Bearing device for load reduction
11215076 ยท 2022-01-04
Assignee
Inventors
Cpc classification
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/902
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A bearing assembly for a gas turbine engine comprises a bearing; a bearing bracket, which holds the bearing and is secured by a predetermined breaking device on a connecting element, which can be connected or is connected to a support structure of the gas turbine engine; and a clutch for transmitting a torque from a first clutch element connected in a fixed manner to the rotor of the bearing to a second clutch element supported on the bearing bracket, wherein the clutch elements are spaced apart when the predetermined breaking device is intact and can be brought into contact with one another by destruction of the predetermined breaking device. A gas turbine engine and a method are furthermore provided.
Claims
1. A bearing assembly for a gas turbine engine, comprising: a bearing having a stator and a rotor rotatable relative thereto; a bearing bracket, which holds the bearing; a connecting element including an annular, projecting extension configured to be connected to a support structure of the gas turbine engine, a predetermined breaking device including at least one shear pin and being secured on the connecting element; and a clutch for transmitting a torque from a first clutch element connected in a fixed manner to the rotor of the bearing to a second clutch element supported on the bearing bracket, wherein the first and second clutch elements are spaced apart when the predetermined breaking device is intact and are brought into contact with one another by destruction of the predetermined breaking device via shearing of the at least one shear pin.
2. The bearing assembly according to claim 1, and further comprising a wearing element, which is configured to engage at least one chosen from the first and second clutch elements, is arranged between the first and second clutch elements and is made from a material and having a thickness which will wear away when in engagement with the at least one chosen from the first and second clutch elements.
3. The bearing assembly according to claim 1, further comprising a fixing device for fixing the bearing bracket on the connecting element, the fixing device being drivable by the clutch.
4. The bearing assembly according to claim 3, wherein the fixing device comprises an outer component and an inner component arranged within the outer component.
5. The bearing assembly according to claim 4, wherein the inner component is rotatable relative to the outer component via the clutch when the first and second clutch elements are in contact with one another.
6. The bearing assembly according to claim 4, wherein the inner component includes a projection, and the outer component includes at least one socket for receiving the projection.
7. The bearing assembly according to claim 6, wherein the projection is configured to push against a stop of the outer component by rotation of the inner component relative to the outer component to fix the bearing bracket on the connecting element.
8. The bearing assembly according to claim 7, wherein the projection and the stop and/or a region of the outer component which is adjacent to the stop, are configured to fix the inner component frictionally and/or positively on the outer component.
9. The bearing assembly according to claim 7, wherein the outer component includes a coating and/or positive engagement elements in a region of the stop.
10. The bearing assembly according to claim 6, wherein the at least one socket includes two or more sockets having different lengths from one another when viewed in a circumferential direction.
11. The bearing assembly according to claim 6, wherein the at least one socket includes a plurality of sockets of a same length arranged adjacent to one another.
12. The bearing assembly according to claim 4, wherein the second clutch element is connected in a fixed manner to the inner component or is formed thereon, and, after the destruction of the predetermined breaking device, the inner component is supported rotatably on the bearing bracket.
13. The bearing assembly according to claim 4, and further comprising a lubricant feed configured to introduce lubricant between the inner component and the bearing bracket.
14. A gas turbine engine for an aircraft, comprising: a fan, a shaft, by which the fan is driven, and the bearing assembly according to claim 1, wherein the bearing of the bearing assembly supports the shaft.
15. A method for producing a bearing assembly for a gas turbine engine, comprising the following steps: providing a bearing assembly for a gas turbine engine, comprising: a bearing having a stator and a rotor rotatable relative thereto; a bearing bracket, which holds the bearing; a connecting element including an annular, projecting extension configured to be connected to a support structure of the gas turbine engine, a predetermined breaking device including at least one shear pin and being secured on the connecting element; and a clutch for transmitting a torque from a first clutch element connected in a fixed manner to the rotor of the bearing to a second clutch element supported on the bearing bracket; providing that the first and second clutch elements are spaced apart when the predetermined breaking device is intact and are brought into contact with one another by destruction of the predetermined breaking device via shearing of the at least one shear pin.
