Hydrostatic positive displacement machine
11215172 ยท 2022-01-04
Assignee
Inventors
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/1054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/328
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0652
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/328
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydrostatic positive displacement machine has an adjustable swept volume, and has a lifting element, a rotor with positive displacement elements supported on the lifting element, and a hydraulic adjusting device that adjusts the swept volume and includes an adjusting piston that is mounted in or on a cylinder, is movable axially rectilinearly in relation to the cylinder, and is adjacent to a pressurizable adjusting chamber. A bearing gap is formed between a circular-cylindrical bearing surface of the adjusting piston and a circular-cylindrical bearing surface of the cylinder. The adjusting piston is mounted hydrostatically, wherein at least three pressure pockets are distributed uniformly in a row over the circumference of a bearing surface. Pressure fluid flows into each pressure pocket via a fixed throttle, which is assigned only to the respective pressure pocket, and flows out of each pressure pocket via the bearing gap.
Claims
1. A hydrostatic positive displacement machine that has an adjustable swept volume, comprising: a lifting element; a rotor having a plurality of positive displacement elements supported on the lifting element; and a hydraulic adjusting device configured to adjust the swept volume, the hydraulic adjusting device comprising an adjusting piston that is mounted in or on a cylinder, is movable axially rectilinearly in relation to the cylinder, and is adjacent to a pressurizable adjusting chamber, wherein a bearing gap is defined between a circular-cylindrical first bearing surface of the adjusting piston and a circular-cylindrical second bearing surface of the cylinder, wherein the adjusting piston is mounted hydrostatically, wherein at least three individual pressure pockets are distributed uniformly in a row over a circumference of one of the first and second bearing surfaces, and wherein pressure fluid flows into each respective pressure pocket of the at least three pressure pockets via a respective fixed throttle, which is assigned only to the respective pressure pocket, and the pressure fluid flows out of each respective pressure pocket via the bearing gap.
2. The hydrostatic positive displacement machine according to claim 1, wherein the respective fixed throttles are arranged between the adjusting chamber and the respective pressure pockets, and the pressure fluid flows into the respective pressure pockets from the adjusting chamber.
3. The hydrostatic positive displacement machine according to claim 1, wherein each respective fixed throttle is a bore having a diameter of between 0.05 mm and 0.5 mm.
4. The hydrostatic positive displacement machine according to claim 1, wherein all of the pressure pockets have the same shape and size and all of the fixed throttles have the same diameter.
5. The hydrostatic positive displacement machine according to claim 1, wherein the at least three pressure pockets includes a plurality of rings of pressure pockets defined one behind another in an axial direction in the one of the first and second bearing surfaces.
6. The hydrostatic positive displacement machine according to claim 1, wherein the at least three pressure pockets are located at least in a region of the one of the first and second bearing surfaces overlapped by the other of the first and second bearing surfaces in each position of the adjusting piston.
7. The hydrostatic positive displacement machine according to claim 1, wherein each of the at least three pressure pockets is rectangular.
8. The hydrostatic positive displacement machine according to claim 1, wherein an extent of each of the at least three pressure pockets is greater in the circumferential direction than in an axial direction.
9. The hydrostatic positive displacement machine according to claim 7, wherein an extent of each of the at least three pressure pockets is approximately 10 times as large in the circumferential direction as in an axial direction.
10. The hydrostatic positive displacement machine according to claim 1, wherein the at least three pressure pockets are defined in the first bearing surface of the adjusting piston.
11. The hydrostatic positive displacement machine according to claim 1, wherein: the adjusting piston is configured in a cup-shaped manner with an interior space and is mounted and guided in the cylinder by an outer surface of the adjusting piston, the at least three pressure pockets are defined in the outer surface of the adjusting piston, and each respective fixed throttle is formed by a bore which leads from the interior space through a wall of the adjusting piston into the respective pressure pocket.
12. The hydrostatic positive displacement machine according to claim 1, wherein the one of the first and second bearing surfaces in which the at least three pressure pockets are defined is directed inward.
13. The hydrostatic positive displacement machine according to claim 1, wherein at least three pressure pockets are present in the one of the first and second bearing surfaces over virtually the entire axial length of the one of the first and second bearing surfaces.
14. The hydrostatic positive displacement machine according to claim 1, wherein the hydrostatic positive displacement machine is a hydrostatic axial piston machine in which the adjusting piston is movable essentially in an axial direction.
