Vane pump and method for the operation thereof
11215177 · 2022-01-04
Assignee
Inventors
Cpc classification
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/3446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2270/701
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C2/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vane cell pump comprises a contour ring having an inner peripheral face and a rotatable rotor which has a plurality of conveying elements displaceable radially relative to a rotation axis. The inner peripheral face includes a plurality of pump portions each constructed with an intake region and a pressure region which are passed through by the conveying elements during rotation of the rotor. A narrow location at which the conveying elements are displaced radially inward toward the rotation axis to a greatest extent, is located between a pressure region and a subsequent intake region. By applying a part-stroke, an auxiliary start contour which is arranged between the rotation axis and the inner peripheral face radially inside the conveying elements in the region of at least one pump portion displaces the conveying elements to the greatest extent radially inwardly.
Claims
1. A vane cell pump comprising a hollow-cylindrical contour ring which is arranged between two side plates and which has an inner peripheral face and a rotor which is rotatably supported about a rotation axis which extends parallel with a cylinder axis of the contour ring and which has a plurality of conveying elements which can be displaced radially relative to the rotation axis and which are urged against the inner peripheral face during a rotation of the rotor, wherein: the inner peripheral face is formed to include a plurality of conveying chambers which each form a pump portion and each have an intake region and a pressure region which are passed through by the conveying elements during a rotation of the rotor; within a pump portion, the radial spacing between the rotation axis and the inner peripheral face increases when viewed in the rotation direction of the rotor over the intake region in order subsequently to decrease toward the end of the pressure region again; a narrow location, during the passage through which the conveying elements are displaced radially inward toward the rotation axis to the greatest extent, is located between a pressure region and a subsequent intake region when viewed in the rotation direction; the rotor has, radially inside the conveying elements, expulsion regions which are at least partially connected to at least one pressure region via a fluid path in order to expel the conveying elements against the inner peripheral face; an auxiliary start contour arranged between the rotation axis and the inner peripheral face radially inside the conveying elements in the region of at least one pump portion and which displaces the conveying element by applying only a part-stroke into the pump portion as a result of a maximum of temporary contact with a conveying element which is previously displaced at a narrow location to the greatest extent radially inwardly toward the rotation axis; a first collection groove located in the intake region and a second collection groove located in the pressure region, wherein the conveying element which is moved out by the part-stroke travels over the first collection groove when the pump is started and fluid is thereby drawn-in the first collection groove, and wherein during subsequent rotational movement, the drawn-in fluid is transported into a closed region of the second collection groove in the pressure region; and an auxiliary start ring including an embedded segment axially embedded in at least one of the side plates and rotationally fixed to the at least one of the side plates, wherein the embedded segment extends about the rotation axis, and wherein at least a portion of the auxiliary start contour is defined by an outer peripheral face of the auxiliary start ring.
2. The vane cell pump as claimed in claim 1, wherein the conveying element moves into contact with the auxiliary start contour only when it is already located in the pump portion and is still completely moved in, whereas when the conveying element is displaced against the inner peripheral face, the conveying element is free from contact with the auxiliary start contour.
3. The vane cell pump as claimed in claim 1, wherein the contact between the auxiliary start contour which is provided radially inside the conveying elements and a conveying element takes place at a side of the conveying element facing the rotation axis.
4. The vane cell pump as claimed in claim 1, wherein the same spacing is present between the auxiliary start contour and the inner peripheral face at any rotational angle of the rotor when viewed from the rotation axis toward the inner peripheral face.
5. The vane call pump as claimed in claim 1, wherein the embedded segment has a ring-shape.
6. The vane cell pump as claimed in claim 5, wherein the embedded segment has a constant inside diameter.
7. The vane cell pump as claimed in claim 5, wherein the embedded segment has a constant outer diameter.
8. The vane cell pump as claimed in claim 5, wherein the auxiliary start ring further has a shoulder having an outer peripheral face defining the auxiliary start contour and located at least partially radially inwardly or outwardly relative to an outer circumference of the embedded segment.
9. The vane cell pump as claimed in claim 8, wherein the outer peripheral face is located at least partially radially outwardly relative to the outer circumference of the embedded segment.
