecting surface or a reflecting coated surface. .Iaddend.

.Iadd.15. The LED lamp of claim 11, wherein the at least one paraboloidal section comprises a plurality of paraboloidal sections rotated against each other. .Iaddend.

.Iadd.16. An LED lamp for illuminating a surface comprising: a body; a plurality of LEDs on a first plane and aligned on a common center line and configured to emit light; a spherical cap lens covering each of the plurality of LEDs and having a radius that is larger than a radius of a base of the spherical cap lens; a first side wall paraboloidal section configured to deflect first light rays emitted from the plurality of LEDs through a first section of a first lens; a second side wall paraboloidal section configured to deflect second light rays emitted from the plurality of LEDs through a second section of the first lens; a first side wall arc shaped reflector configured to deflect third light rays emitted from the plurality of LEDs towards a backside reflector; a second side wall arc shaped reflector configured to deflect fourth light rays emitted from the plurality of LEDs through a first section of a second lens; and a third side wall arc shaped reflector configured to deflect fifth light rays emitted from the plurality of LEDs through a second section of the second lens; wherein the first, second, and third side wall arc shaped reflectors are adjacent to the first and second side wall paraboloidal sections. .Iaddend.

.Iadd.17. The LED lamp of claim 16, wherein the body comprises a hollow profile. .Iaddend.

.Iadd.18. The LED lamp of claim 16, wherein the body comprises an extruded profile. .Iaddend.

.Iadd.19. LED lamp of claim 16, wherein the plurality of LED light sources each comprises a plurality of LED chips. .Iaddend.

.Iadd.20. The LED lamp of claim 16, wherein the first side wall paraboloidal section and the second side wall paraboloidal section are rotated against each other. .Iaddend.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the following, the invention will be described by way of example, without limitation of the general inventive concept, on examples of embodiment and with reference to the drawings.

(2) FIG. 1 shows a sectional view of a first embodiment.

(3) FIG. 2 shows a first embodiment of an LED with a lens.

(4) FIG. 3 shows a further LED lens.

(5) FIG. 4 shows ray traces of different rays.

(6) FIG. 5 shows an extruded profile of the LED lamp.

(7) FIG. 6 shows an LED lamp illuminating a wall.

(8) While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(9) In FIG. 1, a sectional view of a first embodiment is shown. The LED lamp 10 has a body 11 which may be based on an extruded profile, preferably an extruded metal or plastic profile. Preferably, the extrusion direction is the y direction as indicated. An LED 41 is held at an LED mounting plane 81 which is parallel to a y-z-plane with the coordinates shown. Preferably, a plurality of LEDs is aligned on a common center line, which preferably extends into the y direction. This embodiment relates to a color LED lamp and therefore requires multicolor LED emitters, which when combined provide a multi-color LED light source. The multicolor LED emitters are preferably different LED chips configured to generate a plurality of visible colors, which combine to produce blended light. Herein, reference is made to an LED which means a plurality of LED chips for generating the different colors. The LED is covered by an LED lens 42 which will be shown later in full detail. Approximately opposite to the LED lens 42, there is a first paraboloidal section 51 and a second paraboloidal section 52. In this embodiment, both paraboloidal sections preferably have the same focal line which is at or at least close to the LED 41 center line. It is further preferred, if the paraboloidal sections are rotated slightly against each other, as will be shown later in detail. It may be possible to include further paraboloidal sections. There are further three arc-shaped reflectors 53, 54, and 55 which are used to deflect the light from the LED through a second exit surface to the outside of the lamp.

(10) Most of the light emitted by the LED is deflected by the paraboloidal sections. This light is radiated through a prime lens 56 defining a first exit surface. The prime lens has a lens body 61 and may have a Fresnel-lens like surface structure. The surface may have a plurality of slopes which define the light distribution at the output of the lamp. The light deflected by the arc-shaped reflectors 53, 54, and 55 is guided through an outside lens 62 forming a second exit surface of the lamp. Finally, there is a backside reflector 63 which is reflecting light rays back to the interior of the lamp.

(11) The LED base plane, the paraboloidal sections, the arc-shaped reflectors, the lens body, the outside lens, and the backside reflector enclose the inner volume of the lamp. They form an elongated body which may be closed at its end by others, which may only be protective covers which may also have a reflective inner surface. At least one or all of the reflective surfaces in the lamp may be total reflecting surfaces or may be mirrored surfaces (or other reflecting coated surface) or a combination thereof.

(12) In FIG. 2, a first embodiment of an LED 91 together with a lens 92 is shown. Here, the lens 92 is a semi-sphere with the LED 91 located at the center. As the light rays propagate under a right angle from the lens to the outside, there is no refraction generating a Lambertian output.

(13) In FIG. 3, a further LED lens is shown. In this embodiment, the lens 42 is a spherical dome or spherical cap, where the center 83 of the sphere is below the LED 41. Therefore, the diameter 84 of the base of the cap is smaller than twice the radius 85 of the sphere. In this embodiment, the light is refracted when leaving the lens and is spread to the sides improving intermixing between multiple LED emitters reducing the bright spots created by discrete sources, which may be part of the LED 41. In a preferred embodiment, the diameter of the bottom aperture may be 7.5 mm, while the radius of the sphere is 4.8 mm.

(14) In FIG. 4, ray traces of different rays are shown. First rays 71 which are deflected by the first paraboloidal section 51 are deflected through the lens body 61 at a first light exit surface. Second rays 72 are reflected by a second paraboloidal section 52 under an angle to the first rays 71, therefore spreading the light to a slightly different area of a surface to be illuminated. Preferably, both paraboloidal sections have their focus lines at the location of the LED center line. Most preferably, they are slightly rotated against each other. There may be further paraboloidal sections to further control the distribution of light. Third beams 73 are reflected by a first arc-shaped reflector 53, mainly towards a backside reflector 63 which further reflects the light through the lens body 61. Fourth rays 74 are reflected by a second arc-shaped reflector 54 mainly through an outside lens 62. Similarly, there may be rays reflected by the first arc-shaped reflector 53 which also may propagate through the outside lens 62. Generally, the arc-shaped reflectors 53, 54, and 55 are reflecting parts of the light through the outside lens 62, by means of the backside reflector 63 or directly through the lens body 61, as shown by rays 75 and 76.

(15) In FIG. 5, an extruded profile of the LED lamp is shown. The lamp forms a hollow structure with reflecting side walls 51, 52, 53, 54, 55, and 63, and lenses 61, 62. Along the length of the profile, there may be a plurality of LEDs and LED lenses 42 distant from each other.

(16) In FIG. 6, an LED lamp 10 is shown illuminating a plane or wall 30. The lamp is mounted distant from the wall under a setback distance 82. There is a plurality of light rays 20 as described before, which are exiting the lamp 10 through the lens body 61. There are further rays, like light rays 74 exiting the lamp body through outside lens 62.

(17) The embodiment shown herein provides a good color mixing of the light generated by a plurality of LED emitters, herein referred to as LED 41, which are mounted under a lens 42, and provides a uniform light distribution over a surface, like a wall.

(18) It will be appreciated to those skilled in the art having the benefit of this disclosure that this invention is believed to provide optics for LED lighting with color mixing properties. Specifically, color mixing optics are disclosed herein for producing a uniform intensity distribution and a uniform color distribution throughout the entire beam pattern produced by a multi-color LED light source. Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the spirit and scope of the invention as described in the following claims.