16. The method according to claim 15, further comprising: specifying a period of time from destruction of the predetermined breaking device; specifying forces acting on the clutch after the destruction of the predetermined breaking device; and providing a wearing element, which is configured to engage at least one chosen from the first and second clutch elements and which is made from a material and having a thickness which will wear away when in engagement with the at least one chosen from the first and second clutch elements after a period of time corresponding to the specified period of time when the forces which act on the clutch after the destruction of the predetermined breaking device take effect.
Description
(1) Embodiments are now described by way of example with reference to the figures; in the figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) During operation, the core air flow A is accelerated and compressed by the compressor 14. The compressed air expelled from the compressor 14 is introduced into the combustion device 16, where it is mixed with fuel and the mixture is burnt. The resulting hot combustion products then propagate through the high-pressure and the low-pressure turbine 17, 19 and thereby drive said turbines, before they are expelled through the nozzle 20 to provide a certain thrust. The high-pressure turbine 17 drives the compressor 14 by means of a suitable connecting shaft 27. Generally speaking, the fan 23 provides the majority of the thrust.
(10) Other gas turbine engines in which the present disclosure can be used can have alternative configurations. For example, engines of this kind can have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. As a further example, the gas turbine engine shown in
(11) The geometry of the gas turbine engine 10 and components thereof is/are defined by a conventional axis system which comprises an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the direction from the bottom up in
(12) The gas turbine engine 10 comprises a bearing assembly 40. By means of the bearing assembly 40, the shaft 26 (which drives the fan 23) is supported rotatably on a support structure 28 of the gas turbine engine 10. The support structure is secured on the engine nacelle 21, for example. The bearing assembly 40 has a plurality of bearings, in the present example three bearings 41, 52, 53. One bearing 41 is arranged adjacent to the fan 23. In the present example, this bearing 41 is designed as a fixed bearing and can therefore transmit axial forces, although bearing 41 can also, in principle, be designed as a floating bearing. A further bearing 52 arranged downstream thereof is designed as a backup bearing. This bearing 52 is designed to provide the shaft 26 with reliable support, even if the bearing 41 arranged adjacent to the fan 23 is separated from the support structure 28, e.g. owing to the loss of a fan blade of the fan 23 during the operation of the gas turbine engine 10. At its end remote from the fan 23, the shaft 26 is supported rotatably on the support structure 28 by means of a third bearing 53. This bearing 53 has rolling elements in the form of rollers, for example.
(13)
(14) Bearing 41 comprises a component which is fixed relative to the support structure 28. This component is referred to below as stator 41a. Bearing 41 furthermore comprises a component which is rotatable relative to the support structure 28. This component is referred to below as rotor 41b. The rotor 41b is secured on a connecting element 26a of the shaft 26, said connecting element being connected in a fixed manner to the shaft 26. Bearing 41 comprises a plurality of rolling elements, bearing 41 being a ball bearing in the example shown. It comprises balls which are arranged in a cage and support the rotor 41b rotatably within the stator 41a.
(15) The stator 41a is mounted in a fixed manner on a bearing bracket 42, in the present case by means of two axially projecting flanges, although an integral design is also conceivable. The stator 41a is arranged within the bearing bracket 42. The bearing bracket 42 is secured on a connecting element 44 by means of a predetermined breaking device 43, in the example shown by means of a radially outward-projecting (disk-shaped) section of the bearing bracket 42. The bearing bracket 42 and the predetermined breaking device 43 and the connecting element 44 can be formed integrally with one another or, alternatively, mounted one on the other. In the example shown, the predetermined breaking device 43 comprises a multiplicity of shear pins 43a, which fail, e.g. fragment, when a specified (in particular radial) load is exceeded. The shear pins 43a extend in the axial direction. The connecting element 44 is mounted in a fixed manner on the support structure 28 (not illustrated in
(16) The bearing assembly 40 furthermore comprises a clutch 45 and a fixing device 46. The clutch 45 is designed as a friction clutch. The clutch 45 comprises a first clutch element in the form of a first (annular) clutch plate 45a and a second clutch element in the form of a second (annular) clutch plate 45b. The two clutch plates 45a, 45b are each of disk-shaped design with a central aperture for the shaft 26. The clutch plates 45a, 45b are arranged coaxially with one another. One or both of the clutch plates 45a, 45b optionally comprises a friction lining.
