Helmet/hood assembly structure and method of use thereof
11166515 · 2021-11-09
Inventors
Cpc classification
A42B3/283
HUMAN NECESSITIES
A42B3/225
HUMAN NECESSITIES
International classification
A42B3/32
HUMAN NECESSITIES
A42B3/00
HUMAN NECESSITIES
Abstract
A helmet/hood assembly includes a housing, a headband support assembly configured to hold the assembly on a human head, a face shield, and a flexible hood attached to the housing and to the face shield, with the assembly being received, stored, used, and disposed as a single unit. The headband support assembly pivots on the housing between a configuration suitable for shipping and storing the assembly and a configuration in which the assembly is worn. An accessory light powered by a battery may be held in place on the housing by magnetic attraction through the hood.
Claims
1. A helmet comprising: a headband support assembly including a headband; a face shield including a flexible transparent film sheet, the face shield having upper and lower edge portions; a housing attached to the headband support assembly with the headband support assembly extending upward from the housing, wherein the housing includes a curved front surface extending outward from the headband support assembly; an upper hinge attaching the upper edge portion of the face shield to the curved front surface of the housing, wherein the curved front surface extends outward and rearward to rear ends of the housing, wherein the upper hinge is configured to pivot the face shield between Q a packaged configuration, extending horizontally adjacent a lower surface of the housing, and (ii) an operational configuration, extending vertically downward from the housing, and wherein the helmet is configured for the headband and the headband support assembly to extend around a human head with the face shield extending downward; a first pair of fasteners, configured for holding upper corners of the face shield to the rear ends of the curved front surface of the housing to hold the upper edge portion of the face shield in the operational configuration in a convex shape; a lower frame member having a curved front surface; a lower hinge attaching the lower edge portion of the face shield to the lower frame member, wherein the lower hinge is configured to move between a position allowing the lower frame member to extend horizontally with the face shield additionally extending horizontally in the packaged configuration and a position allowing the lower frame member to extend horizontally with the face shield extending vertically in the operational configuration, and a second pair of fasteners, configured for holding lower corners of the face shield to rear ends of the curved front surface of the lower frame member to hold the lower edge portion of the face shield in the operational configuration in a convex shape.
2. The helmet of claim 1, further comprising: a hood, including a sheet of flexible material having a front opening and an inlet hole, disposed centrally above the headband, wherein the hood is fastened to the face shield with the face shield extending within the front opening; a battery; an inlet filter disposed adjacent the inlet hole; an air supply duct extending from the inlet hole adjacent the inlet filter to a hole within the housing through which air is moved downward, inwardly adjacent the face shield, with the helmet in the operational configuration, wherein the air supply duct comprises a flexible tube extending above the headband support assembly, and wherein the air supply duct and the headband support structure are substantially compressible by a downward force applied from above and a fan, driven by the battery to move air through the air supply duct.
3. The helmet of claim 1, wherein the air supply duct further comprises a coiled spring within the flexible tube.
4. A packaged product comprising a helmet/hood and a box wherein the helmet/hood comprises: a headband support assembly including a headband; a face shield including a flexible transparent film sheet, the face shield having upper and lower edge portions, a housing attached to the headband support assembly with the headband support assembly extending upward from the housing, an upper hinge attaching the face shield to a front portion of the housing, a hood, including a sheet of flexible material having a front opening and an inlet hole, disposed centrally above the headband, with the hood being fastened to the face shield with the face shield extending within the front opening; a battery; an inlet filter disposed adjacent the inlet hole; and an air supply duct extending from the inlet hole adjacent the inlet filter to a hole within the housing, wherein the air supply duct comprises a flexible tube extending above the headband support assembly and a fan, arranged to be driven by the battery to move air through the air supply duct, the helmet/hood is held within the box in a packaged configuration, with the face shield extending horizontally, between a lower surface of the housing and a lower inner surface of the box, and with the hood folded to extend horizontally, between an upper surface of the housing and an upper inner surface of the box, and with elements disposed between the housing and an upper inner surface of the box, including the headband support assembly, the hood, and the air supply duct being compressed by a downward force from the upper inner surface of the box, the helmet/hood is adaptable, when removed from the box, into an operational configuration, with the housing and the headband support assembly being adapted for placement over a human head by moving a central portion of the headband support assembly upward, with the face shield being pivoted at the upper hinge to extend downward from the housing, providing a space for air from the air supply duct to move downward in front of a face of a the human head held within the headband support assembly and with the hood being arranged to extend downward around the housing.
5. The packaged product of claim 4, wherein: the housing includes a curved front surface extending outward from the headband support assembly; the helmet/hood further comprises a first pair of fasteners, configured for holding upper corners of the face shield to rear ends of the curved front surface of the housing; a lower frame member having a curved front surface; a lower hinge attaching the lower edge portion of the face shield to the lower frame member, wherein the lower hinge is configured to move between a position allowing the lower frame member to extend horizontally with the face shield additionally extending horizontally in the packaged configuration and a position allowing the lower frame member to extend horizontally with the face shield extending vertically in the operational configuration, and a second pair of fasteners, configured for holding lower corners of the face shield to rear ends of the curved front surface of the lower frame, the helmet/hood is held within the box in the packaged configuration with the lower frame member extending horizontally between the lower inner surface of the box and the lower surface of the housing, and the helmet/hood is additionally adaptable, when removed from the box, into an operational configuration with the first pair of fasteners attaching upper corners of the face shield to the rear ends of the curved front surface of the housing and with the second pair of fasteners attaching lower corners of the face shield to the rear ends of the curved front surface of the lower frame member, so that the face shield is held in a convex shape.