15. The hydrostatic positive displacement machine according to claim 14, wherein the hydrostatic axial displacement machine is of swashplate design.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Two exemplary embodiments of a hydrostatic positive displacement machine according to the disclosure that are each in the form of a hydrostatic axial piston pump of swashplate design and also various types of adjusting piston are illustrated in the drawings. The disclosure will now be explained in more detail with reference to the figures of said drawings.
(2) In the figures:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) The hydrostatic axial piston machines according to
(11) The axial piston pump shown in
(12) To remove leakage oil, the housing part 11 has a leakage oil connection 19 which is closed by a closure screw 20 in
(13) The drive shaft 13 is mounted in the base of the housing part 11 and in the connection plate 12 via tapered roller bearings 21 and 22 so as to be rotatable about the axis of rotation 16 and reaches in a centered manner through a central aperture of the cylinder drum 14. The latter is connected to the drive shaft 13 for rotation therewith, but so as to be movable axially, and can therefore lie against the control plate 15 without play.
(14) The cylinder drum 14 is essentially a circular-cylindrical body with a center axis 25. It has a central cavity 26 which is continuous in the direction of the center axis and through which the drive shaft 13 passes. The central cavity 26 accommodates a helical compression spring 27 which surrounds the drive shaft 13 and, at its one end, is supported on a securing ring 28 inserted into the cylinder drum 14 and at its other end is ultimately supported on the swashplate 17 and presses the cylinder drum against the control plate 15. In the region of a drum neck which projects in the direction of the pivoting cradle 17 and has a reduced outside diameter, the cylinder drum 14 is provided on the inside with a toothing 29 which engages in a corresponding toothing 30 of the drive shaft 13. The cylinder drum 14 is connected to the drive shaft 13 for rotation therewith, but so as to be movable axially, via the toothings. Owing to the axial movability, the cylinder drum 14 can be pressed by the helical compression spring 27 against the control plate 14 without play.
(15) A plurality of, for example seven, cross-sectionally circular-cylindrical cylinder chambers 35 are introduced into the cylinder drum 14 in a manner distributed uniformly over the circumference lying on the same reference circle, said cylinder chambers running parallel to the center axis 25, which coincides with the axis of rotation 16 of the drive shaft 13. The cylinder chambers because of their circular-cylindrical cross section are referred to below as cylinder bores even if they are not produced or are not solely produced from the full material by drilling. A positive displacement piston 36 as the positive displacement element is accommodated by each cylinder bore 35 and guided in the longitudinal direction.
(16) At the end facing the pivoting cradle 17, the positive displacement pistons 36 have a spherical head 37 which captively enters a corresponding recess of a sliding shoe 38, and therefore a ball and socket joint is formed between the positive displacement piston and sliding shoe. The positive displacement pistons 36 are supported on the pivoting cradle 17 by means of the sliding shoes 38, and therefore said positive displacement pistons execute a stroke movement in the cylinder bores 35 during operation. The size of the stroke is determined here by the inclination of the pivotable pivoting cradle 17. An adjustment device 40 is provided for adjusting the inclination of the pivoting cradle 17.
(17) So that the positive displacement pistons 36 do not lift off from the pivoting cradle 17, but rather remain on the pivoting cradle even during what is referred to as the intake stroke, a pull-back plate 41 is provided which is loaded in a known manner in the direction of the pivoting cradle by the helical compression spring 27 via various components which are not denoted specifically. The second end of the helical compression spring 27 is therefore supported on the pivoting cradle 17 via, inter alia, the pull-back plate 41 and the sliding shoes 38 and therefore not only ensures that the cylinder drum 14 is pressed against the control plate 15 even without operating pressure, but also that the positive displacement pistons 36 are pulled out of the cylinder bores 35 during the intake stroke and the sliding shoes 38 remain on the pivoting cradle 17.
(18) The pivoting cradle 17 is mounted in the housing 10 via two circular-cylindrical bearing surfaces 42 in bearing shells 43, which are inserted in the housing part 11, so as to be pivotable about a pivot axis 44 which runs perpendicular to the plane of the drawing according to
(19) The adjustment device 40 enables the pivoting cradle 15 to be adjusted only toward smaller pivoting angles. The pivoting angle is increased firstly by a resetting spring 45 which is clamped between the housing 10 and the pivoting cradle 17 and ensures that the pivoting cradle 17 is pivoted out to the maximum when unpressurized. Secondly, because of the excentric mounting of the pivoting cradle 17, the drive mechanism forces which are exerted on the pivoting cradle by the positive displacement pistons 36, which are located specifically on the high pressure side, act in the pivoting-out direction during operation.
