Circular knitting machine and a method for moving the needles of a circular knitting machine
11214899 · 2022-01-04
Assignee
Inventors
Cpc classification
D04B9/20
TEXTILES; PAPER
D04B15/32
TEXTILES; PAPER
Y02P70/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A circular knitting machine includes a needle-holding cylinder having plurality of longitudinal grooves housing plurality of needles, at least one yarn feed operatively associated to needles, actuating cams arranged around and movable relative to cylinder, drive chain for each needle operatively placed between needle and actuating cams. Drive chain includes: sub-needle, selector having butt which can be engaged with selector paths, selecting device acting, punch equipped with butt which can be engaged with punch paths. Punch paths include a tuck stitch ascent and drop stitch ascent for each yarn feed. Inlet of drop stitch ascent circumferentially precedes inlet of tuck stitch ascent. Selector paths include a single track defining first and second ascents placed in succession for each yarn feed. First ascent circumferentially precedes second and is operatively associated to drop stitch ascent and second ascent is operatively associated to tuck stitch ascent.
Claims
1. A circular knitting machine, comprising: a needle-holding cylinder having a plurality of longitudinal grooves arranged around a central axis of the needle-holding cylinder; a plurality of needles, each being housed in a respective longitudinal groove; at least one yarn feed operatively associated to the needles; actuating cams arranged around the needle-holding cylinder and movable with respect to said needle-holding cylinder around the central axis for causing or allowing the movement of the needles along the longitudinal grooves so as to enable stitch formation by said needles; a drive chain for each needle inserted into the respective longitudinal groove, located below the respective needle and operatively placed between the respective needle and said actuating cams; wherein said drive chain comprises: a sub-needle arranged below the needle; a selector arranged below the sub-needle having at least one respective butt radially movable between an operating position, in which it is extracted so as to engage with respective selector paths defined by selector cams, and a non-operating position, in which it is retracted so as not to engage with said selector paths; at least one selecting device acting under control upon said selector for switching the latter into or retaining it in the operating position or the non-operating position; a punch arranged between the sub-needle and the selector, wherein a lower portion of the punch is engaged with the selector and an upper portion of the punch is engaged with the sub-needle, wherein the punch has a respective butt which can be engaged with respective punch-paths defined by punch cams; wherein, taking as reference the drive chain which is configured to rotate with respect to the actuating cams around the central axis in a sense of rotation, the punch-paths comprise a tuck stitch ascent and a drop stitch ascent for each yarn feed, and wherein an inlet of the drop stitch ascent is adapted to circumferentially precede an inlet of the tuck stitch ascent; wherein the selector paths comprise a single track defining a first ascent and a second ascent placed in succession one after the other for each yarn feed; wherein the first ascent is adapted to circumferentially precede the second ascent; wherein the first ascent is operatively associated to the drop stitch ascent and the second ascent is operatively associated to the tuck stitch ascent.
2. The machine according to claim 1, wherein an inlet of the drop stitch ascent is adapted to immediately precede an inlet of the tuck stitch ascent.
3. The machine according to claim 1, wherein the tuck stitch ascent and the drop stitch ascent merge one into the other after respective maximum height points.
4. The machine according to claim 1, wherein the single track has at least one wavy segment with peaks and valleys, and wherein said wavy segment comprises the first ascent and the second ascent; wherein the wavy segment comprises a first descent, wherein the first descent connects the first ascent to the second ascent; wherein the wavy segment comprises a second descent following the second ascent; wherein inlet points of the butt of the selector in the wavy segment are defined on a base of the first ascent and on a base of the second ascent.
5. The machine according to claim 4, wherein the single track has a disengaging area for each yarn feed; wherein the disengaging area follows the second descent and is configured for enabling the respective butt to radially get out from said single track.
6. The machine according to claim 5, wherein said disengaging area has at least one outlet ramp extending between a bottom surface of the single track and a radially more external surface.
7. The machine according to claim 1, wherein an axial extension of the first ascent is basically the same as an axial extension of the second ascent; wherein a circumferential extension of the first ascent is basically the same as a circumferential extension of the second ascent.
8. The machine according to claim 1, wherein the first ascent is circumferentially offset in advance with respect to the respective drop stitch ascent, and the second ascent is circumferentially offset in advance with respect to the respective tuck stitch ascent.
9. The machine according to claim 1, wherein a maximum height of the first ascent is adapted to circumferentially precede an inlet of the respective drop stitch ascent; wherein a base of the second ascent is adapted to circumferentially precede an inlet of the respective tuck stitch ascent; wherein a maximum height of the second ascent is adapted to circumferentially precede a maximum height of the respective tuck stitch ascent.
10. The machine according to claim 1, wherein the yarn feed follows respective maximum height points of the tuck stitch ascent and of the drop stitch ascent.
11. The machine according to claim 1, comprising at least two yarn feeds, wherein the single track comprises a disengaging area associated with each yarn feed and at least two wavy segments, each being placed between two disengaging areas one circumferentially after the other.
