Pedal device for a vehicle
11169559 · 2021-11-09
Assignee
Inventors
Cpc classification
B60T11/18
PERFORMING OPERATIONS; TRANSPORTING
B60T7/042
PERFORMING OPERATIONS; TRANSPORTING
G05G2505/00
PHYSICS
G05G1/305
PHYSICS
B60K26/02
PERFORMING OPERATIONS; TRANSPORTING
G05G5/03
PHYSICS
B60K26/021
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K26/02
PERFORMING OPERATIONS; TRANSPORTING
G05G5/03
PHYSICS
G05G5/05
PHYSICS
Abstract
A pedal device for a vehicle includes a first link that is pivotally supported at one end and receives a pedaling force of a driver, a return spring that biases the first link toward a standard position, a second link supported so as to be pivotable in a direction opposite to that of the first link, and a third link transmitting force and displacement between the first and second links. The return spring has a first and second ends connected to the first and second links, respectively, A moment in which a tensile force of the return spring pivots the first link toward the standard position is greater than a moment in which the tensile force of the return spring pivots the first link away from the standard position via the first end.
Claims
1. A pedal device for a vehicle including a first link that is pivotally supported by a support member at one end so as to be pivotable about a first axis of a pivot shaft inserted into at least one hole and receives a pedaling force of a driver at a portion on the other end side with respect to the first axis, and a return spring that biases the first link about the first axis toward a standard position in which a pivot angle of the first link is zero, wherein the pedal device for a vehicle further includes a second link pivotally supported by the support member so as to be pivotable about a second axis parallel to the first axis, and a third link configured to pivot the second link about the second axis in a direction opposite to that of the first link by transmitting force and displacement between the first link and the second link, the return spring is a spring that generates a tensile force by being elastically extended as compared with a free state, and has a first end connected to the first link on the side of the first axis with respect to a position at which force and displacement are transmitted between the first link and the third link and a second end connected to the second link at a position spaced from the second axis, and a moment in which a tensile force of the return spring pivots the first link toward the standard position via the second and third links is greater than a moment in which the tensile force of the return spring pivots the first link away from the standard position via the first end.
2. The pedal device for a vehicle according to claim 1, wherein the first end is connected to the first link between a position at which force and displacement are transmitted between the first link and the third link and the first axis.
3. The pedal device for a vehicle according to claim 2, wherein the first end is located on a straight line connecting the first axis and the second end when a pivot angle of the first link is a maximum allowable angle.
4. The pedal device for a vehicle according to claim 1, wherein a distance between the first end and the first axis is less than a distance between the second end and the second axis, a ratio of a pivot angle of the second link to a pivot angle of the first link is greater than 1, and a distance between the first and second ends increases as the pivot angle of the first link increases.
5. The pedal device for a vehicle according to claim 1, wherein the support member is provided with a stopper, and, when the first link does not receive a pedaling force of the driver, the second link engages with the stopper at a position spaced from the second axis, whereby the first link is positioned in the standard position and the second link is positioned in its standard position.
6. The pedal device for a vehicle according to claim 1, wherein the pedal device for a vehicle is provided with a detection device that is configured to detect at least one of a pivot angle of the second link about a second axis and a torque of the second link about the second axis.
7. The pedal device for a vehicle according to claim 1, wherein the pedal device for a vehicle is provided with a reaction force device that is supported by the support member and is configured to generate a reaction force that urges the second link in a direction in which a pivot angle of the second link decreases.
8. The pedal device for a vehicle according to claim 1, wherein the third link is a connecting link pivotally attached to the first link at one end and pivotally attached to the second link at the other end.
9. The pedal device for a vehicle according to claim 1, wherein the third link includes a roller rotatably supported by the second link about a rotation axis parallel to the second axis, and a roller contact surface provided on the first link, and the roller is configured to roll in contact with the roller contact surface when the first link pivots about the first axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) The present disclosure will now be described in detail with reference to the accompanying drawings.
First Embodiment
(8) The pedal device 10 for a vehicle according to the first embodiment includes a first link 12, a second link 14, a third link 16, and a return spring 18. The pedal device 10 may be any pedal device for a vehicle that is depressed by a foot of a driver. For example, the pedal device may be any of a brake pedal device, an accelerator pedal device, and a one-pedal type pedal device that can operate both a brake and an accelerator.