(17) The first clutch plate 45a is connected in a fixed manner to a bracket (here formed integrally therewith but alternatively mounted thereon), which is connected in a fixed manner to the rotor 41b of the bearing 41 and to the shaft 26 (in this case via the connecting element 26a). The second clutch plate 45b is provided on an inner component 46b (explained in greater detail below) of the fixing device 46.
(18) In the state shown in
(19) A wearing element 47 is arranged between the clutch plates 45a, 45b. The wearing element is part of a component of L-shaped cross section, wherein one leg is secured on the connecting element 44 (specifically on an annular, projecting extension) and the other leg projects into the interspace between the clutch plates 45a, 45b. Here, the connecting element 44 has (optional) reinforcing ribs, indicated by means of a dashed line in
(20) If an overload on the bearing 41 leads to destruction of the predetermined breaking device 43, the bearing bracket 42 can be moved at least axially relative to the connecting element 44. Mobility in the circumferential direction is limited or substantially prevented by corresponding boundaries (not shown in the figures). During the operation of the gas turbine engine 10, the low-pressure turbine 19 exerts a tension on the shaft 26 and, after the destruction of the predetermined breaking device, this leads to the first clutch plate 45a being pulled axially in the direction of the second clutch plate 45b. An air pressure acting on the fan 23 can also push the shaft 26 in this direction. A corresponding movement of the first clutch plate 45a relative to the second clutch plate 45b is initially blocked by the wearing element 47, however.
(21) The wearing element 47 is manufactured from a material which can be worn away by the action of the first clutch plate 45a (which rotates with the shaft 26). After the destruction of the predetermined breaking device 43, therefore, the rotating first clutch plate 45a is pressed against the wearing element 47. During this process, material is progressively worn away from the wearing element 47. As soon as the first clutch plate 45a has worn through the wearing element 47, the axial force on the shaft 26 has the effect that the clutch plates 45a, 45b are brought into contact with one another and pressed against one another. Thus, a torque on the shaft 26 is transmitted to the second clutch plate 45b. The first clutch plate 45a takes the second clutch plate 45b along in rotation relative to the connecting element 44.
(22) In the example shown, the second clutch plate 45b is formed integrally with the already mentioned inner component 46b of the fixing device 46 (alternatively being secured thereon). The inner component 46b and hence the second clutch plate 45b are supported rotatably on the bearing bracket 42. Action of the first clutch plate 45a on the second clutch plate 45b thus has the effect that the inner component 46b rotates in a sliding manner on the bearing bracket 42. As an option, a lock 50 is provided, preventing rotation of the inner component 46b relative to the bearing bracket 42 during normal operation. As soon as the clutch 45 transmits a torque, this lock 50 breaks. The lock is a pin that can be sheared off, for example.
(23) In the example shown, the inner component 46b is also supported in an axially movable manner on the bearing bracket 42.
(24) The fixing device 46 furthermore comprises an outer component 46a which accommodates the inner component 46b. A radially inward-projecting section of the outer component 46a and a holding disk prevent axial movement of the inner component 46b relative to the outer component 46a on both sides. It is thus impossible for the inner component 46b to be displaced axially relative to the outer component 46a. The outer component 46a serves as a bearing housing for the inner component 46b.
(25) In the initial position shown in
(26) This rotation is then driven by the clutch 45 in order to connect the bearing 41 firmly to the support structure 28 again by means of the fixing device 46.