12. The machine according to claim 11, wherein the disengaging area is symmetrical with respect to the respective yarn feed; wherein the wavy segment is symmetrical with respect to a middle axial straight line located in an intermediate position between two yarn feeds one circumferentially after the other; wherein the disengaging area has two outlet ramps placed on opposite ends thereof.
13. The machine according to claim 11, wherein the wavy segment comprises a central protrusion symmetrical with respect to the middle axial straight line and two side protrusions; wherein a valley is defined between the central protrusion and two side protrusions.
14. The machine according to claim 11, wherein the punch paths comprise a first pair of tuck stitch and drop stitch ascents and a second pair of tuck stitch and drop ascents coupled to each yarn feed and arranged symmetrically with respect to said yarn feed; wherein the tuck stitch and drop stitch ascents of the first and second pair merge into a central area of the punch paths aligned with the respective yarn feed.
15. The machine according to claim 1, wherein said at least one selecting device comprises two actuators circumferentially placed one beside the other and located between two successive yarn feeds; wherein each of the actuators is placed on a respective valley defined by the wavy segment.
16. The machine according to claim 1, wherein the actuator comprises a first array of levers and a second array of levers axially overlapping the first array of levers; wherein the first array of levers is configured for operating if the relative rotation of the needle-holding cylinder with respect to the actuating cams occurs in counterclockwise sense; wherein the second array of levers is configured for operating if the relative rotation of the needle-holding cylinder with respect to the actuating cams occurs in clockwise sense.
17. A method for moving the needles of a circular knitting machine, wherein said machine is in accordance with claim 1, comprising the steps of: causing a relative rotation between the needle-holding cylinder and the actuating cams; wherein the following steps are provided for: engaging the butt of the selector into a first inlet point defined on a base of the first ascent; lifting the selector by means of said relative rotation and a subsequent sliding of the respective butt on the first ascent; lifting the punch by means of an axial push upwards made by the selector until the butt of the punch is engaged into the drop stitch ascent; further lifting the punch by means of said relative rotation and a subsequent sliding of the respective butt on the drop stitch ascent so as to lift the needle and make a drop stitch; wherein the punch, while being lifted, gets off the selector; wherein, while the punch is lifted and slides on the drop stitch ascent, the butt of the selector moves in the single track also going over the second ascent; or the following steps are provided for: engaging the butt of the selector into a second inlet point defined on a base of the second ascent; causing the selector to be lifted by means of said relative rotation and a subsequent sliding of the respective butt on the second ascent; lifting the punch by means of an axial push upwards made by the selector until the butt of the punch is engaged into the tuck stitch ascent; causing the punch to be further lifted by means of said relative rotation and a subsequent sliding of the respective butt on the tuck stitch ascent so as to lift the needle and make a tuck stitch.
18. The method according to claim 17, wherein, after going over the second ascent, the butt of the selector goes over a second descent and gets into a disengaging area; wherein the butt of the selector goes over the disengaging area until it engages an outlet ramp, wherein the outlet ramp causes the respective butt to radially get out of the single track.
19. The method according to claim 17, wherein, if the needle-holding cylinder rotates in a counterclockwise sense of rotation with respect to the actuating cams, the butt of the selector slides on the first side of the central protrusion so as to lift the punch until the butt of the punch is engaged into the drop stitch ascent related to a first yarn feed or the butt of the selector slides on the first side of one of the side protrusions so as to lift the punch until the butt of the punch is engaged into the tuck stitch ascent related to the first yarn feed; wherein, if the needle-holding cylinder rotates in a clockwise sense of rotation with respect to the actuating cams, the butt of the selector slides on the second side of the central protrusion so as to lift the punch until the butt of the punch is engaged into the drop stitch ascent related to a second yarn feed or the butt of the selector slides on the second side of another one of the side protrusions so as to lift the punch until the butt of the punch is engaged into the tuck stitch ascent related to the second yarn feed.
20. The method according to claim 19, wherein, if the needle-holding cylinder rotates in a counterclockwise sense of rotation with respect to the actuating cams, a first array of levers of a first actuator acts upon the selectors for engaging the butts into the first inlet point and making drop stitches on a yarn feed, and a first array of levers of a second actuator acts upon the selectors for engaging the butts into the second inlet point and making tuck stitches on said yarn feed; wherein, if the needle-holding cylinder rotates in a clockwise sense of rotation with respect to the actuating cams, a second array of levers of the second actuator acts upon the selectors for engaging the butts into the first inlet point and making drop stitches on a different, adjacent yarn feed, and a second array of levers of the first actuator acts upon the selectors for engaging the butts into the second inlet point and making tuck stitches on said different, adjacent yarn feed.
Description
DESCRIPTION OF THE DRAWINGS
(1) This description shall be made below with reference to the accompanying drawings, provided to a merely indicative and therefore non-limiting purpose, in which:
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DETAILED DESCRIPTION
(12) With reference to the figures mentioned, the numeral 1 globally designates a knitting head of a circular knitting machine according to the present invention.
