Monitoring systems for passenger conveyors
11214466 · 2022-01-04
Assignee
Inventors
- Craig Drew Bogli (Avon, CT, US)
- Tadeusz Pawel Witczak (Farmington, CT, US)
- Nikola Trcka (West Hartford, CT, US)
- Philipp Schedl (Vienna, AT)
- Robert Takacs (Vienna, AT)
Cpc classification
B66B25/006
PERFORMING OPERATIONS; TRANSPORTING
B66B25/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B29/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A monitoring system for a passenger conveyor including: at least one acceleration sensor provided on a movable component of the passenger conveyor, wherein the moveable component moves in a closed loop path (P) when the passenger conveyor is in use; a fault detection sensor associated with the or each acceleration sensor and configured to provide data indicative of a fault in the moveable component. The monitoring system includes a controller configured to: receive data from the or each acceleration sensor; monitor a gravity vector (V) of the or each acceleration sensor; determine a direction of travel of the or each acceleration sensor; determine a current location of the or each acceleration sensor based on the monitored gravity vector (V) and the determined direction of travel; detect a fault from the data received from the or each fault detection sensor; identify a location of the detected fault.
Claims
1. A monitoring system (40) for a passenger conveyor (10) comprising at least one acceleration sensor (42) provided on a movable component (22, 26, 30) of the passenger conveyor (10), wherein the moveable component (22, 26, 30) moves in a closed loop path (P) when the passenger conveyor (10) is in use; a fault detection sensor (44) associated with the or each acceleration sensor (42) and configured to provide data indicative of a fault in the moveable component (22, 26, 30); and a controller (50) configured to: receive data from the or each acceleration sensor (42); monitor a gravity vector (V) of the or each acceleration sensor (42); determine a direction of travel of the or each acceleration sensor (42); determine a current location of the or each acceleration sensor (42) based on the monitored gravity vector (V) and the determined direction of travel; detect a fault from the data received from the or each fault detection sensor (44); identify a location of the detected fault based on the determined current location of the associated acceleration sensor (42); wherein the controller (50) is further configured to determine an orientation of the or each acceleration sensor (42) after power up of the acceleration sensor (42).
2. The monitoring system (40) according to claim 1, wherein the controller (50) is configured to determine the current location of the acceleration sensor (42) in relation to a plurality of predefined regions of the closed loop path (P).
3. The monitoring system (40) of claim 1, wherein at least one acceleration sensor (42) acts as the associated fault detection sensor (44).
4. The monitoring system (40) of claim 1, wherein at least one fault detection sensor (44) is provided adjacent to the associated acceleration sensor (42).
5. The monitoring system (40) of claim 1, wherein the controller (50) is further configured to monitor a start-up acceleration (A) of the or each acceleration sensor (42) and determine the direction of travel of the or each acceleration sensor (42) based on the monitored start-up acceleration (A) and the monitored gravity vector (V).
6. The monitoring system (40) of claim 1, further comprising a control station (52) located remotely from the passenger conveyor (10).
7. A passenger conveyor (10) comprising a monitoring system (40) according to claim 1.
8. The passenger conveyor (10) according to claim 7, wherein the passenger conveyor (10) is an escalator and the moveable component is an escalator step (26).
9. A method (100) of monitoring a passenger conveyor (10), comprising: receiving data from an acceleration sensor (42) provided on a moveable component (22, 26, 30) of the passenger conveyor (10); monitoring a gravity vector (V) of the acceleration sensor (42); determining a direction of travel of the acceleration sensor (42); determining a current location of the acceleration sensor (42) based on the monitored gravity vector (V) and the determined direction of travel; receiving data indicative of a fault in the moveable component (22, 26, 30); detecting a fault from the data received from the fault detection sensor (44); identifying a location of the detected fault based on the determined current location of the acceleration sensor (42); the method further including determining an orientation of the acceleration sensor (42) after power up of the acceleration sensor (42).