(27)
(28) The two components 46a, 46b each have a specific shape pattern. The inner component 46b has a circular-cylindrical outer surface, from which a plurality of projections 46c, in the present case four projections, project radially. In the example shown, the projections 46c are of the same shape and each have the same spacing with respect to the adjacent projections 46c in the circumferential direction. The projections 46c each have a rounded end and an end with a radially outward-extending side flank. The rounded end is optional; alternatively, this end can have a chamfer, for example. Together with stops 46b on the outer component 46a, this side flank prevents rotation of the inner component 46b relative to the outer component in one direction of rotation (clockwise in
(29) In the initial position shown in
(30) If rotation relative to the outer component 46a is imparted to the inner component 46b by the clutch 45, the projections 46c are shifted within the sockets 46d, 46f until the projections 46c arranged in the shorter sockets 46d strike against a step 46i (in each case with the rounded end), this being indicated in
(31) Further rotation of the inner component 46b leads to an arrangement in accordance with
(32) A further rotation causes the projections 46c in the long sockets 46f to come into contact with the steps 46i delimiting the sockets 46f. The steps 46i are each adjoined by a guide section 46j, which can likewise be provided with a friction-reducing coating and/or can be polished in a section adjoining the step 46i. It is also possible for (all the) steps 46i to be provided with a friction-reducing coating and/or to be polished or, alternatively or in addition, to be rounded in order to facilitate further inward rotation.
(33) Further rotation leads to a position in accordance with
(34) If the projections 46c of the inner component 46b are situated in the guide sections 46j and against or close to the stops 46e, a secure joint is furthermore formed with the outer component 46a. The joint can be embodied in various ways here. Among the possibilities are a frictional joint (see especially
(35) The clutch 45 will continue to apply a torque to the inner component 46b until the clutch plates 45a, 45b have worn. A further axial movement of the bearing 41 is then prevented by snubbers, which are not illustrated in the figures. These snubbers also prevent rotation of the bearing bracket 42 relative to the connecting element 44 about the main axis of rotation 9. The snubbers are arranged offset in the circumferential direction with respect to shear pins 43a, for example. The remainder of the engine structure can also limit a movement of the bearing bracket 42.
(36) The specific shape pattern of the components 46a, 46b of the fixing device 46 divides the inward rotation process into several sections, thereby making it possible to minimize an opposing friction. It is furthermore possible here to actively use the orbiting motion of the shaft 26.
(37) In the region of the stops 46e, the guide sections 46j optionally have a friction-increasing coating and/or are roughened. This prevents unintentional reverse rotation of the inner component 46b.
(38) As an alternative or in addition to a friction-increasing coating and to roughening, positive engagement elements 46h can be employed, as illustrated in
(39)
(40) The bearing 41 is supplied continuously with lubricant (in the present case oil). A lubricant channel can be seen on the radially outer side of the stator 41a in
(41) The clutch 45 and the fixing device 46 are surrounded by a lubricant trough, thus enabling these parts to be supplied with lubricant (via the bearing 41 and/or a squeeze oil film damper). One or more outflow channels 51 are provided adjacent to the first clutch disk 45a (in the bracket thereof). This enables lubricant to be discharged into the bearing chamber sump, even if the clutch 45 has been activated. At least one outflow channel 51 is also provided in the connecting element 44. This allows excess lubricant to flow off.
(42) As an alternative or in addition to a lubricant supply involving oil, a permanent lubricant can be applied during the assembly of the bearing assembly 40, in particular internally to the inner component 46p and/or to the outer circumference of the bearing bracket 42 supporting the inner component 46b.
(43)
(44) In a first step S1, the bearing 41, with the stator 41a and the rotor 41b rotatable relative thereto, and the bearing bracket 42, which holds the stator 41a and is secured on the connecting element 44 by the predetermined breaking device 43, are first of all made available.
(45) In a second step S2, the clutch 45 for transmitting a torque from the first clutch plate 45a connected in a fixed manner to the rotor 41b of the bearing 41 to the second clutch plate 45b supported on the bearing bracket 42 is arranged in such a way that the clutch plates 45a, 45b are spaced apart when the predetermined breaking device 43 is intact and can be brought into contact with one another by destruction of the predetermined breaking device 43.