10. The vane cell pump as claimed in claim 8, wherein the outer peripheral face is located at least partially radially inwardly relative to the outer circumference of the embedded segment.
Description
DRAWINGS
(1) The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
(2) The invention is explained in greater detail below with reference to embodiments which are illustrated in the drawings. The size ratios of the individual elements relative to each other in the Figures do not always correspond to the real size ratios because some forms are illustrated in a simplified state and other forms are illustrated in an enlarged state in relation to other elements for better illustration. Identical reference numerals are used for identical or identically operating elements of the invention. Furthermore, for the sake of clarity only reference numerals which are necessary for the description of the respective Figure are illustrated in the individual Figures. The embodiments illustrated are merely examples as to how the invention can be constructed and do not constitute a conclusive delimitation. In the schematic drawings:
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DETAILED DESCRIPTION
(12) A vane cell pump 01 illustrated completely or partially in
(13) The rotation axis 21 of the rotor 22 is a geometric axis. The rotor 22 may, for example, be rotatably supported on a shaft which extends along such a geometric axis or on one of the two side plates 11, 12 or on both of the side plates 11, 12, or it can be connected to a shaft which is supported about such a geometric axis and which extends along this axis.
(14) The inner peripheral face 100 is constructed in such a manner that a number corresponding to the number of flows of the vane cell pump 01 of preferably sickle-like conveying chambers 03 which each form a pump portion 31, 32 are constructed so as to have an intake region 33 and a pressure region 34, respectively, which are passed through by the conveying elements 20 during a rotation of the rotor 22.
(15) The vane cell pump 01 can be constructed with one or more flows, for example, with two flows as illustrated in
(16) The vane cell pump 01 can be constructed with a multiple-flow configuration, for example, so as to be able to be switched in accordance with temperature.
(17) Within a pump portion 31, 32, the radial spacing between the rotation axis 21 and the inner peripheral face 100 of the contour ring 10 continuously increases when viewed in a working rotation direction of the rotor 22 of the vane cell pump 01 as indicated by an arrow P in
(18) A narrow location 30 is located between a pressure region 34 and an intake region 33 which is successive when viewed in a working rotation direction of the rotor 22 of the vane cell pump 01 as indicated by the arrow P in
(19) The rotor 22 has expulsion regions 200 which are indicated by discontinuously illustrated delimitations radially within the conveying elements 20 in
(20) The expulsion regions 200 extend in a preferably radial direction within an annular portion of the rotor 22 which is delimited in a radial direction outward by an outer diameter of the rotor 22 which is indicated by an outer circle 222 which is illustrated in
(21) The conveying elements 20 are freely movable within the expulsion regions 200 in the direction of the extent thereof. The movability outward in a radial direction is limited by the inner peripheral face 100 of the contour ring. The movability inward in a radial direction is limited by the inner portion 351 of the fluid path 35 located inside the diameter of the inner circle 221.
(22) The vane cell pump 01 is distinguished by an auxiliary start contour 04 which is arranged between the rotation axis 21 and the inner peripheral face 100 radially within the conveying elements 20 in the region of at least one pump portion 31, 32.
(23) The auxiliary start contour 04 is arranged so as to be non-rotatable relative to the contour ring 10.
(24) The auxiliary start contour 04 displaces conveying elements 20 which are displaced at least previously at a narrow location 30 to the greatest extent radially inward toward the rotation axis 21 and which are thereby moved into the rotor 22 by applying only a part-stroke radially away from the rotation axis 21 into the pump portion 31, 32 which follows the narrow location 30.
(25) This displacement is carried out by a maximum of temporary contact between a conveying element 20, which has been displaced previously at a narrow location 30 at least to the greatest extent radially inward toward the rotation axis 21, and the auxiliary start contour 04.
(26) The part-stroke mentioned differs from a full stroke in that during the full stroke a conveying element 20 is displaced radially away from the rotation axis 21 so far that it is closely in abutment or runs against the inner peripheral face 100 of the contour ring 10. The forced redirection by a part-stroke displaces the conveying element 20 only over a portion of the spacing between the outer diameter of the rotor 22 and the inner peripheral face 100 of the contour ring 10 radially away from the rotation axis 21, which outer diameter is indicated by the outer circle 222 in a simplified manner in
(27) As a result of the part-stroke, the release of the affected conveying element 20 from the static friction or similar inhibiting effects is already brought about.