(9) The first link 12 is pivotally supported at one end (lower end as viewed in
(10) The support member 24 has a pair of side wall portions 24S that are spaced from each other in the direction perpendicular to a paper surface of
(11) In the first embodiment, the other end (the upper end as viewed in
(12) The second link 14 is pivotally supported by the support member 24 by way of a pivot shaft 28 about a second axis 30 parallel to the first axis 22. The pivot shaft 28 is integrally fixed to the second link 14 and projects on both sides of the second link 14 along the second axis 30. Although not shown in
(13) As shown in
(14) The third link 16 is a connecting link that is pivotally attached to the first link 12 and the first arm portion 14A of the second link 14, thereby connects these links. In particular, one end of the third link 16 is pivotally supported about an axis 34 parallel to the first axis 22 by a pivot shaft 32 fixed to the first link 12 between the first axis 22 and the pedal portion 26. The other end of the third link 16 is pivotally supported by a pivot shaft 36 fixed to the tip of the first arm portion 14A about an axis 38 parallel to the second axis 30.
(15) Therefore, the third link 16 transmits force and displacement between the first link 12 and the first arm portion 14A of the second link 14 to pivot the second link 14 about the second axis 30. The axis 34 may be considered as a position at which force and displacement are transmitted between the first link 12 and the second link 14.
(16) In the first embodiment, the tip of the third arm portion 14C of the second link 14 is pivotally attached to a lower end of a rod portion 46L of a piston 46 of a reaction force device 44 by a pivot shaft 40 and a yoke member 42. The reaction force device 44 has a substantially cylindrical housing 48 fixed to the support member 24 and closed at the upper end, and a main body portion 46M of the piston 46 is reciprocally arranged in the housing 48 along a vertical axis 50.
(17) A compression coil spring 52 is arranged in the housing 48 between the main body portion 46M and an upper end wall of the housing 48. When the first link 12 pivots counterclockwise about the first axis 22 as viewed in
(18) The return spring 18 is a tension coil spring that generates a tensile force that increases as an amount of elastic deformation of extension increases. The return spring 18 is provided between the first link 12 and the lower end of the second arm portion 14B of the second link 14 in a state of being elastically extended as compared with a free state. The return spring 18 has hook-shaped first and second ends 18A and 18B. The first end 18A (the right end as viewed in
(19) The return spring 18 biases the second link 14 in the counterclockwise direction as viewed in
(20) As shown in
(21) The moment M2 is 0 when the first link 12 and the second link 14 are in their standard positions, but the moment M1 acts even when the first link 12 and the second link 14 are in their standard positions. Furthermore, the moments M1 and M2 also act in a situation where the first link 12 pivots about the first axis 22 and the second link 14 pivots about the second axis 30.
(22) As will be described later, a pivot angle α2 of the second link 14 is larger than a pivot angle α1 of the first link 12 (see
(23) As shown in
(24) In the first embodiment, the pivot shaft 28 of the second link 14 is connected to a rotation angle sensor 60, and the rotation angle sensor 60 is supported by the one of the side wall portions 24S. The rotation angle sensor 60 may be a rotary encoder that detects the pivot angle α2 of the pivot shaft 28 and the second link 14 about the second axis 30.
(25) In some embodiments, a torque sensor 45 may be provided. The torque sensor 45 may be provided in the rod portion 46L of the piston 46 of the reaction force device 44, if necessary. The torque sensor 45 may detect a torque of the second link 14 about the second axis 30 and thus a pedaling force applied to the pedal portion 26 by detecting a compressive load on the rod portion 46L. When the torque sensor 45 is provided, the rotation angle sensor 60 may be omitted.
(26) Although not shown in
(27) As shown in
(28) A ratio α2/α1 of the pivot angle α2 of the pivot shaft 28 about the second axis 30 to the pivot angle α1 of the first link 12 about the first axis 22 is defined as a pivot angle ratio Ra. A relationship of the pivot angle ratio Ra against the pivot angle α1 is an upwardly curved relationship as shown in
Second Embodiment
(29)
(30) In the second embodiment, the first link 12 includes a substantially flat plate member 12P and a bracket 12B fixed to the lower end of the plate member. The pivot shaft 20 is provided integrally with the bracket 12B, and the hole 54 into which the first end 18A of the return spring 18 is locked is also provided in the bracket 12B. The first link 12 does not have the pedal portion 26 provided in the first embodiment, and a pedaling surface 12PP that is the upper surface of the first link 12 receives a pedaling force of a foot of a driver. A roller contact member 62 is fixed to a lower surface 12PR opposite to the pedaling surface 12PP.
(31) The second link 14 has the first and second arm portions 14A and 14B, but does not have the third arm portion 14C, and the reaction force device 44 is not provided. A roller support shaft 64 is integrally provided at the tip of the first arm portion 14A, and a rotation axis 66 of the roller support shaft 64 extends parallel to the second axis 30. The roller support shaft 64 rotatably supports a roller 68 about the rotation axis 66, and a surface of the roller 68 extends in a cylindrical shape about the rotation axis 66, and is in contact with a roller contact surface 62S of the roller contact member 62.