(13) The circular knitting machine comprises a basement, not shown since it is of known type, constituting the supporting structure of the machine, and said knitting head 1 mounted onto the basement.
(14) The knitting head 1 is equipped with a needle-holding cylinder 2, with a plurality of needles 3 mounted onto the needle-holding cylinder 2, and with control means apt to selectively actuate the needles 3 so as to enable the production of a fabric.
(15) The needle-holding cylinder 2 is usually mounted in vertical position onto the basement, with the needles 3 arranged vertically and protruding beyond an upper edge of the cylinder 2.
(16) For instance, the needle-holding cylinder 2 has a reference diameter of about 100 mm and a height of about 450 mm.
(17) As shown in
(18) For the sake of clarity, in
(19) In the embodiment shown, the casing of the actuating cams “C” is basically stationary, whereas the needle-holding cylinder 2 rotates (with a continuous or alternating motion in both directions) around the central axis “X-X” so as to generate a relative rotational motion between the drive chains 5 and the actuating cams “C”.
(20) As shall be described below in further detail, the drive chains 5 can be operatively coupled with the actuating cams “C” so as to turn said relative rotational motion into axial movements of the needles 3 along the longitudinal grooves 4 so as to enable stitch formation by said needles 3. The actuating cams “C” define paths extending around the needle-holding cylinder 2, which are/can be engaged by butts belonging to the drive chains 5. Therefore, each drive chain 5 is operatively placed between the respective needle 3 and the actuating cams “C”.
(21) Suitable devices, not shown, feed the yarns to be knitted on one or more yarn feeding points (known as feeds) usually arranged above the needle-holding cylinder 2. For instance, the circular machine shown has four yarn feeding points.
(22) Reference shall now be made to a single drive chain 5 coupled with a respective needle 3, as shown in
(23) The needle 3 is arranged on an upper edge of the needle-holding cylinder 2 and the drive chain 5 develops below the needle 3 as far as near a base of the needle-holding cylinder 2.
(24) As can be better seen in
(25) The needle 3 has a foot 10 shaped as a kind of hook. When the needle 3 is correctly positioned in the longitudinal groove 4, the foot 10 is oriented radially outwards.
(26) The sub-needle 6 has a main body 11. An upper end 12 of the main body 11 has a seat 13 and a projection 14 located just below the seat 13. The projection 14 is provided with an upper surface 15 developing in a continuous manner from the seat 13, and with an opposed lower abutting surface 16. When the sub-needle 6 is correctly positioned in the longitudinal groove 4, the seat 13 and the projection 14 face radially towards the inside of said groove 4.
(27) The needle 3 is firmly connected to the sub-needle 6 by the insertion of the foot 10 into the seat 13. The connection between the foot 10 and the seat 13 is two-side, i.e. the needle 3 and the sub-needle 6 move integrally along the longitudinal groove 4. The connection between the foot 10 and the seat 13 constitutes a kind of hinge since the needle 3 and the sub-needle 6 are mutually integral in their vertical axial movement, but can slightly oscillate one with respect to the other on the mutual connection. This hinge moves along a longitudinal groove 4 base on the axial movement of the needle 3 and the sub-needle 6 which are mutually integral. The foot 10 can be easily connected to or disconnected from the seat 13 so as to make it easier to assemble or disassemble both elements.
(28) In a different embodiment, not shown, the sub-needle and needle are made as one piece.
(29) An elastically flexible arm 17 extends and projects from the main body 11 and faces axially downwards, i.e. towards the activating element 8. A lower portion 18 placed at a distal end of the elastically flexible arm 17 carries a radially moving butt 19 of the sub-needle 6. Said lower portion 18 ends with a protrusion 20 which is rounded and/or provided with an inclined surface. The elastically flexible arm 17 and the lower portion 18 constitute an elastically moving supporting portion for the radially moving butt 19.
(30) An axial extension 21 develops from the main body 11 downwards and parallel to the central axis “X-X”. This axial extension 21 is located in a radially outer position with respect to the flexible arm 17 and is basically parallel to said flexible arm 17. The length of the axial extension 21 is smaller than an overall length of the supporting portion 17, 18, so that the radially moving butt 19 is still located below an end of said axial extension 21. As shall be more evident below, this axial extension 21 constitutes a retaining element for a radial stroke of the butt 19 of the sub-needle 6. As a matter of fact, the elastic flexibility of the elastically flexible arm 17 allows the lower portion 18 and the butt 19, when they are subjected to external stresses, to move along a basically radial path between an operating position, in which the butt 19 is extracted from the longitudinal groove 4, and a non-operating position, in which the butt 19 is retracted into the longitudinal groove 4. In the extracted position, the lower portion 18 rests against the axial extension 21. In both position, the elastically flexible arm 17 lies in the groove 4 (except for the butt 19 only, which in the extracted position radially rises from the groove 4).
(31) The supporting portion 17, 18 as a whole is therefore elastically movable between a first configuration, corresponding to the operating position of the butt 19, and a second configuration, corresponding to the non-operating position of the butt 19.