(28) An additional advantage is produced in connection with a vane cell pump 01 which is provided with a collection groove 05, as illustrated in
(29) As a result of the auxiliary start contour 04, moved-in conveying elements 20 are subjected at the start of the vane cell pump 01 to a part-stroke or they remain partially moved out during the part-stroke if they have been drawn back during stoppage inside a pump portion 31, 32 into the expulsion regions 200 associated therewith. A conveying element 20 which is moved out by a part-stroke travels over the collection groove 05 which is, for example, constructed as an under-vane groove, in the intake region 33 when the pump is started. Fluid is thereby drawn in the collection groove 05 which is located under the conveying element 20. During the subsequent rotational movement, this drawn-in fluid is transported into the closed region of a collection groove 06 which is constructed, for example, as an under-vane groove in the pressure region 34. This collection groove 06 in the pressure region 34 forms a portion of the fluid path 35 and/or communicates with the fluid path 35. The collection groove 06 in the pressure region 34 preferably at least partially comprises the remaining portion 352 of the fluid path 35 or is included thereby at least partially.
(30) Since this region in which the collection groove 06 in the pressure region 34 is located is closed at least toward the end of the pressure region 34 when the conveying elements 20 which were previously moved out only by a part-stroke are located in a rotational angular range in which the auxiliary start contour 04 has already jumped back again toward the rotation axis in the working rotation direction indicated by the arrow P, by the inner peripheral face 100 of the contour ring 10 move into abutment against the inner peripheral face 100, which inner peripheral face also jumps back in the direction toward the rotation axis, and the conveying elements 20 move in again as a result of the contact with the inner peripheral face 100, a fluid volume accumulates here.
(31) A pressure build-up already thereby takes place and expels the conveying elements 20 which are retracted in the expulsion regions 200 further beyond the part-stroke which is brought about mechanically by means of the contact between the auxiliary start contour 04 and the relevant conveying elements 20.
(32) The conveying elements 20 are now moved in the pressure region 34 against the inner peripheral face 100. If a conveying element 20 in the separation region between the intake region 33 and the pressure region 34 of a pump portion 31, 32 reaches the inner peripheral face 100, the vane cell pump 01 begins to convey. The lower edge of the separating conveying element 20 can now open, as in the vane cell pump 01 illustrated in
(33) If the vane cell pump 01 has conveyed away the air and a gear mechanism which is, for example, connected thereto is supplied with oil, the system pressure builds up. With this pressure, the conveying elements 20 in the intake region 33 also begin to move toward the inner peripheral face 100. The vane cell pump 01 now runs in a purely hydraulic manner as usual. The auxiliary start contour 04 is then out of operation.
(34) The auxiliary start contour 04 is accordingly used only for a mechanical initial start operation.
(35) In the embodiment which is illustrated in
(36) In the embodiment which is illustrated in
(37) In the embodiment which is illustrated in
(38) In the embodiment which is illustrated in
(39) The auxiliary start contour 04 is preferably constructed in such a manner that it moves and/or can move into contact with a conveying element 20 only when it, when viewed from the rotation axis 21, is already located in a rotational angular range which is within a pump portion 31, 32 and which is still completely moved in. A conveying element 20 which is displaced against the inner peripheral face 100 of the contour ring 10 is in principle free from contact with the auxiliary start contour 04.
(40) The contact between the auxiliary start contour 04 which is provided radially within the conveying elements 20 and a conveying element 20 takes places preferably at a side of the conveying element 20 facing the rotation axis 21.
(41) In principle, it is also conceivable to provide the conveying elements 20 with grooves or projections at narrow sides which face one of the side plates 11, 12 and which then cooperate with an auxiliary start contour which is formed in one of the side plates 11, 12 or which is arranged therein.