(46) In an optional third step S3, a period of time from destruction of the predetermined breaking device is specified (e.g. 10 seconds for some types of gas turbine engine).
(47) In an optional fourth step S4, forces acting on the clutch after the destruction of the predetermined breaking device are specified, e.g. axial forces, especially those due to the action of the low-pressure turbine 19 and/or parameters associated with such forces, e.g. an incident flow surface of a fan, a typical airspeed, air density and/or a dynamic pressure.
(48) In an optional fifth step S5, a wearing element 47 is made available, which is structured and dimensioned in such a way that it has worn away after a period of time corresponding to the specified period of time when the forces which act on the clutch 45 after the destruction of the predetermined breaking device 53 take effect. The fifth step S5 is optionally carried out together with the third step S3.
(49) In an optional sixth step S6, the wearing element 47 is arranged between the clutch plates 45a, 45b.
(50) As an option, the contour between the outer component 46a and the inner component 46b is matched to the gas turbine engine 10 by fixing the number of projections 46c and sockets (pockets) 46d, 46f, configuration of the lengths of the sockets and of the guide sections, detailing of the sliding surfaces between the projections 46c and guide sections 46j and coatings 46g, and/or fixing components which prevent the reverse rotation of the inner component 46b (preventing detachment after reconnection, e.g. as shown in
(51)
(52) In comparison, the solid line illustrates a case with a predetermined breaking device. The destruction of the predetermined breaking device ensures that the radial loads introduced into the support structure are significantly lower. Due to the detachment of the bearing adjacent to the fan, however, the shaft has a different resonant frequency from normal operation. At relatively low speeds, as shown in
(53) By means of the above-described bearing assembly 40, the gas turbine engine 10 having a bearing assembly 40 of this kind for load reduction, and the method for producing the bearing assembly 40, it is possible to reconnect the bearing 41 to the support structure 28 after a time delay following the severing of the shear pins and thus to change the resonant frequency again, in particular to increase it (optionally to the previous value). In this case, appropriate timing can allow particularly low loads. The period of time up to reconnection can be adjusted, in particular, by means of the thickness of the wearing element. It is thereby possible for the bearing 41 of the slowing shaft 26 to be centered and fixed on the support structure 28 after the most severe loads have died down and before the resonant range is reached (e.g. at the position of the vertical dashed straight line in
(54) It is self-evident that the invention is not restricted to the embodiments described above and that various modifications and improvements can be made without deviating from the concepts described here. Any of the features can be used separately or in combination with any other features, as long as these are not mutually exclusive, and the disclosure extends to all combinations and subcombinations of one or more features which are described here and includes these.
(55) In particular, the bearing 41 can be a fixed bearing or a floating bearing. As an alternative or in addition, another of the bearings 52, 53 of the shaft 26 can be provided with the clutch 45 and the fixing device 46 or, as an alternative or in addition, a bearing of another shaft of the gas turbine engine 10, e.g. of the connecting shaft 27.
LIST OF REFERENCE SIGNS
(56) 9 main axis of rotation 10 gas turbine engine 11 core engine 12 air inlet 14 compressor 16 combustion device 17 high-pressure turbine 18 bypass thrust nozzle 19 low-pressure turbine 20 core thrust nozzle 21 engine nacelle 22 bypass duct 23 fan 26 shaft 26a connecting element 27 connecting shaft 28 support structure 40 bearing assembly 41 bearing 41a stator 41b rotor 42 bearing bracket 43 predetermined breaking device 43a shear pin 44 connecting element 45 clutch 45a first clutch plate (first clutch element) 45b second clutch plate (second clutch element) 46 fixing device 46a outer component 46b inner component 46c projection 46d socket (short) 46e stop 46f socket (long) 46g coating 46h positive engagement element 46i step 46j guide section 46k latching element 47 wearing element 48 lubricant feed 49 sealing element 50 lock 51 outflow channel 52 bearing (backup bearing) 53 bearing A core air flow B bypass air flow D1, D2 clearance M center