(32) The sub-needle 6 further comprises an auxiliary butt 22 extending radially from the main body 11 of the sub-needle 6. In the embodiment shown, this auxiliary butt 22 is connected to the main body 11 at a root portion of the axial extension 21.
(33) The punch 7 comprises an elongated upper portion 23 shaped as a bar, and a lower portion 24 or foot located at a lower end of the elongated portion 23. The lower portion 24 carries a respective butt 25 developing radially and has an upper abutting surface 26 facing upwards, i.e. towards the sub-needle 6 and towards the activating element 8, and a lower abutting surface 27 facing downwards, i.e. towards the selector 9.
(34) The punch 7 lies against a bottom surface of the longitudinal groove 4 and its radial position is stationary, as is the position of the respective butt 25, whereas said punch 7 can slide axially in said groove 4.
(35) The main body 11 of the sub-needle 6 lies in a radially outer position with respect to the elongated upper portion 23 of the punch 7 and rest, always radially, against said elongated upper portion 23. The projection 14 of the sub-needle 6 lies against the bottom surface of the longitudinal groove 4 and a distal end 28 of the elongated upper portion 23 of the punch 7 still lies below the projection 14 and faces the lower abutting surface 16 of said projection 14.
(36) Said distal end 28 can be engaged against the abutting surface 16 of the sub-needle 6 by means of single-side axial rest.
(37) The elastic action exerted by the elastically flexible arm 17 radially pushes the lower portion 18 towards the elongated upper portion 23. In the configuration shown in
(38) Also the activating element 8 radially rests against the elongated upper portion 23 and is axially placed between the sub-needle 6 and the lower portion 24 of the punch 7.
(39) The activating element 8 has an upper end provided with an inclined surface 29 which faces radially outwards and axially upwards, i.e. towards the sub-needle 6. In other words, the inclined surface 29 progressively approaches the distal end 28 rising towards the sub-needle 6.
(40) The inclined surface 29 cooperates with the protrusion 20 of the supporting portion 17, 18, so as to switch the butt 19 of the sub-needle 6 into the respective operating position against the elastic force exerted by the supporting portion 17, 18. The coupling between the inclined surface 29 and the protrusion 20 constitutes, from a cinematic point of view, a flat cam, where a rising of the inclined surface 29 causes a radial rotation, towards the outside of the cylinder (i.e. towards the outside of the groove 4), of the butt 19 so as to switch it into the respective operating position.
(41) The activating element 8 further has a seat 30 obtained on a radially outer edge of said activating element 8 and is near the inclined surface 29. Said seat 30 develops in a continuous manner from the inclined surface 29 of the activating element 8. The seat 30 is counter-shaped to the lower portion 18 of the supporting portion 17, 18 so as to house said lower portion 18 and retain the butt 19 of the sub-needle 6 in the respective operating position against the elastic force exerted by the arm 17 and/or to push axially against the sub-needle 6.
(42) The activating element 8 has a lower end 31 which can be engaged against the abutting surface 26 of the punch 7 by means of a single-side axial rest.
(43) A respective butt 32 developing along a radial direction is located in an axially intermediate area of the activating element 8. The activating element 8 rests radially against the elongated upper portion 23 and is free to slide axially with respect to said elongated upper portion 23. The butt 32 of the activating element 8 is radially stationary and axially moving.
(44) The selector 9 comprises an axially moving element 33 slidingly arranged in the respective longitudinal groove below the punch 7, and an axially stationary element 34 which can be engaged by a selecting device 200, e.g. a selecting device with piezoelectric levers. The axially stationary element 34 is located in a radially outer position with respect to the axially stationary element 33 and has a plurality of radial teeth 35 placed side by side like a comb.
(45) An upper end of the axially moving element 33 of the selector 9 has a respective abutting surface 36 pointing upwards and facing the lower abutting surface 27 of the punch 7. These abutting surfaces 27, 36 can be engaged one against the other by means of a single-side axial rest.
(46) A lower portion of the axially moving element 33 of the selector 9 carries a respective butt 37 and a respective auxiliary butt 38 which extend radially outwards. The auxiliary butt 38 is located in an upper axial position with respect to the butt 37.
(47) A radially inner edge of the axially moving element 33 and/or a bottom surface of the groove, against which said edge rests partially, are shaped so as to allow an oscillation of said axially moving element 33.
(48) Also the axially stationary element 34 can oscillate by effect of the selecting device 200. The selecting device 200 shows in
(49) A radially inner edge of the axially stationary element 34 and/or a radially outer edge of the axially moving element 33 are shaped so as to allow a relative oscillation of said two elements.
(50) In particular, the thrust of the axially stationary element 34 upon the axially moving element 33 allows said axially moving element 33 to oscillate between an operating position, in which the butt 37 and the auxiliary butt 38 are extracted from the groove 4, and a non-operating position, in which the butt 37 and the auxiliary butt 38 are retracted in said groove 4.
