Method for determining a temperature without contact, and infrared measuring system
11215509 · 2022-01-04
Assignee
Inventors
- Michael Frank (Bretten, DE)
- Volkmar Senz (Metzingen, DE)
- Michael Badeja (Freiburg, DE)
- Axel Rumberg (Karlsruhe, DE)
- Michael Krueger (Reutlingen, DE)
- Helge Dittmer (Hamburg, DE)
Cpc classification
G01J5/024
PHYSICS
G01J5/023
PHYSICS
G01J5/20
PHYSICS
International classification
G01J5/06
PHYSICS
G01J5/20
PHYSICS
Abstract
A method and an infrared measuring system for determining a temperature distribution of a surface without contact includes an infrared detector array with a detector array substrate and respective pluralities of measuring pixels and reference pixels. The measuring pixels are each connected to the detector array substrate with a first thermal conductivity, are sensitive to infrared radiation, and each provide a measurement signal for determining a temperature measurement value that depends on the intensity of the incident infrared radiation. The reference pixels are each connected to the detector array substrate with a second thermal conductivity and each provide a measurement signal for determining a temperature measurement value. The reference pixels are implemented as blind pixels that are substantially insensitive to infrared radiation. The temperature measurement values of the measuring pixels are corrected by a pixel-associated temperature drift component determined with reference to the temperature measurement values of the reference pixels.
Claims
1. A method for contactlessly establishing a temperature of a surface via an infrared measurement system that includes an infrared detector array with (i) a detector array substrate, (ii) a plurality of measurement pixels, which are each connected to the detector array substrate with a first thermal conductivity, wherein the measurement pixels are sensitive to infrared radiation and each provide a first measurement signal for establishing a first temperature measurement value which is dependent on an intensity of the incident infrared radiation, and (iii) a plurality of reference pixels, which are each connected to the detector array substrate with a second thermal conductivity and which each provide a second measurement signal for establishing a second temperature measurement value, the method comprising: determining the second temperature measurement values indicated by the second measurement signals from the plurality of reference pixels using an evaluation apparatus of the infrared measurement system; determining pixel-associated temperature drift components for the plurality of reference pixels with reference to the second temperature measurement values using the evaluation apparatus; determining the first temperature measurement values indicated by the first measurement signals from the plurality of measurement pixels using the evaluation apparatus, the first temperature measurement values being indicative of a temperature of the surface; and correcting the first temperature measurement values with the pixel-associated temperature drift components using the evaluation apparatus, wherein the reference pixels are configured as blind pixels that are substantially insensitive to infrared radiation, and wherein the second thermal conductivity is greater than the first thermal conductivity.
2. The method as claimed in claim 1, wherein the temperature drift components are determined repeatedly at time intervals.
3. The method as claimed in claim 1, wherein a temperature drift behavior of the reference pixels is determined from the second temperature measurement values of the reference pixels, and wherein the temperature drift components are determined as a function of the temperature drift behavior.
4. The method as claimed in claim 3, wherein the temperature drift behavior of the reference pixels is determined as a constant of proportionality between initial measurement deviations of the reference pixels and the second temperature measurement values of the reference pixels for determining the temperature drift components.
5. The method as claimed in claim 3, wherein the temperature drift behavior of the reference pixels is determined as a constant of proportionality between sensitivities of the initial measurement deviations in relation to the influences of aging of the reference pixels and the second temperature measurement values of the reference pixels for determining the temperature drift components.
6. The method as claimed in claim 3, wherein a mathematical relationship is established between a temperature drift behavior of measurement pixels and a temperature drift behavior of reference pixels for determining the temperature drift components, and the temperature drift behavior of measurement pixels is determined from the mathematical relationship.
7. The method as claimed in claim 6, wherein the temperature drift behavior of the measurement pixels is set equal to the temperature drift behavior of the reference pixels.
8. The method as claimed in claim 6, wherein the temperature drift components are determined from the temperature drift behavior by virtue of the temperature drift components of the respective measurement pixels being calculated in the form of a function as a product of temperature drift behavior and initial measurement deviations of the respective measurement pixels.
9. The method as claimed in claim 6, wherein the temperature drift components are determined from the temperature drift behavior by virtue of the temperature drift components of the respective measurement pixels being calculated in the form of a function as a product of the temperature drift behavior and influences of aging of the respective measurement pixels.