(20) The adjustment device 40 comprises an adjusting piston 50 which is of cup-shaped design and is guided in a sliding manner in a circular-cylindrical receptacle 51, called cylinder below, of the housing 11. The cylinder 51 is open toward the interior space 18 and outward and has an axis which, together with the axis of rotation 16 of the drive shaft 13, defines a plane to which the pivot axis 44 of the pivoting cradle 17 is perpendicular. The axis of the cylinder 51 is only slightly inclined toward the axis of rotation 16, and therefore the adjusting piston 50 is also moved in a direction which is slightly inclined with respect to the axis of rotation 16. If an adjusting piston is slightly inclined in such a manner, or guided parallel to the axis of rotation of the drive shaft, in a hydrostatic axial piston machine of swashplate design, an axial piston machine with longitudinal adjustment is referred to.
(21) The adjusting piston 50 lies with the outer side of its base 52 against a sliding block 53, which is inserted in a spherical cap of the pivoting cradle 17 so as to be movable on all sides, but captively. The space in the interior of the adjusting piston 50 and in front of the open end side of the adjusting piston forms the adjusting chamber 54. The latter is therefore closed in the one direction with respect to the interior of the housing 11 by the base of the adjusting piston 50. A control valve 55 is inserted from the outside into the cylinder 51, said control valve closing off the adjusting chamber 54 to the outside and controlling the inflow and the outflow of pressure fluid into and out of the adjusting chamber 54. The control valve 55 has a valve piston 56 which is acted upon in the one direction by a proportional solenoid 57 and in the other direction by a helical compression spring 58, which is supported on the adjusting piston 50. The valve piston 56 is equalized in respect of the pressure in the adjusting chamber 54. As a result, in the event of a certain energizing of the proportional solenoid 57 and therefore in the event of a certain magnetic force exerted on the valve piston 56, the adjusting piston 50 and, with the latter, the pivoting cradle 17 are each brought into such a position that the force of the helical compression spring 58 is precisely the same size as the magnetic force. An electroproportional adjustment of the pivoting cradle 17 is thereby obtained.
(22) The adjusting piston 50 is mounted hydrostatically directly in the cylinder 51. For this purpose, it is provided on its outer surface 64, which forms a bearing surface, with at least one ring of a plurality of, here eight, identical individual pressure pockets 65. The angular distance between two adjacent pressure pockets 65 is always the same. The pressure pockets 65 are very narrow in the axial direction of the adjusting piston 50. In the circumferential direction, a pressure pocket 65 extends over approximately eight percent of the circumference of the adjusting piston 50 and is of a length in the circumferential direction that is approximately ten to twelve times the size of the width in the axial direction. The pressure pockets 65 are therefore narrow grooves which can be produced by a milling or sawing tool.
(23) Each pressure pocket 65 is fluidically connected via a bore 66 to the interior of the adjusting piston 50 and therefore to the adjusting chamber 54. The bore 66 constitutes a fixed throttle. Between the outer surface 64 of the adjusting piston 50 and the inner wall 67 of the cylinder 51, which inner wall constitutes the housing-side bearing surface for the adjusting piston 50, there is a bearing gap 68 via which pressure fluid flowing into a pressure pocket 65 via the fixed throttle 66 can enter into the interior space 18 of the housing 10, in which tank pressure prevails. The bearing gap 68 constitutes a variable throttle, which is arranged in series with the fixed throttle, for the outflow of pressure fluid from a pressure pocket 65 into the housing.
(24) If a pressure fluid flows via two throttles connected in series to each other, a pressure arises between the two throttles that depends on the pressure upstream of the first throttle and on the pressure downstream of the second throttle and on the respective hydraulic resistance of the two throttles. If the two throttles have the same hydraulic resistance, the pressure between the two throttles lies precisely in the center between the upstream pressure and the downstream pressure. If the hydraulic resistance of the second throttle is lower than that of the first throttle, the pressure between the two throttles is closer to the downstream pressure, and, if the hydraulic resistance of the second throttle is greater than that of the first throttle, the pressure between the two throttles is closer to the upstream pressure.