(51) In a different embodiment of the selector 9, shown in
(52) As can be noted, the butt 37 and the auxiliary butt 38 of the selector 9 are both axially and radially moving; the auxiliary butt 22 of the sub-needle 6, the butt 25 of the punch 7 and the butt 32 of the activating element 8 are axially moving and radially stationary; the butt 19 of the sub-needle 6 is axially and radially moving.
(53) The radially stationary butts 22, 25, 32 always lie outside the longitudinal groove 4. The radially moving butts 19, 37, 38 are retracted in the longitudinal groove when they are in the respective non-operating positions and lie outside the longitudinal groove 4 when they are in the respective operating positions.
(54) The actuating cams “C” are configured for receiving and engaging the radially stationary butts 22, 25, 32 and the radially moving butts 19, 37, 38.
(55) As can be seen in
(56) The actuating cams “C” comprise selector cams 40 placed on a base of the needle-holding cylinder 2 and configured for receiving and engaging the butt 37 of the axially moving element 33 of the selector 9. The selector cams 40 define selector paths into which the butt 37 of the axially moving element 33 can be engaged. The butt 37 of the selector 9 in the operating position is extracted from the groove 4 so as to engage with these selector paths. The butt 37 of the selector 9 in the non-operating position is retracted so as not to engage with said selector paths.
(57) The actuating cams “C” comprise punch cams 41 placed axially on the lower portion 24 of the punch 7 and configured for receiving and engaging the butt 25 of said punch 7. The punch cams 41 define punch paths into which the radially stationary butt 25 of the punch 7 can be engaged. As can be noted, the punch paths defined by the punch cams 41 comprise a basic path at a constant axial height, i.e. lying on a circumference, and paths with a variable axial height, with rises and descents. The punch cams 41, into which the butt 25 of the punch 7 is engaged, are thus configured for guiding said punch 7 axially upwards or downwards.
(58) The actuating cams “C” comprise activating element cams 42 placed axially just above the punch cams 41 and on the activating element 8 and configured for receiving and engaging the butt 32 of said activating element 8. The activating element cams 42 define activating element paths into which the radially stationary butt 32 of the activating element 8 can be engaged. As can be noted, the activating element paths defined by the activating element cams 42 comprise a basic path at a constant axial height, i.e. lying on a circumference, and paths with a variable axial height, with ascents and descents.
(59) The actuating cams “C” comprise auxiliary sub-needle cams 43 placed axially just above the sub-needle cams 39 and on the sub-needle 6 and configured for receiving and engaging the auxiliary butt 22 of the sub-needle 6. The auxiliary sub-needle 43 define auxiliary sub-needle paths into which the auxiliary, radially stationary butt 22 of the sub-needle 6 can be engaged. As can be noted, the auxiliary sub-needle paths defined by the auxiliary sub-needle cams 43 comprise a basic path at a constant axial height, i.e. lying on a circumference, and paths with a variable axial height, with rises and descents. At least some of the auxiliary sub-needle cams 43 are radially movable since they can be guided to a non-operating position inside the casing and therefore cannot be engaged by the butt 22 of the sub-needle 6 which is radially stationary.
(60) As shown in
(61) The actuating cams “C” comprise auxiliary selector cams 44 placed just above the selector cams 40 and configured for receiving and engaging the auxiliary butt 38 of the axially moving element 33 of the selector 9. The auxiliary selector cams 44 define auxiliary selector paths into which the auxiliary butt 38 of the axially moving element 33 can be engaged. The auxiliary butt 38 of the selector 9 in the operating position is extracted so as to engage with these auxiliary selector paths. The auxiliary butt 38 of the selector 9 in the non-operating position can be retracted so as not to engage with said auxiliary selector paths. As can be noted, the auxiliary selector paths defined by the auxiliary selector cams 44 comprise a basic path at a constant axial height, i.e. lying on a circumference, and paths with a variable axial height, with ascents and/or descents. The selector cams 40, into which the butt 37 of the selector 9 is engaged, and/or the auxiliary selector cams 44, into which the auxiliary butt 38 of the selector 9 is engaged, guide said selector 9 axially upwards or downwards.
(62) As can be noted from
(63) The maximum stroke of the sub-needle 6 and of the needle 3 corresponds to the fifth axial extension h5. The maximum stroke of the sub-needle 6 and of the needle 3 can be limited by the radially moving butt 19 in the operating position and in this case corresponds to the first axial extension h1. The maximum stroke of the activating element 8 corresponds to the fourth axial extension h4. The maximum stroke of the punch 7 corresponds to the third axial extension h3. The maximum stroke of the axially moving element 33 of the selector 9 corresponds to the second and sixth axial extension h2, h6.
(64) As can be noted from
(65) In the embodiment shown, the maximum stroke of the sub-needle 6 and of the needle 3, when the radially moving butt 19 is in the operating position (first axial extension h1), is shorter than the maximum stroke of the sub-needle 6 and of the needle 3 when the radially moving butt 19 is in the non-operating position (fifth axial extension h5). For instance, the fifth axial extension h5 is about two times the first axial extension h1.