10. The method (100) according to claim 9, wherein the step of identifying a location of the detected fault includes determining the current location in relation to a plurality of predefined regions of the closed loop path (P).
11. The method (100) according to claim 9, wherein the step of receiving data indicative of a fault in the moveable component (22, 26, 30) includes receiving data from the acceleration sensor (42).
12. The method (100) according to claim 9, wherein the step of determining a direction of travel of the acceleration sensor (42) includes: monitoring a start-up acceleration (A) of the acceleration sensor (42); and determining the direction of travel based on the determined monitored start-up acceleration (A) and the monitored gravity vector (V).
13. The method (100) according to claim 9, further comprising transmitting data to a control station (52) located remotely from the passenger conveyor (10).
Description
DRAWING DESCRIPTION
(1) Certain examples of the present disclosure will now be described with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
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(18) Balustrades 20 which each support a moving handrail 22 extend along each side of the passenger conveyor 10. The passenger conveyor 10 comprises a plurality of conveyance elements 26 (escalator steps 26). The plurality of escalator steps 26 are mounted on a drive belt 30.
(19) A passenger conveyor monitoring system 40 includes an acceleration sensor 42 provided on one of the escalator steps 26 (conveyance elements 26), a fault detection sensor 44 and a controller 50. In this example, the acceleration sensor 42 acts as the fault detection sensor 44. However, a separate fault detection sensor 44 could be provided adjacent to the acceleration sensor 42. The sensors 42, 44 are configured for wireless communication with the controller 50.
(20) The acceleration sensor 42 is a three axis accelerometer which is configured to measure the amount of acceleration due to gravity, from which the angle it is tilted with respect to a given reference can be determined. During the initial movement of the acceleration sensor 42, there is an acceleration force due to the start-up motion of the escalator step 26 (conveyance element 26). However, this is small in comparison to the measured acceleration due to gravity.
(21) The controller 50 is configured for wireless communication with a control station 52, located remotely from the passenger conveyor 10. For example, the controller 50 can be configured to electrically communicate with a cloud computing network via a network interface device. The network interface device includes any communication device (e.g., a modem, wireless network adapter, etc.) that operates according to a network protocol (e.g., Wi-Fi, Ethernet, satellite, cable communications, etc.) which establishes a wired and/or wireless communication with a cloud computing network.
(22) In passenger conveyors 10, moveable components, such as conveyance elements 26 (escalator steps 26), moving handrails 22 and drive belts 30, move along defined closed loop paths P.
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(24) In region 1, the escalator step 26 moves horizontally and upwards, meaning that the acceleration sensor 42 is oriented with its “right side” upwards (shown with an arrow).
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(26) Referring back to
(27) Orientation of the acceleration sensor 42 in each region 1, 2, 3, 4, 5, 6, is schematically represented by references 42-1, 42-2, 42-3, 42-4, 42-5, 42-6. The acceleration due to gravity acting on the acceleration sensor 42, referred to as a gravity vector V, can be monitored in the x, y and z axes.
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(29) In region 1, the escalator step 26 moves horizontally and upwards with the passenger surface 26a facing upwards, meaning that the acceleration sensor 42-1 is oriented with its “right side” upwards, so it detects a negative gravitational acceleration in the y direction. In region 2, the escalator step 26 moves around the upper turning point TU and the gravity vector V varies as the orientation of the acceleration sensor 42-2 changes. At a mid-point of region 2 (shown in
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(31) There is no differentiation in the gravity vector V in regions 1, 3, 4 & 5 between the upwards and downwards travel of the passenger conveyor (in motion) as well as stationary (no motion). Variation or progression of the gravity vector V as the acceleration sensor 42 moves through regions 2 and 6 is the only difference i.e. increasing or decreasing angle in XY plane.