(25) If the adjusting piston 50 is centered with respect to the cylinder 51, the hydraulic resistance of the bearing gap 68 is identical for the pressure pockets 65 of an encircling ring of pressure pockets. Since the fixed throttles in any case have the same hydraulic resistance for all of the pressure pockets 65, the same pressure prevails in all of the pressure pockets 65 and the forces generated on the adjusting piston by the pressures in the pressure pockets cancel one another out. If the adjusting piston 50 is now shifted toward one side, the bearing gap on this side becomes smaller and therefore the hydraulic resistance of the variable throttles becomes greater and, on the other side, the bearing gap becomes larger and therefore the hydraulic resistance of the variable throttles becomes smaller. There is no change to the hydraulic resistance of the fixed throttles. The pressures in the pressure pockets therefore increase on the side toward which the adjusting piston 50 has shifted while, on the other side, the pressures in the pressure pockets decrease. A force imbalance is produced which forces the adjusting piston 50 back into the centered position. A constant width of the bearing gap around the adjusting piston 50 is thereby achieved.
(26) In the exemplary embodiment shown in
(27) The variant of an adjusting piston 50 that is shown in
(28) The variant of an adjusting piston 50 that is shown in
(29) The variant of an adjusting piston 50 that is shown in
(30) The variant of an adjusting piston 50 that is shown in
(31) In a further variant which is not illustrated, the ring which, in the variant according to
(32) In this variant and also in the variants according to
(33) The hydrostatic axial piston pump shown in
(34) Unlike in the case of the exemplary embodiment shown in
(35) For the adjusting of the pivoting cradle 17 in the opposite direction, there is an adjusting piston 74, which is also called a counter piston and is mounted on the inside in a hollow cylinder 75 inserted into the connection plate 12 and is adjacent to an adjusting chamber 76, and a helical compression spring 77, which surrounds the hollow cylinder 75 and the counter piston 74 and, owing to the pivoting cradle 17, is pivoted to the maximum when there are no pressures in the adjusting chambers. The pressure from the delivery connection of the pump is in each case present in the adjusting chamber 76. Since, however, the operative surface of the counter piston 74 is smaller than the operative surface of the adjusting piston 70, the pivoting cradle 17 can be pivoted by the adjusting piston 70 counter to the forces exerted on the pivoting cradle by the helical compression spring 77 and by the counter piston 74.
(36) In principle, it is conceivable to also provide a hydrostatic mounting on the hollow cylinder 75 for the counter piston 74.
(37) Unlike in the case of the exemplary embodiments shown, in which the pressure pockets are each located in an outer surface, serving as bearing surface, of a component of the hydrostatic positive displacement machine, the pressure pockets can also be located in the inner surface serving as a bearing surface. In a modification of the exemplary embodiment from
(38) Similarly unlike in the case of the exemplary embodiments shown, an intermediate element containing the pressure pockets can be fitted between adjusting piston and guide. In addition, the bores constituting the fixed throttles are realized in the intermediate element. The intermediate element appears to be particularly advantageous for providing the pressure pockets in an inner surface serving as the bearing surface. The intermediate element is a hollow cylinder, into the interior wall of which the pressure pockets are milled and in which the bores constituting the fixed throttles are introduced from the outside. In addition, longitudinal grooves which are initially still open can be formed in the outer surface of the intermediate element and connect the fixed throttles to the adjusting chamber. After the intermediate element is inserted into the housing or into the adjusting piston, the longitudinal grooves are covered and are therefore only still open toward the adjusting chamber. Pressure pockets are therefore obtained in an inner bearing surface with the advantage mentioned above.
LIST OF REFERENCE SIGNS
(39) 8 Intake connection 9 Delivery connection 10 Housing 11 Pot-like housing part 12 Connection plate 13 Drive shaft 14 Cylinder drum 15 Control plate 16 Axis of rotation of 13 17 Pivoting cradle 18 Interior space of 11 19 Leakage oil connection 20 Closure screw 21 Tapered roller bearing 22 Tapered roller bearing 25 Center axis of 14 26 Central cavity of 14 27 Helical compression spring 28 Securing ring 29 Toothing on 14 30 Toothing on 13 35 Cylinder bores in 14 36 Positive displacement piston 37 Spherical head of 36 38 Sliding shoe 40 Adjustment device 41 Pull-back plate 42 Bearing surfaces of 17 43 Bearing shells 44 Pivot axis of 17 45 Resetting spring 50 Adjusting piston 51 Cylinder for 50 52 Base of 50 53 Sliding block 54 Adjusting chamber 55 Control valve 56 Valve piston 57 Proportional solenoid 58 Helical compression spring 64 Outer surface of 50 65 Pressure pockets 66 Fixed throttle 67 Inner wall of 51 68 Bearing gap between 50 and 51 70 Adjusting piston 71 Inner surface of 70 72 Hollow cylinder 73 Outer surface of 72 74 Counter piston 75 Hollow cylinder 76 Adjusting chamber 77 Helical compression spring