(66) The maximum stroke of the activating element 8 (fourth axial extension h4) is shorter than the maximum stroke of the sub-needle 6 and of the needle 3 when the radially moving butt 19 is in the non-operating position (fifth axial extension h5), and is longer than the maximum stroke of the axially moving element 33 of the selector 9. For instance, the fourth axial extension h4 is about two times the second and sixth axial extension h2, h6 and is about ⅔ of the fifth axial extension h5.
(67) The drive chain 5 is thus configure for decoupling the axial movement of the needle 3 and/or of the sub-needle 6 from the axial movement of the punch 7 and/or of the selector 9; the axial movement of the activating element 8 can actually be decoupled from the one of the punch 7 and/or of the needle 3 and/or of the sub-needle 6 and/or of the selector. 9.
(68) Moreover, the drive chain 5 is configured for decoupling the axial movement of the punch 7 and/or of the selector 9 from the activation/deactivation of the radially moving butt 19 of the sub-needle 6 (switching between the non-operating position or inactive needle and the operating position).
(69) The drive chain described and constituting the object of the present invention can be arranged, cooperating with the actuating cams “C” and with the selecting device 200, according to a plurality of configurations such as shown e.g. in
(70) In
(71) In
(72) In
(73) In
(74) In
(75) In
(76) In
(77) In
(78) In
(79) In
(80) In
(81) In
(82) In
(83) As can be noted in
(84) In
(85) In
(86) In
(87) In
(88)
(89) As can be noted in
(90) By combining the configurations disclosed above into predefined sequences thanks to the structure of the actuating cams, the needle 3 is moved so as to execute the required knitting operations.
(91) By mere way of example,
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(96) What is described above is an example of the method for moving the needles of a circular knitting machine being the object of the present invention, which more generally comprises radially moving the butt 19 of the sub-needle 6 between the operating position, in which it is extracted so as to engage with respective sub-needle paths defined by the sub-needle cams 39 and cause the activation of the needle 3 and the stitch formation, and the non-operating position (inactive needle), in which it is retracted so as not to engage with said sub-needle paths. The radial movement of the butt 19 of the sub-needle 6 is caused by the relative axial movement between the sub-needle 6 and the activating element 8 axially located below the sub-needle 6, and this relative axial movement is, at least in some steps, disconnected/independent from the axial movement of the punch 7 and also of the selector 9.
(97) Reference shall now be made to
(98) Each yarn feed 110 is associated with cams that are symmetrical with respect to said yarn feed 110, i.e. symmetrical with respect to an axis of symmetry “Y” parallel to the central axis “X-X” and going through the yarn feed 110. Moreover, the cams are also symmetrical with respect to a middle axial straight line “Z” placed between the two yarn feeds 110. This symmetry allows the machine 1 to work in both senses of rotation, also in oscillating mode.
(99) Portions of the sub-needle cams 39, auxiliary sub-needle cams 43, activating element cams 42, punch cams 41, selector cams 40, auxiliary selector cams 44 between two successive axes of symmetry “Y”, represent first modules repeating (four times in the example shown) on the whole circumferential development of the casing of the actuating cams “C”.
(100) Portions of the sub-needle cams 39, auxiliary sub-needle cams 43, activating element cams 42, punch cams 41, selector cams 40, auxiliary selector cams 44 between two successive middle axial straight lines “Z”, represent second modules repeating (four times in the example shown) on the whole circumferential development of the casing of the actuating cams “C”.
(101) The cam portions between two successive axes of symmetry “Y” are symmetrical with respect to the middle axial straight line “Z” placed between said two axes of symmetry “Y”. The cam portions between two middle axial straight lines “Z” are symmetrical with respect to the axis of symmetry “Y” placed between two middle axial straight lines “Z”.
(102) Referring to a single second module, the auxiliary sub-needle cams 43 (symmetrical with respect to the axis of symmetry “Y”) comprise a central triangular cam 111 and two side cams 112 placed on opposite sides of the central cam 111. The central triangular cam 111 and each of the side cams 112 define respective descents 113, 114 and their function is to lower the butt 22 of the sub-needle 6.
(103) The sub-needle cams 39 comprise two descents 106 (whose function is shown in
(104) The activating element paths defined by the activating element cams 42 comprise said basic path at a constant axial height and two symmetrical (with respect to the axis of symmetry “Y”) pairs of ascents. Each pair comprises an upper ascent 115 and a lower ascent 116 for the activating element 8. The ascents of the two aforesaid pairs merge into a central area 117 defining a respective basically horizontal length.
(105) The punch paths defined by the punch cams 41 have a first and a second pair of ascents which are symmetrical with respect to the axis of symmetry “Y” and which, moving down-up, merge towards said axis of symmetry “Y”. Each pair of ascents comprise the drop stitch ascent 102 mentioned above and the tuck stitch ascent 101. The first pair of tuck stitch and drop stitch ascents and the second pair of tuck stitch and drop stitch ascents are associated with the respective yarn feed 110 and are symmetrical with respect to said yarn feed 110.