(32) When the passenger conveyor 10 is in normal operation, the moveable components including the escalator step 26 move at a constant speed in regions 1 and 4. The acceleration sensor 42 can detect this from analysis of sensed vibrations. When the passenger conveyor 10 is not in motion, the acceleration due to gravity acting on the acceleration sensor 42, i.e. the gravity vector V, in regions 1 and 4 is clearly identifiable and no vibrations are sensed by the acceleration sensor 42.
(33) With defined gravity vector V information for each region, the controller 50 can use the monitored gravity vector V of the acceleration sensor 42 to identify in which region(s) the acceleration sensor 42 located. For the example described above, this is outlined below:
(34) The acceleration sensor 42 is located in region 1 if the gravity vector V is in the negative Y direction (right-side up) with an X offset of less than 2 degrees (either positive or negative).
(35) The acceleration sensor 42 is located in either region 3 or region 5 if the gravity vector V is in the positive Y direction (upside down) with an X offset of less than 2 degrees (either positive or negative). The direction of travel of the passenger conveyor 10 (upwards or downwards) and previously determined region can be used to identify where the current location is in region 3 or 5. For example, if the passenger conveyor 10 is travelling upwards, and the previous location was 2, the current location is 3.
(36) The acceleration sensor 42 is located in a mid-point of either region 2 or region 6 if the gravity vector V is in the X direction (either positive or negative). The direction of travel of the passenger conveyor 10 (upwards or downwards) and previously determined region can be used to identify where the current location is in region 2 or 6. Alternatively, the orientation of the acceleration sensor 42 can be used to distinguish between regions 2 and 6. Generally, when the acceleration sensor 42 is correctly oriented (as represented by
(37) The acceleration sensor 42 is located in region 4 if the gravity vector V is in the positive Y direction (upside down) with an X offset of more than 15 degrees (either positive or negative).
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(39) Only one moving hand rail 22 is shown in
(40) It will also be appreciated that the moving handrail 22 with a monitoring system 40 as shown on an escalator in
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(43) In regions 1, 2 and 8, the moving handrail 22 is following a conveyance path Pc and its upper surface is facing upwards providing support for passengers, and the acceleration sensor 42-1, 42-2, 42-8 has its right side upwards so it detects a negative gravitational acceleration in the y direction. In regions 3 and 7, the moving handrail 22 moves around the upper turning point TU and the lower turning point TL and the gravity vector V changes with the changing orientation of the acceleration sensor 42-3, 42-7. In regions 4, 5 and 6 the moving handrail 22 is moving along its return path Pr. In region 4, the acceleration sensor 42-4 initially moves upside down and is then tilted as it moves up an inclined section to a turning point TM. In region 5, the acceleration sensor 42-5 is tilted as it moves down the inclined portion of the return path Pr. In region 6, the acceleration sensor 42-6 is upside down.
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(47) In region 1, the escalator steps 26 are following a conveyance path Pc, its upper surface is facing upwards providing support for passengers, and the acceleration sensor 42-1 has its right side upwards so it detects a negative gravitational acceleration in the y direction. In regions 2 and 8, the moving handrail 22 moves around a first turning point TU and a second turning point TL and the gravity vector V changes with the changing orientation of the acceleration sensor 42. At a mid-point in regions 2 and 8 (represented in
(48) In regions 3, 5 and 7 the moving handrail 22 is moving along its return path Pr and the acceleration sensor 42-3, 42-5, 42-7 is upside down. The previously determined region can be used to distinguish between regions 3, 5 and 6. Regions 4 and 6 can be identified due to the inclined travel of the acceleration sensor 42-4, 42-6.
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(50) In step 200, the controller 50 determines the orientation of the acceleration sensor 42. The initial orientation of the acceleration sensor 42 is defined in order to interpret the data collected.
(51) In step 300, the controller 50 determines a direction of travel of the acceleration sensor 42.
(52) In step 400 the controller 50 determines a location region of the acceleration sensor 42.