10. The method as claimed in claim 1, further comprising: suppressing an incidence of infrared radiation onto the infrared detector array by a closure mechanism of the infrared measurement system; and correcting each of the first temperature measurement values by a pixel-dependent deviation from a mean value of the second temperature measurement values measured in the case of a suppressed incidence of infrared radiation.
11. An infrared measurement system for contactlessly establishing a temperature distribution on a surface, comprising: an evaluation apparatus; and at least one infrared detector array that includes: a detector array substrate, a plurality of measurement pixels, which are each connected to the detector array substrate with a first thermal conductivity, wherein the measurement pixels are sensitive to infrared radiation and each provide a first measurement signal configured to establish a first temperature measurement value T.sub.MP which is dependent on an intensity of the incident infrared radiation, and a plurality of reference pixels, which are each connected to the detector array substrate with a second thermal conductivity and which each provide a second measurement signal configured to establish a second temperature measurement value, wherein the reference pixels are configured as blind pixels that are substantially insensitive to infrared radiation, and wherein the second thermal conductivity is greater than the first thermal conductivity, wherein the evaluation apparatus is configured to: determine the second temperature measurement values indicated by the second measurement signals from the plurality of reference pixels, determine pixel-associated temperature drift components for the plurality of reference pixels with reference to the second temperature measurement values, determine the first temperature measurement values indicated by the first measurement signals from the plurality of measurement pixels, the first temperature measurement values being indicative of the temperature of the surface, and correct the first temperature measurement values based on the pixel-associated temperature drift components.
12. The method as claimed in claim 1, further comprising: determining a temperature distribution on the surface based on the corrected first temperature measurement values, and wherein the infrared measurement system is configured as a handheld thermal imaging camera.
13. The method as claimed in claim 1, wherein the temperature drift components are determined continuously.
14. The infrared measurement system as claimed in claim 11, wherein an arrangement of reference pixels on the infrared detector array surrounds an array of measurement pixels arranged of the infrared detector array.
15. The infrared measurement system as claimed in claim 11, wherein the reference pixels are arranged in an array of measurement pixels arranged on the infrared detector array.
16. The infrared measurement system as claimed in claim 11, wherein the first thermal conductivity is less than the second thermal conductivity by a factor of 10.
17. The infrared measurement system as claimed in claim 11, wherein: the first thermal conductivity is configured by a first effective cross-sectional area and a first effective length of first connection elements, by way of which the measurement pixels are connected to the detector array substrate, the second thermal conductivity is configured by a second effective cross-sectional area and a second effective length of second connection elements, by way of which the reference pixels are connected to the detector array substrate, and one or more of the first effective cross-sectional area of the first connection elements differs from the second effective cross-sectional area of the second connection elements and the first effective length of the first connection elements differs from the second effective length of the second connection elements such that the first effective cross-sectional area divided by the first effective length does not equal the second effective cross-sectional area divided by the second effective length.
18. The infrared measurement system as claimed in claim 17, wherein on or more of (i) the second effective cross-sectional area of the second connecting elements is configured as a multiple of the first effective cross-sectional area of the first connecting elements and (ii) the first effective length of the first connection elements is configured as a multiple of the second effective length of the second connection elements.
19. The infrared measurement system as claimed in claim 18, wherein the first thermal conductivity is configured by first connection elements of at least 100 μm length and the second thermal conductivity is configured by second connection elements of at most 10 μm length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in more detail in the subsequent description on the basis of exemplary embodiments that are illustrated in the drawings. The drawing, the description and the claims contain numerous features in combination. Expediently, a person skilled in the art will also consider the features individually and combine, these to form meaningful further combinations. The same reference signs in the figures denote the same elements.
(2) In the drawing:
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DETAILED DESCRIPTION
(19) An infrared measurement system 10 according to the invention in the form of a handheld thermal imaging camera 10a is presented below.
(20) An entrance opening 28 in the housing 12 is provided on the side 26 of the housing 12 facing away from the user, thermal radiation emitted by the object 24, in particular emitted in a measurement, region 30 (see the dashed solid angle in
(21) Further, a camera 38 operating in the visual spectrum, by means of which a visual image of the measurement region 30 is recorded, is provided on the side 26 of the housing 12 facing away from a user during the use of the thermal imaging camera 10a in one exemplary embodiment of the thermal imaging camera 10a. This visual image can be output together with a thermal image 40 that was generated by a temperature measurement initiated by the user, in particular output in a manner at least partly superposed or overlaid on the thermal image 40. By way of example, the camera 38 can be realized as a CCD image sensor.