(42) The auxiliary start contour 04 may be similar to the inner peripheral face 100 of the contour ring 10 in a mathematical sense, wherein the same spacing is present between the auxiliary start contour 04 and the inner peripheral face at any rotational angle of the rotor 22 when viewed from the rotation axis 21 toward the inner peripheral face 100 of the contour ring 10.
(43) Alternatively, it is conceivable for there to be per pump portion 31, 32 a maximum of two rotational angles of the rotor 22, at which the same spacing between the auxiliary start contour 04 and the inner peripheral face 100 of the contour ring 10 is present when viewed from the rotation axis 21 toward the inner peripheral face 100 of the contour ring 10.
(44) In this case, different spacings between the auxiliary start contour 04 and the inner peripheral face 100 of the contour ring 10 are present within each intake region 33 and within each pressure region 34 when viewed from the rotation axis 21 in a radial direction.
(45) In a particularly preferable manner, the auxiliary start contour 04 is constructed at least at a portion of an outer peripheral face 41 of an auxiliary start ring 40 which is arranged so as to be non-rotatable relative to the contour ring 10 and radially within the conveying elements 20 and/or is included thereby and/or includes it.
(46) When viewed from the rotation axis 21 toward the inner peripheral face 100 of the contour ring 10, in this instance the spacing between the auxiliary start contour 04 of the outer peripheral face 41 of the auxiliary start ring 40 and the inner peripheral face 100 of the contour ring 10 preferably has such dimensions at each rotational angle of the rotor 22 that a conveying element 20 which is urged against the inner peripheral face 100 of the contour ring 10 is free from any contact with the auxiliary start contour 04 at the outer peripheral face 41 of the auxiliary start ring 40. A conveying element 20 which is radially urged away from the rotation axis 21 by the outer peripheral face 41 of the auxiliary start ring 40 does not come into contact with the inner peripheral face 100 of the contour ring 10 while it is still in contact with the auxiliary start contour 04.
(47) In the embodiment illustrated in
(48) In the embodiment illustrated in
(49) In the embodiment illustrated in
(50) In the embodiment illustrated in
(51) It can be seen that the object forming the basis of the invention can be achieved by an auxiliary start ring 40 which is constructed as an inner ring and which is fixed in a rotationally secure manner in at least one of the side plates 11, 12 of the vane cell pump 01. As a result of the auxiliary start contour 04 which is constructed at least at a portion of the outer peripheral face 41 of the auxiliary start ring 40, the conveying elements 20 are mechanically pushed out at the start of the vane cell pump 01, wherein they are not guided as far as the inner peripheral face 100 of the contour ring 10. As a result of this part-stroke, on the one hand, it is ensured that there is produced a release of relevant conveying elements 20 from static friction or similar impeding effects, the necessary remaining stroke is reduced, in conjunction with a collection groove 05, which is constructed, for example, as an under-vane collection groove in the intake region 33 of at least one pump portion 31, 32, it already draws in fluid and
(52) During normal operation, after the start operation, the auxiliary start ring 40 and the auxiliary start contour 04 which is constructed at least at one portion of the outer peripheral face 41 thereof does not have any more influence on the pump function.
(53) It is important to emphasize that the auxiliary start contour 04 can be provided on or in at least one side plate 11, 12.
(54) Accordingly, the auxiliary start contour 04 can itself be constructed directly on one of the side plates 11, 12 or on both side plates 11, 12 or an auxiliary start ring 40, for example, on at least a portion of the outer peripheral face 41 of which the auxiliary start contour 04 is constructed, can be arranged on one of the two side plates 11, 12, or two auxiliary start rings 40, on at least a portion of the outer peripheral faces 41 of which the auxiliary start contour 04 is constructed can be arranged on both side plates 11, 12, for example, on both auxiliary start rings 40 completely or only partially, so that the two portions supplement each other, an auxiliary start ring 40 on one of the two side plates 11, 12, respectively.
(55) Advantages over the prior art are reduced inner losses during continuous operation because the conveying elements 20 have to be urged back by the inner peripheral face 100 only counter to the centrifugal force thereof radially relative to the rotation axis 21.