(32) The second link 14 is biased in the counterclockwise direction about the second axis 30 by the tensile force of the return spring 18 as in the first embodiment, so that the roller 68 is pressed against the roller contact surface 62S by the second link 14. Therefore, when the first link 12 pivots about the first axis 22, the roller 68 rolls in contact with the roller contact surface 62S.
(33) Therefore, the roller contact member 62 and the roller 68 cooperate with each other to function as a third link 16 for transmitting force and displacement between the first link 12 and the second link 14, similarly to the third link 16 in the first embodiment. Further, a contact point P between the roller 68 and the roller contact surface 62S is a position where force and displacement are transmitted between the first link 12 and the second link 14.
(34) As shown in
(35) Notably, the roller contact surface 62S may be a flat surface extending obliquely with respect to the line segment L1p or may be a curved surface. Also in those cases, an angle formed by the line segment L3p connecting the rotation axis 66 and the contact point P with respect to the roller contact surface 62S at the contact point P is always 90 degrees.
Effects of the Embodiments
(36) According to the first and second embodiments, the first end 18A of the return spring 18 is connected to the first link 12 on the side of the first axis 22 with respect to the axis 34 or the contact point P at which force and displacement are transmitted between the first link 12 and the third link 16. The second end 18B of the return spring 18 is connected to the second link 14 at a position spaced from the second axis 30. Further, the moment M2 in which the tensile force of the return spring 18 pivots the first link 12 to the standard position via the second link 14 and the third link 16 is greater than the moment M1 in which the tensile force of the return spring 18 pivots the first link 12 away from the standard position via the first end 18A.
(37) As a result, the first link 12 is biased to the standard position by a difference between the second moment M2 and the first moment M1. Therefore, when the first link 12 is pivoted about the first axis 22 by a driver, a reaction force against the pivoting can be generated by the difference between the moments M2 and M1 and the first link 12 can be reliably returned to the standard position when the pedaling force of the driver is released.
(38) When the first link 12 is pivoted about the first axis 22 by the driver, a pedaling force is applied to the first link 12 by the driver so that a force that overcomes a force transmitted from the return spring 18 to the first link 12 via the second link 14 and the third link 16 acts on the third link 16 from the first link 12. On the other hand, a force transmitted to the first link 12 via the first end 18A is not affected by a pedaling force applied to the first link 12 by the driver.
(39) As a result, as shown in
(40) Thus, the return spring 18 performs both functions of urging the first link 12 to the standard position and keeping the pivot shaft 20 and the surface of the hole BH receiving the pivot shaft 20 pressed to each other to prevent the rattling of the first link 12. Therefore, it is not necessary to additionally provide techniques for preventing the rattling of the first link 12 in addition to the return spring 18, so that the rattling can be prevented over a long period of time without increasing the complexity of the structure and the cost of the pedal device 10.
(41) According to the first and second embodiments, the first end 18A of the return spring 18 connected to the first link 12 is located between the first axis 22 and the axis 34 or the contact point P at which force and displacement are transmitted between the first link 12 and the third link 16. Therefore, even if the first link 12 pivots, the tensile force of the return spring 18, which is transmitted to the first link 12 through the first end 18A, does not generate a moment that pivots the first link 12 to the standard position in the same manner as the moment M2. Accordingly, in a situation where the driver applies a pedaling force to the first link 12, it is possible to prevent the rattling of the first link 12 from being caused due to the force transmitted to the first link 12 via the first end 18A failing to press the pivot shaft 20 and the surface of the hole BH receiving the pivot shaft 20 to each other.
(42) Further, according to the first and second embodiments, a distance between the first end 18A and the first axis 22 is smaller than a distance between the second end 18B and the second axis 30. The ratio α2/α1 of the pivot angle α2 of the second link 14 to the pivot angle α1 of the first link 12 is greater than 1. Further, as the pivot angle α1 of the first link 12 increases, a distance between the first end 18A and the second end 18B increases. Therefore, the tensile force of the return spring 18 increases as the pivot angle of the first link 12 increases, so that the force for returning the first link 12 to the standard position can be increased and the effect of preventing the rattling of the first link 12 can be increased.
(43) Further, according to the first and second embodiments, when the first link 12 does not receive a pedaling force of the driver, the second link 14 engages with the stopper 58 at the position spaced from the second axis 30, thereby the first link 12 and the second link 14 are positioned in their respective standard positions. Therefore, a stopper that engages with the first link 12 at a portion spaced apart from the first axis 22 is not required, so that the structure of the first link 12 can be simplified.