(22) On the lower side of the thermal imaging camera 10a, the handle 14 has a receptacle 42 for receiving an energy store 44 which, for example, may be embodied in the form of a rechargeable accumulator or in the form of batteries.
(23) The thermal imaging camera 10a serves to record a thermal image 40 of an object 24 to be examined, as illustrated schematically in
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(25) In particular, the control apparatus 48 represents an apparatus which comprises at least one control electronics unit and means for communication with the other components of the thermal imaging camera 10a, in particular means for open-loop and closed-loop control of the thermal imaging camera 10a. The control apparatus 48 is provided to control the thermal imaging camera 10a and to facilitate the operation thereof. To this end, the control apparatus 48 is signal-connected to the other components of the measurement appliance, in particular the infrared detector array 36, the evaluation apparatus 50, the data communications interface 52, the energy supply apparatus 54, the data memory 56, and also the operating elements 20, 20a and the touch-sensitive display 18. In an alternative exemplary embodiment of the thermal imaging camera 10a, the control apparatus 48 is also connected to a closure mechanism 58 (illustrated using dashed lines here).
(26) In
(27) The evaluation apparatus 50 serves to receive and evaluate measurement signals of the infrared detector array 36 and has a plurality of functional blocks 60a-60g, which serve to process information, in particular to evaluate the received measurement signals. The evaluation apparatus 50 further comprises a processor, a memory and an operating program with evaluation and calculation routines (each not illustrated in any more detail). The evaluation apparatus 50 is provided to receive and evaluate (functional block 60a) measurement signals provided by the infrared detector array 36, in particular measurement signals provided by measurement pixels 62 and reference pixels 64 of the infrared detector array 36, which pixels are signal-connectable to the evaluation apparatus 50. In this way, temperature measurement values T.sub.MP (reference sign 66; see
(28) Further, the evaluation apparatus 50 is provided to correct temperature measurement values T.sub.MP 66 by pixel-associated temperature drift component T.sub.drift (reference sign 46; see
(29) In the already mentioned alternative exemplary embodiment in which the thermal imaging camera 10a has a closure mechanism 58 (illustrated using dashed lines in
(30) Overall, the thermal imaging camera 10a, in particular the evaluation apparatus 50 thereof, is provided to carry out an evaluation of a thermal image 40 of the measurement region 30 on the basis of measurement signals from at least a plurality of measurement pixels 62 and reference pixels 64, with the thermal image 40 being corrected in respect of a pixel-associated temperature drift component T.sub.drift 46.
(31) The temperature measurement values T.sub.MP 66 and T.sub.BP 68 evaluated by the evaluation apparatus 50, the pixel-associated temperature drift components T.sub.drift 46, the temperature measurement values T.sub.MP.sup.corr corrected by the pixel-associated temperature drift components T.sub.drift 46 and thermal images composed from these data, in particular the thermal image 40 to be output, are provided to the control apparatus 48 by the evaluation apparatus 50 for further processing. In this way, there can be an output to a user of the thermal imaging camera 10a using the display 18 of the output apparatus. As an alternative or in addition thereto, the output can be implemented to an external data appliance (not illustrated in any more detail), such as, e.g., a smartphone, a computer or the like, using the data communications interface 52. Here, in the illustrated exemplary embodiment, the data communications interface 52 is embodied as a WLAN and/or Bluetooth interface. Moreover, an output to the data memory 56 for storing the established data and thermal images is conceivable.