6. The packaged product of claim 4, wherein the air supply duct further comprises a coiled spring within the flexible tube, adapted to hold the air supply duct upward and open when the helmet/hood is in the operational configuration.
7. A helmet/hood assembly comprising: a helmet comprising: a headband support assembly including a headband and a support ring, the headband support assembly being adapted and sized for placement over a human head; a face shield comprising a flexible transparent film sheet, the face shield having a top edge and a lower edge portion; a housing attached to the headband support assembly, the housing comprising a curved front surface extending outward from the headband support assembly; and an upper hinge attaching the face shield to the curved front surface of the housing, the upper hinge being centrally located along the top edge of the face shield, the upper hinge enabling the face shield to move from (i) a storage configuration in which the face shield extends horizontally along a lower surface of the housing to (ii) an operational configuration in which the face shield extends vertically downward from the curved front surface of the housing and in front of a face of the human head; and a hood comprising: a sheet of flexible material having (i) a front opening and (ii) an inlet hole disposed above the headband, the hood being attachable to the housing such that the face shield is positioned within the front opening.
8. The helmet/hood assembly of claim 7, wherein the helmet comprises an air supply duct extending from the inlet hole to an air outlet of the housing proximate the upper hinge, and the helmet further comprises: a fan positioned within the air supply duct; and a battery for supplying electrical power to the fan so as to move air through the air supply duct.
9. The helmet/hood assembly of claim 7, wherein the helmet further comprises: a first pair of fasteners configured for holding upper corners of the face shield to rear ends of the curved front surface of the housing when the face shield is in the operational configuration.
10. The helmet/hood assembly of claim 7, wherein the helmet further comprises: a lower frame member having a curved front surface; a lower hinge attaching the lower edge portion of the face shield to the lower frame member, wherein the lower hinge is configured to move between a position allowing the lower frame member to extend horizontally with the face shield in the packaged configuration and a position allowing the lower frame member to extend horizontally with the face shield extending vertically in the operational configuration.
11. The helmet/hood assembly of claim 10, wherein the helmet further comprises: a second pair of fasteners configured for holding lower corners of the face shield to rear ends of the curved front surface of the lower frame.
12. The helmet/hood assembly of claim 8, wherein the hood further comprises: a hood air outlet in a rear portion of the hood.
13. A packaged product comprising the helmet/hood assembly of claim 7 within a box.
14. A packaged product comprising the helmet/hood assembly of claim 8 within a box.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) These and other aspects of the invention will be made apparent by reading the following specification in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(14) A helmet/hood assembly 110, built in accordance with a first embodiment of the invention to include a hood 112 arranged for covering the head 114 and shoulders 116 of the wearer 118, will first be discussed with reference being made to
(15) The hood 112 is fastened to a front frame 118 holding a curved transparent face shield 120 and to an upper frame 122 holding an air filter 124. As shown particularly in
(16) It is noted that the helmet/hood assembly 110 is configured to produce a constant flow of fresh air through the helmet/hood apparatus 110, with air being drawn through the filter 124 from a space 140 above the helmet/hood apparatus 110. The posterior air outlet 137, which is provided so that the flow of fresh air can easily be maintained. In particular, air is taken from the space 140 above the helmet/hood assembly 10 because this space, being away from the space in which blood splatter is likely to occur, is naturally free of airborne contamination, and because hospitals provide patterns of airflow to keep such spaces free from contamination. This configuration has a significant advantage over the prior art devices described above in reference to
(17) It is further noted that supplying the battery as a part of the disposable helmet/hood assembly 110 provides the present invention with significant advantages over the use of a rechargeable battery in prior art devices, as described above in reference to
(18) The helmet subassembly 119 further includes a headband support assembly 150 for supporting the helmet/hood assembly 110 on the head 114 of the wearer 118. The headband support assembly 150 in turn includes a support ring 152 extending loosely around the head 114 and a headband 154 that can be adjusted to extend more tightly or more loosely around the head 114. The headband support assembly 150 is mounted to pivot within the housing 126 about a pivot axis 156 extending between a front end portion 158 of the housing 126 and the rear end portion 160 thereof, with the headband support assembly being disposed below a central portion 161 of the housing 126. Both the front end portion 158 and the rear end portion extend downward from the central portion 161. For example, the pivot axis 156 is formed by a rear pivot pin 161, snapped in place within the rear end 160 of the housing and a front adjustment shaft 162, which holds an adjustment gear 164 in meshing engagement with an upper adjustment rack 166 and a lower adjustment rack 168. The adjustment racks 166, 168 are formed along opposite ends 170 of the headband 154, which extend in opposite directions within a slotted enclosure 172 formed to extend along the support ring 152. For example, the adjustment shaft 162 includes a central portion 173 having a cruciform cross-sectional shape.