(53) The controller 50 monitors the location of the acceleration sensor 42 and when data is received which indicates a fault (step 500), the controller 50 determines in which region the indicated fault is located (step 510).
(54) The fault data could be generated by the acceleration sensor 42 or by another fault detection sensor 44 located adjacent to the acceleration sensor 42.
(55) The controller 50 can be configured to define the regions of the closed loop path P when an acceleration sensor 42 has been installed on a movable component 22, 26, 30 in a passenger conveyor 10. During the set-up process, the controller 50 monitors data relating to the gravity vector V and a start-up acceleration A. The controller 50 analyses the monitored data to establish patterns in order to define the different regions in the closed loop path P. Once the set-up is complete, the controller 50 monitors the current location in order to determine in which region the acceleration sensor 42 is located. The set-up process could be carried out in step 200 of the process described in
(56) The method steps of
(57) The determination of the orientation of the acceleration sensor 42 can be achieved manually when the acceleration sensor 42 is installed in the passenger conveyor 10. For example, the acceleration sensor 42 could include markings to indicate the correct orientation to the maintenance engineer.
(58) Alternatively, or additionally (i.e. as a system check), the monitoring system 40 can follow a self-orientation determination process.
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(60) First a check is made as to whether the acceleration sensor 42 is powered up. If the acceleration sensor is not powered up, then no action is required by the controller 50.
(61) In step 210, the controller 50 determines whether the acceleration sensor 42 is mounted on the escalator step 26. This could be a manual operation carried out by the maintenance engineer. Alternatively or additionally (for example as a system check), data from the acceleration sensor 42 can be used to determine whether it is mounted. After power-up, the acceleration sensor 42 is determined not to be mounted if the detected motion is not consistent with recognised passenger conveyor 10 movement, meaning that the acceleration sensor 42 is probably being manually handled, for example if there is a significant gravity vector V in the z axis for longer than 50 msec, or it is in storage. It can be determined that the acceleration sensor 42 is mounted if the detected motion is consistent with recognised passenger conveyor 10 movement, for example if the gravity vector V is stationary for more than 30 seconds, then rotates in the same direction of the XY plane through a complete 360 degrees over a time period of greater than 30 seconds.
(62) In step 220, the controller 50 determines whether the acceleration sensor 42 is in region 4. The acceleration sensor 42 is located in region 4 if the gravity vector V is in the positive y direction (upside down) with an x offset of more than 15 degrees (either positive or negative).
(63) In step 230, the controller 50 analyses the gravity vector V component in the x-axis and sets the orientation accordingly in steps 240 and 250. In step 260, this is stored in the controller 50 until the acceleration sensor 42 is next powered up.
(64) The determination of the direction of travel of the acceleration sensor 42 is achieved by the controller 50 monitoring both the gravity vector V and a start-up acceleration A of the acceleration sensor 42. This can be determined for any closed loop path P.
(65) An example related to
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(69) In step 310, the controller 50 determines whether the passenger conveyor 10 is in motion. This can be done by detecting recognised passenger conveyor 10 movement, for example it can be determined that the acceleration sensor 42 is in motion if there are vibrations greater than 5 milli-Gs in at least 2 axes.
(70) If the acceleration sensor 42 is not in motion the controller 50 determines whether the acceleration sensor 42 is in regions 1, 3, or 5 (step 320). This determination is made by comparing the current gravity vector V to the known gravity vectors for each region. The acceleration sensor 42 is located in region 1 if the gravity vector V is in the negative Y direction (right-side up) with an X offset of less than 2 degrees (either positive or negative). The acceleration sensor 42 is located in either region 3 or region 5 if the gravity vector V is in the positive Y direction (upside down) with an X offset of less than 2 degrees (either positive or negative).
(71) In step 320, if the acceleration sensor is not in region 1, 3 or 5, the controller continues to monitor for motion (step 310).