(32) The infrared detector array 36 of the thermal imaging camera 10a captures thermal radiation from the infrared radiation spectrum, which, emanating from the surface 22 of the object 24 to be examined in the measurement region 30, enters the entrance opening 28 of the thermal imaging camera 10a (see
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(34) The measurement pixels 62 and the reference pixels 64 are each arranged on the surface 70 of the infrared detector array 36, which simultaneously forms the surface 70 of the detector array substrate 72. As illustrated in the schematic section through a measurement pixel 62 in
(35) The measurement pixels 62 and the reference pixels 64 differ in terms of the connection to the detector array substrate 72. While the measurement pixels 62 are connected to the detector array substrate 72 using a few first connection elements 80, the reference pixels are connected to the detector array substrate 72 using many second connection elements 82. As shown in the magnified section of a part of
(36) The second effective cross-sectional area A.sub.BP of all second connection elements 82—i.e., the sum of the individual cross-sectional areas (reference sign 126) of the second connection elements 82—is thus realized to be ten times the first effective cross-sectional area A.sub.MP of all first connection elements 80—i.e., the sum of the cross-sectional areas (reference sign 124) of the first connection elements 80—(the same depth of the connection elements 80 and 82 is assumed).
(37) Further, the first effective length L.sub.MP (reference sign 128) of each of the first connection elements 80 is realized to be ten times the second effective length L.sub.BP (reference sign 130) of each of the second connection elements 82. What this realizes is that each measurement pixel 62 is connected to the detector array substrate 72 with a first thermal conductivity λ.sub.MP 120, while each reference pixel 64 is connected to the detector array substrate 72 with a second thermal conductivity λ.sub.BP 122. The thermal conductivities of the corresponding connections are in each case denoted by arrows (reference signs 120 and 122) in
λ=λ.sub.spec..Math.A/L,
the first thermal conductivity λ.sub.MP 120 is smaller by at least a factor of 100 than the second thermal conductivity λ.sub.BP 122 in the illustrated exemplary embodiment.
(38) On account of its mechanical connection via the connection elements 80 to the detector array substrate 72, each measurement pixel 62 is able to dissipate heat introduced by means of infrared radiation. The heat is dissipated to the detector array substrate 72 in the process. As a consequence of radiating-in infrared radiation P.sub.MP, a respective measurement pixel 62 heats by ΔT.sub.MP, wherein an electric resistance of the measurement pixel 62 in relation to a current I.sub.MP flowing through the measurement pixels 62 changes on account of the heating. The first thermal conductivity λ.sub.MP 120, with which the measurement pixels 62 are connected to the detector array substrate 72, is selected here in such a way that the measurement pixels 62 have a high sensitivity to radiated-in infrared radiation. On the basis of a detected infrared radiation, preferably depending on a detected intensity of radiated-in infrared radiation, each measurement pixel 62 produces an electrical measurement signal I.sub.MP, which correlates with the radiated-in thermal output of the infrared radiation P.sub.MP on the measurement pixel 62. In this exemplary embodiment, the current I.sub.MP represents the measurement signal of each measurement pixel, wherein the measurement signals of all measurement pixels 62 are provided independently of one another to the control apparatus 48. Alternatively, a voltage U.sub.MP could also be used as measurement signal. Each measurement signal provided by a measurement pixel 62 can be transmitted to the evaluation apparatus 50 of the infrared measurement system 10a for the purposes of establishing the respective temperature measurement value T.sub.MP 66, the latter being evaluated individually by said evaluation apparatus or in combination with other measurement signals of other measurement pixels 62.
(39) Since the reference pixels 61 are connected to the detector array substrate 72 with the second thermal conductivity λ.sub.BP 122, which is one hundred times greater in this exemplary embodiment than the first thermal conductivity λ.sub.MP 120, the reference pixels 64—in comparison with the measurement pixels 62—are substantially insensitive to infrared radiation incident from the measurement region 30. Consequently, the reference pixels 64 can be considered to be “blind pixels”. A heat flux dissipated from a respective reference pixel 64 to the detector array substrate 72 is therefore significantly larger than a heat flux dissipated from a measurement pixel 62 to the detector array substrate 72 on account of the thermal connection of the reference pixel 64. In a manner analogous to the measurement pixel 62, the reference pixel current I.sub.BP (alternatively the voltage U.sub.BP) of each reference pixel 64 can be provided to the control apparatus 48 as a measurement signal and, for the purposes of establishing a temperature measurement value T.sub.BP 68, can be transmitted from said control apparatus to the evaluation apparatus 50 of the infrared measurement system 10a, by means of which it is evaluated—in a manner analogous to the measurement signals of the measurement pixels 62.
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(42) In principle, the arrangement of the reference pixels 64 on the detector array substrate 72 is arbitrary but may be advantageously distributed for realizing a temperature drift component T.sub.drift 46 that is uniformly determinable over the entire infrared detector array 36.