(106) The two pairs operate alternatively as ascents depending on the sense of rotation. Since they are symmetrical, only one of said two pairs will be described below, which operates when the drive chain 5 rotates with respect to the actuating cams “C” around the central axis “X-X” in a counterclockwise sense of rotation “CCW”.
(107) The drop stitch ascent 102 and the tuck stitch ascent 101 branch off from the basic path located at a constant axial length, develop parallel one to the other and merge into a central area 119 aligned with the respective yarn feed 110.
(108) In further detail, the drop stitch ascent 102 is part of drop stitch punch path developing from the basic path, rises by means of said drop stitch ascent 102, has basically horizontal length 120, which immediately follows (i.e. is placed immediately downstream from) the drop stitch ascent 102 and a successive drop stitch descent 121.
(109) The tuck stitch ascent 101 is part of a tuck stitch punch path developing from the basic path, rises by means of said tuck stitch ascent 101 and merges with the drop stitch descent 121 on the central area 119. The tuck stitch ascent 101 and the drop stitch ascent 102 merge one into the other after (i.e. downstream from) respective maximum height points, so that the yarn feed 110 follows (i.e. is placed downstream from) respective maximum height points of the tuck stitch ascent 101 and of the drop stitch ascent 102.
(110) Taking as reference the drive chain 5 rotating with respect to the actuating cams “C” in the counterclockwise sense of rotation “CCW” (from right to left in
(111) A maximum height, an axial extension, a circumferential extension and an overall length of the drop stitch ascent 102 are larger than the respective dimensions of the tuck stitch ascent 101.
(112) The drop stitch punch path lies above the tuck stitch punch path and the two paths merge one into the other so as to create the central area 119.
(113) The auxiliary selector cams 44 of a single module comprise a triangular cam 122 symmetrical with respect to the respective axis of symmetry “Y”. The triangular cam 122 defines two descents operating alternatively depending on the sense of rotation of the machine 1, e.g. as shown in
(114) The selector paths 40 comprise a single track 124 which, in the second module considered, has a disengaging area 125 associated with the yarn feed 110 and symmetrical with respect to said yarn feed 110 and with respect to the axis of symmetry “Y”. The single track 124 further comprises two wavy segment portions (with peaks and valleys), each arranged on one of the two sides of the disengaging area 125 and also symmetrical with respect to the yarn feed 110.
(115) Taking into consideration the first module between the two axes of symmetry “Y”, the two wavy segment portions constitute a wavy segment 126 placed between two successive disengaging areas 125. This wavy segment 126 is symmetrical with respect to the median axial straight line “Z”.
(116) The wavy segment 126 comprises a central protrusion 127 symmetrical with respect to the median axial straight line “Z”, and two side protrusions 128 arranged on the sides of the central protrusion 127. A respective valley (or depression) is defined between the central protrusion 127 and each of the side protrusions 128.
(117) The central protrusion 127 and the side protrusions 128 have oblique sides or segments performing various functions and symmetrical depending on the sense of rotation of the needles 3 and of the drive chains 5 with respect to the actuating cams “C”.
(118) Taking as reference the drive chain 5 rotating with respect to the actuating cams “C” around the central axis “X-X” in the counterclockwise sense of rotation “COW” (from right to left in
(119) The wavy segment has a basically constant axial width, such that an axial extension of the first ascent 129 is basically identical with an axial extension of the second ascent 100. Moreover, a circumferential extension of the first ascent 129 is basically identical with a circumferential extension of the second ascent 100, and the first ascent and the second ascent 129, 100 develop basically parallel one to the other.
(120) The first ascent 129 is operatively associated to the drop stitch ascent 102 and the second ascent 100 is operatively associated to the tuck stitch ascent 101.
(121) In particular, the first ascent 129 is circumferentially offset in advance with respect to the respective drop stitch ascent 102, such that a maximum height of the first ascent 129 circumferentially precedes the inlet of the respective drop stitch ascent 102. As can be noted, the middle axial straight line “Z” passing through the maximum height of the first ascent 129 lies just before the inlet of the respective drop stitch ascent 102.
(122) The second ascent 100 is circumferentially offset in advance with respect to the respective tuck stitch ascent 101, such that a base of the second ascent 100 circumferentially precedes the inlet of the respective tuck stitch ascent 101 and a maximum height of the second ascent 100 circumferentially precedes a maximum height of the respective tuck stitch ascent 101.
(123) When the machine 1 operates in the opposite sense of rotation, i.e. in a second sense of rotation or clockwise “CW” (shown in
(124) More generally, the wavy segment 126 placed between two successive yarn feeds 110 works for the one of the two yarn feeds 110 following (i.e. remains downstream from) the wavy segment 126 depending on the sense of rotation. By reversing the sense of rotation, the same wavy segment 126 works for the other yarn feed 110.
(125) The disengaging area 125 has two outlet ramps 133 placed on opposite ends thereof. Each outlet ramp 133 extends between a bottom surface of the single track 124 and a radially more external surface so as to serve as connection. This ramp 133 is better shown in
(126)
(127) Each actuator 201, 202 shows is of piezoelectric type with levers.