(19) For example, the headband support assembly 150 is configured so that, when the adjustment knob 176 is turned in the direction of arrow 177, both the upper adjustment rack 166 and the lower adjustment rack 168 are moved outward within the slotted enclosure 172, loosening the headband 154. On the other hand, when the attachment knob 176 is turned opposite the direction of arrow 177, both the adjustment racks 166, 168 are moved inward within the slotted enclosure 172, tightening the headband 154. The adjustment gear 164 and an external adjustment knob 176 are snapped onto the adjustment shaft 162 so that the adjustment knob 176 can be used to adjust the tightness of the headband 154. The headband support assembly 150 is pivotally attached to the housing 126, with a front opening 178 and a rear opening 180, both extending through the support ring 152, being pivotally held on the front adjustment shaft 162 and the rear pivot pin 160. Even though the adjustment knob 176 is disposed under the hood 112, it can be easily felt and used through the hood 112 without moving a hand out of the sterile field area, providing a significant advantage over the prior art devices that have adjustment knobs in the back.
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(21) Referring to
(22) For example, moving the headband support assembly 150 into the operational configuration to prepare the helmet/hood assembly for use may be used to turn the fan 128 on, with a switch 186 actuated by moving the headband support assembly into the service configuration being provided within a circuit 187 connecting the fan 128 with the battery 130. In the example of
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(24) As shown in
(25) Referring again to
(26) A second embodiment of the invention will now be discussed, with reference being made to
(27) The face shield 318 includes a flexible transparent sheet 324, which is held in place and in a convex shape in the operational configuration 302 of
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(29) Continuing to refer to
(30) The helmet/hood assembly 300 additionally includes an air supply system 354 moving air from a region 356 above and behind the helmet/hood assembly 300 through an inlet hole 358 in the hood 310, through an air filter 360, and an air duct 362, into an electrically driven fan 364. The air duct 362 is preferably additionally collapsible under the application of a downward force from above, allowing the force applied by the folded portion 352 of the hood 310 to compress the air duct 362 in the packaged configuration 304. In the operational configuration 302, a tapered coil spring 366 within the air duct 362 holds the air duct 362 upward and open, so that air can move easily through the air duct 362. The electrically driven fan 364, which receives electrical power through an electrical cable 368 from a pack 370 attached to the headband support assembly 312 with a clip 372. The electrically driven fan 364 blows air through a housing hole 374 within the housing 316 into a space 376 rearwardly adjacent the face shield 318. When a human wearer is wearing the helmet/hood assembly 300, this space 376 is disposed between the face shield 318 and the face of the wearer. Preferably, air exits the helmet/hood assembly 300 below the lower edge 378 of the hood 310 and through one or more outlet holes 379 in a rear portion 380 of the hood 310.
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(32) Continuing to refer to
(33) The helmet light 301 includes a front housing 420 holding an illumination source 422 powered by electricity and a rear housing 424 with a central frame 426 extending between the front and rear housings 420, 424 and attaching the front and rear housings 420, 424 to one another. Each of the housings 420, 424 within the helmet light 301 includes an attachment structure 428 that is magnetically attractable to one of the magnetically attractable plates 392, 410 of the helmet/hood assembly 300. Preferably, the magnetically attractable plates 392, 410 composed of a ferromagnetic material, such as steel, while the attachment structures 428 are permanent magnets. Power for the illumination source 422 is provided from batteries 430, held within the rear housing 424, through an electrical cable 431 extending between the rear housing 424 and the front housing 420. An electrical switch 432 may additionally be provided within the front housing 420, so that the illumination source 422 is turned on when the helmet light 301 is placed on the helmet/hood assembly 300 and off when the helmet light 301 is removed from the helmet/hood assembly 300.
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(35) To prepare the helmet/hood assembly 110, as the headband support assembly 150 is thus rotated into the operational configuration, the detent pin 196 moves into place to lock the headband support assembly 150 in place. As the face mask 120 is additionally brought into configuration, the attachment structures 192 are brought into alignment with the openings 194 in each side 195 of the support ring 152 and are snapped into place within these openings 194 so that the headband support assembly 150 and the face shield 120 are subsequently retained in the operational configuration.
(36) Alternately, to prepare the helmet/hood assembly 300, face shield 318 is pivoted downward from the hinge 223, and the lower frame member 300 is pivoted downward from the hinge 332. Then, the corners 334 of the face shield are attached to the housing 316 and the lower frame member 330 by fasteners 335.
(37) The helmet/hood assembly 110, 300 is then placed on the wearer 118. When the surgical procedure has been completed, the used helmet/hood assembly 356 is removed from the wearer 118 and discarded at 358. The method of providing the helmet/hood assembly 110, 300 as a single, disposable packaged unit provides the present invention with a number of significant advantages over the prior art devices described above in reference to
(38) While the invention has been described in terms of preferred embodiments with some degree of particularity, it is understood that this description has been given only by way of example, and that many changes can be made without departing from the spirit and scope of the invention, as defined in the appended claims.