(43) The method according to the invention is described below on the basis of
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(45) Proceeding from the measurement scenario illustrated in
(46) Subsequently, the control apparatus 48 transmits the measurement signals, provided by the infrared detector array 36 at the time of initiation, to the evaluation apparatus 50. In method step 202, the evaluation apparatus 50 determines the temperature measurement values T.sub.BP 68 of a plurality of reference pixels 64 from their measurement signals. At the same time (or else in succession in one alternative), the evaluation apparatus 50 determines the temperature measurement values T.sub.MP 66 of a plurality of measurement pixels 62 from their measurement signals in method step 204. In this exemplary embodiment, these temperature measurement values T.sub.MP are temperature measurement values to be corrected according to the method according to the invention. The temperature measurement values are determined from the measurement signals in functional block 60a of the evaluation apparatus 50; see
(47) Subsequently, the evaluation apparatus 50 loads an “initial offset map” 94, as illustrated in
(48) Subsequently, the evaluation apparatus 50 calculates the temperature drift behavior m.sub.BP 102 of the reference pixels 64 in method step 208 from the temperature measurement values T.sub.BP 68 of the reference pixels 64 as a gradient of a straight line 104, which models the plotted value pairs particularly well; see
T.sub.BP=m.sub.BP.Math.(T.sub.BP,offset.sup.0−T.sub.BP,offset),
where T.sub.BP,offset.sup.0 is the abscissa intercept and m.sub.BP 102 is the temperature drift behavior of the reference pixels 64 as a constant of proportionality. The temperature drift behavior m.sub.BP 102 of the reference pixels 64 is determined in functional block 60c of the evaluation apparatus 50; see
(49) In the method step 210, the evaluation apparatus 50 establishes a mathematical relationship between the temperature drift behavior m.sub.MP 100 of measurement pixels 62 and the temperature drift behavior m.sub.BP 102 of the reference pixels 64 for the purposes of determining the temperature drift components T.sub.drift 46. In the exemplary embodiment of the method illustrated in
(50) In method step 212, evaluation apparatus 50 determines the pixel-dependent temperature drift components T.sub.drift 46 from the temperature drift behavior m.sub.MP 100 of the measurement pixels 62. To this end, the evaluation apparatus 50 initially determines the associated initial measurement deviations T.sub.MP,offset 96 for each measurement pixel 62 to be evaluated—in this exemplary embodiment, these are those measurement pixels for which the temperature measurement values T.sub.MP were determined in method step 204—from the initial offset map 94 loaded in conjunction with method step 206 (see
T.sub.drift=m.sub.MP.Math.(T.sub.MP,offset.sup.0−T.sub.MP,offset).
This is illustrated in
(51) Consequently, the evaluation apparatus 50 determines the temperature drift components T.sub.drift 46 from the temperature measurement values T.sub.BP 68 of the reference pixels 64 in method steps 206 to 212, using the functional blocks 60a to 60e of the evaluation apparatus 50.
(52) In method step 214, there is the final correction of the temperature measurement values T.sub.MP 66 of the measurement pixels 62 by the temperature drift component T.sub.drift 46 determined for the respective measurement pixel 62 by subtracting the two values. According to the illustration in
(53) In an alternative or additional embodiment of the method, the “sensitivity of the initial measurement deviations ∂T.sub.MP,offset in relation to the influences of aging” 110 of the measurement pixels 62 and the “sensitivity of the initial measurement deviations ∂T.sub.BP,offset in relation to the influences of aging” 112 of the reference pixels 64 also can be used in place of the initial measurement deviations T.sub.MP,offset 96 and the initial measurement deviation T.sub.BP,offset 98. In a manner equivalent to the representations in
(54) In the already mentioned alternative exemplary embodiment, in which the thermal imaging camera 10a has a closure mechanism 58 (illustrated using dashed lines in
(55) Now, in method step 216, the incidence of infrared radiation on the infrared detector array 36 is initially suppressed by means of the closure mechanism 58 and the temperature measurement values T.sub.MP.sup.blind 66a are read. In
(56) Method steps 216 to 220 are carried out in functional block 60g of the evaluation apparatus 50; see
(57) Subsequently, in method step 222, the corrected and possibly homogenized thermal image 40 is output to the user of the thermal imaging camera 10a using the display 18.