(44) Further, according to the first and second embodiments, at least one of a pivot angle of the second link 14 about the second axis 30 and a torque of the second link 14 about the second axis 30 is detected by the detection device such as the rotation angle sensor 60. The pivot angle (α2) of the second link 14 has a certain relationship with the pivot angle α1 of the first link 12 and a stroke of the portion of the first link 12 that receives the pedaling force, and the torque of the second link 14 about the second axis 30 has a certain relationship with a torque of the first link 12 about the first axis 22 and the pedaling force applied to the first link 12. Therefore, it is possible to detect at least one of the pivot angle α1 of the first link 12, a stroke of the portion of the first link 12 that receives the pedaling force, the torque of the first link 12, and the pedaling force applied to the first link 12.
(45) In particular, according to the first embodiment, by a reaction force generated by the reaction force device 44 supported by the support member 24, the second link 14 is urged in a direction in which the pivot angle α2 thereof decreases, and a biasing force due to the reaction force is also transmitted to the first link 12 via the second link 14 and the third link 16, and biases the first link 12 to the standard position. Thus, the first link 12 is urged to the standard position by both an urging force by the tensile force of the return spring 18 and an urging force by the reaction force generated by the reaction force device 44. Therefore, the first link 12 can be effectively biased to the standard position without increasing the tensile force of the return spring 18, which enables to increase the degree of freedom in setting the force for pressing the pivot shaft 20 and the surface of the hole BH receiving the pivot shaft 20 to each other by a force transmitted to the first link 12 via the first end 18A.
(46) Further, according to the first embodiment, the third link 16 is a connecting link pivotally attached to the first link 12 at one end and pivotally attached to the second link 14 at the other end. Thus, the connecting link can transmit the force and displacement between the first link 12 and the second link 14, causing the second link 14 to pivot about the second axis 30 in the direction opposite to that of the first link 12.
(47) Further, according to the second embodiment, when the first link 12 pivots about the first axis 22, the roller 68, which rotatably supported by the second link 14 about the rotation axis 66 parallel to the second axis 30, rolls in contact with the roller contact surface 62S of the roller contact member 62 fixed to the first link 12. Therefore, the roller 68 and the roller contact surface 62S cooperates with each other to function as a third link that transmits force and displacement between the first link 12 and the second link 14, and can pivot the second link 14 about the second axis 30 in the opposite direction to the first link 12.
Modified Example
(48) In the modified example shown in
(49) According to the modification, the first end 18A of the return spring 18 connected to the first link 12 is located on the straight line 70 connecting the first axis 22 and the second end 18B when the pivot angle α1 of the first link 12 is the maximum allowable angle α1 max. Therefore, as compared to where the first end 18A is closer to the other end of the first link 12 than the straight line 70 connecting the first axis 22 and the second end 18B even when the pivot angle α1 of the first link 12 is the maximum allowable angle, it is possible to reduce the first moment M1 and increase the force that presses the pivot shaft 20 and the surface of the hole BH receiving the pivot shaft 20 to each other by the tensile force transmitted to the first link 12 via the first end 18A. Accordingly, the first link 12 can be effectively returned to the standard position, and rattling of the first link 12 can be effectively prevented.
(50) Although the present disclosure has been described in detail with reference to specific embodiments, it will be apparent to those skilled in the art that the present disclosure is not limited to the above-described embodiments, and various other embodiments are possible within the scope of the present disclosure.
(51) For example, in the above-described first and second embodiments, the pivot shaft 20 is integrally provided at the one end 12L of the first link 12 and is inserted into a pair of bushes B inserted into holes provided in the pair of side wall portions 24S of the support member 24, and is rotatably supported about the first axis 22 by the bushes B. However, the pivot shaft 20 may be inserted into the holes provided in the pair of side wall portions 24S without the intervention of any bush.
(52) A bush may be attached to the one end 12L of the first link 12, and the pivot shaft 20 may be fixed to at least one of the pair of side wall portions 24S while being inserted into the bush. In that case, the support member 24 may have only one side wall portion 24S, and the pivot shaft 20 may be supported by the side wall portion 24S in a cantilever manner.
(53) Although in the above-described first embodiment, the reaction force device 44 is provided, and the reaction force device 44 applies a reaction force to the first link 12 via the second link 14 and the third link 16, but the reaction force device 44 may be omitted. Conversely, the third arm portion 14C and the reaction force device 44 may be provided in the above-described second embodiment, as in the first embodiment.