(72) If the acceleration sensor is in region 1, 3 or 5, the controller 50 continues to monitor for motion (step 330) and once the acceleration sensor 42 starts to move, a determination of direction of travel can be made based on the orientation of the acceleration sensor 42 and whether the change in start-up acceleration A in the x direction is positive or negative (step 340).
(73) In step 310, if the acceleration sensor 42 is in motion the controller 50 checks whether the direction is already known (step 350). If not, the controller 50 determines whether the acceleration sensor 42 is in regions 1, 3, or 5 (step 360) as outlined above. If the acceleration sensor 42 is in region 1, 3 or 5, the controller 50 determines a direction of travel based on the orientation of the acceleration sensor 42, the current direction of the gravity vector V and the previous direction of the gravity vector V (step 380).
(74) If the acceleration sensor 42 is not in regions 1, 3 or 5 the controller 50 determines whether the acceleration sensor 42 is in region 2 or 6 (step 370). The mid-point of regions 2 and 6 can be identified as the gravity vector is in the positive or negative X direction. If yes, the controller 50 determines a direction of travel based on the orientation of the acceleration sensor 42 and whether the start-up acceleration A in the x direction is positive or negative (step 390).
(75) If the acceleration sensor 42 is not in regions 2 or 6, the controller 50 checks again whether the acceleration sensor 42 is in regions 1, 3 or 5 (step 360).
(76) Once the direction of travel is established, the determination of a current location region of the acceleration sensor 42 is achieved by the controller 50 monitoring the gravity vector V taking into account the direction of travel. This can be determined for any closed loop path P.
(77) The controller 50 monitors the location of the acceleration sensor 42 and when data is received which indicates a fault, the controller 50 can determine in which region the indicated fault is located. The fault data could be generated by the acceleration sensor 42 or by another fault detection sensor located adjacent to the acceleration sensor 42.
(78) An example related to
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(80) In step 410, the controller 50 determines whether the gravity vector V is entirely in the y-axis, and if yes in step 440 the controller 50 checks the direction of the gravity vector V. When the gravity vector V is negative in the y-axis, the controller 50 determines that the acceleration sensor 42 is in region 1 (step 445).
(81) If the determination from step 440 is no, the controller 50 checks the determined direction of travel (step 450). If the direction is up, the controller 50 checks the previous location region to determine whether the current location region is 2 or 4 (step 455). If the direction is down, the controller 50 checks the previous location region to determine whether the current location region is 4 or 6 (step 460).
(82) If the determination in step 410 is no, then the controller 50 determines whether the gravity vector V is entirely in the x-axis (step 420). If yes, in step 470 the controller 50 checks the direction of the gravity vector V. If the gravity vector is negative in the x-axis, the controller 50 checks the orientation to determine whether the current location is in region 2 or 6 (step 475). If the gravity vector V is positive in the x-axis, the controller 50 checks the orientation to determine whether the current location is in region 2 or 6 (step 480). If the orientation of the acceleration sensor 42 is known, then it is be possible to determine whether the current location is 2 or 6 based on the direction of the gravity vector V, i.e. in region 2 it will be in the positive x direction.
(83) If the determination in step 420 is no, the controller 50 determines if the gravity vector V is mostly in the positive y axis but also in the x direction (step 430). If yes, the controller 50 determines that the location is in region 4 (step 490). If no, then the controller 50 repeats step 410.
(84) Whilst the examples described above relate to specific components of passenger conveyors, it will be appreciated that the monitoring system 40 and monitoring method 400 described can be used on any component in a passenger conveyor 10 which moves in a defined closed loop path P.
(85) While the disclosure has been described in detail in connection with only a limited number of examples, it should be readily understood that the disclosure is not limited to such disclosed examples. Rather, the disclosure can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the scope of the disclosure. Additionally, while various examples of the disclosure have been described, it is to be understood that aspects of the disclosure may include only some of the described examples. Accordingly, the disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.