(128) In the embodiment shown in
(129) As can be better seen in
(130) Each of the levers 205, 206 is oscillating, by means of a piezoelectric control managed by a control unit of the machine 1, around a respective horizontal axis orthogonal to the common axis, between a first raised position and a second lowered position. By means of said oscillation, the tooth of the lever 205, 206 is raised and/or lowered (arrows “F” of
(131) In other embodiments, not shown, the first engaging surfaces 401 lie in a plurality of first inclined planes and the second engaging surfaces 402 lie in a plurality of second inclines planes. Said first and second planes are inclined towards opposite sides of the plane of symmetry “W-W” and delimit different angles with said plane of symmetry “W-W”.
(132) In the embodiment shown, the levers 205 of the first array of levers 203 are all movable together around the respective horizontal axes and the levers 206 of the second array of levers 204 are all movable together around the respective horizontal axes, and the two arrays are movable independently.
(133) As shall appear from the following explanation, the first array of levers 203 is configured for operating, i.e. for engaging with teeth 35 of the selectors 9 of the machine 1, if the relative rotation of the needle-holding cylinder 2 with respect to the actuating cams “C” occurs in counterclockwise sense “COW”, and the second array of levers 204 is configured for operating, i.e. for engaging with teeth 35 of the selectors 9 of the machine 1, if the relative rotation of the needle-holding cylinder 2 with respect to the actuating cams “C” occurs in clockwise sense “CW”.
(134) Depending on and in accordance with the method for moving the needles 3 according to the present invention, in order to make a drop stitch with the movements of the needles 3 and of the drive chain 5 shown in
(135) The first array of levers 203 of the first actuator 201 acts upon the axially stationary element 34 for causing the oscillation of the axially moving element 33 and the engagement of the butt 37 in a first inlet point 300 of the single track 124 placed in a valley (or depression) of the wavy segment at the base of the first ascent 129 (
(136) The punch 7 rises further and disconnects from the axially moving element 33 of the selector 9 thanks to the respective butt 25 sliding on the drop stitch ascent 102, as far as the respective maximum height point placed on the basically horizontal length 120, and lifts the needle 3 so as to make the drop stitch. Then, the butt 25 of the punch 7 goes over the drop stitch descent 121 and the central area 119 and gets down again going over the ascent 101 (which in this step works as a descent) of the other pair (
(137) While the punch 7 is lifted and slides on the drop stitch ascent 102 and then gets down again, the butt 37 of the axially moving element 33 of the selector 9 moves along the single track 124 going sequentially over the first descent 131, the second ascent 100, the second descent 132 and getting into the disengaging area 125 (
(138) In order to make a tuck stitch with the movements of the needles 3 and of the drive chain 5 shown in
(139) The relative rotation between the actuating cams “C” and the needle-holding cylinder 2 causes the butt 37 to slide on the second ascent 100, the axially moving element 33 of the selector 9 is lifted upwards and pushed upwards the punch 7 until the butt 25 of the punch 7 is engaged into the tuck stitch ascent 101 (
(140) The punch 7 rises further thanks to the respective butt 25 sliding on the tuck stitch ascent 101, as far as the respective maximum height point placed on the central area 119, and lifts the needle 3 so as to make the tuck stitch. Then, the butt 25 of the punch 7 goes over the central area 119 and gets down again going over the ascent 101 (which in this step works as a descent) of the other pair (
(141) While the punch 7 is lifted and slides on the tuck stitch ascent 101 and then gets down again, the butt 37 of the axially moving element 33 of the selector 9 moves along the single track 124 going sequentially over the second descent 132 and getting into the disengaging area 125 (
(142) As can be noted, the two sides of the central protrusion 127 reverse their function (first side—first ascent 129, second side—first descent 131; first side—first descent 131, second side—first ascent 129) when the sense of rotation is reversed.
(143) More generally, if the needle-holding cylinder 2 rotates in the counterclockwise sense of rotation “COW” with respect to the actuating cams “C” (
(144) If the needle-holding cylinder 2 rotates in the clockwise sense of rotation “CW” with respect to the actuating cams “C” (
(145) The invention achieves important advantages.
(146) First of all, the invention allows to overcome the drawbacks of prior art.
(147) In particular, the invention allows to produce circular machines operating in one sense of rotation only or operating with alternating oscillatory motion, which: are very compact both in axial and radial direction; can manufacture tubular fabrics with small radial size, even below 165 mm; have less stringent restraints on the needle movements to be obtained so as to manufacture even complex fabrics; are more compact than known machines, though allowing to obtain the same number of needle movements as bulkier machines or even more complex movements; have a higher (even double) number of “feeds”, i.e. yarn feeding points, with respect to the prior art and with the same cylinder diameter; can execute “intarsia” designs, i.e. motifs in color without floated yarns on the reverse; can manufacture three-dimensional textile articles without necessarily varying the knitting density and without requiring the addition of course portions with yarn shearing.