(56) Furthermore, the wear is reduced because the conveying elements 20 are not pressed as in the prior art either in a resiliently loaded manner against the inner peripheral face 100 or wherein they are pressed in each pump portion by the control cam radially away from the rotation axis completely against the inner peripheral face and urged back in each narrow location by the inner peripheral face in the same manner against the control cam in the direction radially toward the rotation axis. The vanes are securely retained hydraulically on the contour.
(57) Advantages which result in addition to a complete achievement of the object set out by overcoming all the disadvantages of the prior art are inter alia a capacity for implementation simply using an additional component—an auxiliary start ring 40 which is arranged on one of the two side plates 11, 12—and/or by carrying out only one additional working step—of constructing the auxiliary start contour on one of the two side plates 11, 12—in a small construction space with only small adaptations of the side plates 11, 12, pump plates and the rotor 22 and/or the conveying elements 20. At the system side, at the side of a device which is intended to be supplied with the fluid to be conveyed, for example, a drive mechanism or a motor of a vehicle, no steps are necessary in order to use the vane cell pump 01 according to the invention instead of a vane cell pump according to the prior art.
(58) Even if the vane cell pump 01 is only wetted with oil and otherwise is filled with air, the solution according to the invention operates without any additional measure at the pump or system side during cold starts.
(59) This start behavior is not known from any other solution. Furthermore, all other solutions known from the prior art are substantially more intensive in terms of structural space and costs.
(60) These include, for example: cold start plate. A disadvantage therein is that the hydraulic action is not ensured in an unlimited manner if the pump is run at no-load and/or the conveying elements which are referred to briefly as vanes are not located at the inner peripheral face of the contour ring, which is referred to briefly as the stroke ring contour. Additional structural space is required. Loss of power occurs as a result of the additional valve resistance. Siphon against no-load operation of the pump. A disadvantage therein is the high structural spatial requirement and an ineffectiveness during a second start when the pump has previously drawn in a large quantity of air. Increase of the vane slot play. The significant disadvantage therein is a great leakage which results in high volumetric losses. Mechanical vane guiding. This produces great leakages in principle and therefore volumetric losses. Furthermore, additional structural space is required therefor.
(61) A method which also completely achieves the object set by overcoming all the disadvantages of the prior art and by achieving all the above-mentioned advantages for operating a vane cell pump 01, for example, described above makes provision for at least the conveying elements 20, which in the event of a rotation of the rotor 22 after the introduction thereof into a pump portion 31, 32, that is to say, if they already travel over or pass through a pump portion 31, 32, to be still completely moved in, for example, by means of a ramp-like auxiliary start contour 04 which is intended to be overcome from a side which faces away from the inner peripheral face 100 of the contour ring 10 thereof during a rotation of the rotor 22 and which is provided within the rotational angular range of the pump portion 31, 32 without the use of a resilient loading or free from a resilient loading in order to forcibly redirect a part-stroke in the direction toward the inner peripheral face 100 of the contour ring 10.
(62) The part-stroke mentioned also differs in this case from a full stroke as already set out above in relation to the vane cell pump.
(63) Preferably, only a maximum of the conveying elements which are not yet displaced against the inner peripheral face 100 of the contour ring 10 within a pump portion 31, 32 are forcibly redirected.
(64) In principle, however, a conveying element 20 which is displaced against the inner peripheral face 100 of the contour ring 10 is free from forced redirection.
(65) It is important to emphasize that the vane cell pump 01 and the method alternatively or additionally may have individual features or a combination of a plurality of features which are described: in the introduction in connection with the prior art and/or in one or more of the documents which are mentioned in relation to the prior art and/or in the above description including the description belonging to the embodiments illustrated in the drawings.
(66) The invention is not limited by the description with reference to the embodiments. Instead, the invention includes any new feature and any combination of features which contains in particular any combination of features in the claims even if this feature or this combination itself is not explicitly set out in the claims or embodiments.
(67) The invention can be commercially applied in particular in the field of production of vane cell pumps, for example, lubrication oil pumps, in particular of gear pumps and/or engine oil pumps.
(68) The invention has been described with reference to preferred embodiments. However, a person skilled in the art may envisage that modifications or changes to the invention can be made without in this case departing from the scope of protection of the appended claims.
(69) The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.