SYSTEM AND METHOD FOR NON-BINDING ALLOGRAFT SUBTALAR JOINT IMPLANT
20210338447 · 2021-11-04
Assignee
Inventors
- Bruce Werber (Fort Lauderdale, FL, US)
- Terrell Suddarth (New Market, AL, US)
- Harold SCHOENHAUS (Delray, FL, US)
Cpc classification
A61F2310/00365
HUMAN NECESSITIES
A61L27/3683
HUMAN NECESSITIES
International classification
A61F2/42
HUMAN NECESSITIES
Abstract
Provided is a system and method for providing a non-binding allograft subtalar joint implant for surgical implant into a person's foot proximate to the ankle. This system for repair includes at least one sterile non-binding allograft subtablar joint implant provided as a pre-formed allograft rod plug “ARP” having a diameter about equal to an average width of a canal between a person's talus and calcaneus bones, the ARP being resiliently compressible and flexible. When snuggly disposed between the person's talus and calcaneus bones, the ARP compresses during normal use of the person's foot and maintains the canal in an anatomically correct alignment and reduces a tendency for abnormal motion between the person's talus and calcaneus bones. An associated method of use is also provided.
Claims
1-39. (canceled)
40. A method of providing a non-binding allograft into a joint, the method comprising: surgically accessing a joint within a patient, the joint having a width defined between two adjacent bones; selecting a first spacer from a plurality of spacers, the first spacer having a first diameter; disposing the first spacer within the joint; evaluating the fit of the first spacer within the joint; and in response to the first spacer having an undesirable fit: selecting a second spacer from the plurality of spacers, the second spacer having a second diameter that is greater than or less than the first diameter; disposing the second spacer within the joint; and evaluating the fit of the second spacer within the joint; and in response to the first spacer having a desired fit: removing the first spacer; selecting a first pre-formed allograft rod plug having a diameter that corresponds to the first diameter; and disposing the first pre-formed allograft rod plug into the joint.
41. The method of claim 40, wherein selecting a pre-formed allograft rod plug comprises: selecting the first pre-formed allograft rod plug from a plurality of pre-formed allograft rod plugs; or trimming the pre-formed allograft rod plug such that the diameter of the pre-formed allograft rod plug corresponds to the first diameter.
42. The method of claim 40, wherein the joint is within a hand of a patient or a foot of a patient.
43. The method of claim 40, further comprising, after disposing the first pre-formed allograft rod plug into the joint: re-evaluating a range of motion of the adjacent bones; and in response to a normal range of motion, surgically closing access to the joint.
44. The method of claim 40, wherein disposing the first spacer within the joint comprises: inserting a guide wire into the joint; and inserting the first spacer over the guide wire and into the joint.
45. The method of claim 40, wherein the pre-formed allograft rod plug is resiliently compressible and flexible.
46. The method of claim 40, wherein the first pre-formed allograft rod plug compresses during movement of the bones that constricts the joint, and maintains the joint in an anatomically correct alignment and reduces a tendency for abnormal motion between the bones.
47. The method of claim 40, wherein the first pre-formed allograft rod plug is provided by: harvesting at least one reticular dermis element from at least one donor; processing the reticular dermis element to remove cellular component and leave extracellular matrix and scaffold, and drying the reticular dermis element; rolling the processed reticular dermis element into a rod; cutting the rod into pre-determined lengths; freeze drying each cut length; and packaging each freeze dried cut length.
48. The method of claim 40, wherein in response to the second spacer having a desired fit: removing the second spacer; selecting a second pre-formed allograft rod plug having a diameter that corresponds to the second diameter; and disposing the second pre-formed allograft rod plug into the joint.
49. The method of claim 48, further comprising, after disposing the second pre-formed allograft rod plug into the joint: re-evaluating a range of motion of the adjacent bones; and in response to a normal range of motion, surgically closing access to the joint.
50. The method of claim 40, wherein in response to the second spacer having a desired fit: removing the second spacer; trimming the first pre-formed allograft rod plug such that the diameter of the trimmed first pre-formed allograft rod plug corresponds to the second diameter; and disposing the trimmed first pre-formed allograft rod plug into the joint.
51. A method of providing a non-binding allograft into a joint, the method comprising: surgically accessing a joint within a patient, the joint at least partially defined by two adjacent bones; determining a width of the joint; based on the width, selecting a first spacer from a plurality of spacers having a different transverse dimensions; disposing the first spacer within the joint; evaluating the fit of the first spacer within the joint; removing the first spacer; and disposing a pre-formed allograft rod plug within the joint, the pre-formed allograft rod plug having a transverse dimension that corresponds to the transverse dimension of the first spacer.
52. The method of claim 51, wherein the joint is within a hand of a patient or a foot of a patient.
53. The method of claim 51, wherein disposing the first spacer within the joint comprises: inserting a guide wire into the joint; and inserting the first spacer over the guide wire and into the joint.
54. The method of claim 51, wherein disposing the pre-formed allograft rod plug within the joint comprises inserting the pre-formed allograft rod over a guide wire and into the joint.
55. The method of claim 51, wherein the pre-formed allograft rod plug is disposed within the joint via a delivery cannula.
56. The method of claim 51, further comprising trimming the pre-formed allograft rod plug such that the transverse dimension of the trimmed pre-formed allograft rod plug corresponds to the transverse dimension of the first spacer.
57. The method of claim 51, wherein the pre-formed allograft rod plug is resiliently compressible and flexible.
58. The method of claim 51, further comprising: re-evaluating a range of motion of the adjacent bones; and in response to a normal range of motion, surgically closing access to the joint.
59. A method of providing a non-binding allograft into a joint, the method comprising: surgically accessing a canal within a person's foot proximate to a person's talus and calcaneus bones, the canal having a width between the talus and calcaneus bones; inserting a guide wire into the canal; inserting a first spacer over the guide wire and into the canal, the first spacer having a first transverse dimension; evaluating the fit of the first spacer; removing the first spacer; selecting a pre-formed allograft rod plug having a transverse dimension approximately equal to the first transverse dimension; inserting the selected pre-formed allograft rod plug into the canal and adjacent to the talus and calcaneus bones evaluating the fit of the pre-formed allograft rod plug; and surgically closing access to the canal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS AND SUPPORTING MATERIALS
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DETAILED DESCRIPTION
[0032] Our invention solves the problems of the prior art by providing novel systems and methods for a non-binding allograft subtalar joint implant
[0033] Before proceeding with the detailed description, it is to be appreciated that the present teaching is by way of example only, not by limitation. The concepts herein are not limited to use or application with a specific system or method for a non-binding allograft subtalar joint implant. Thus, although the instrumentalities described herein are for the convenience of explanation shown and described with respect to exemplary embodiments, it will be understood and appreciated that the principles herein may be applied equally in other types of systems and methods involving or pertaining to a non-binding allograft subtalar joint implant.
[0034] This invention is described with respect to preferred embodiments in the following description with reference to the Figures, in which like numbers represent the same or similar elements. Further, with the respect to the numbering of the same or similar elements, it will be appreciated that the leading values identify the Figure in which the element is first identified and described, e.g., element 100 appears in
[0035] Turning now to
[0036] Rather, for at least one embodiment the allograft subtalar implant 102 is formed generally from acellular dermis tissue which has been processed so as to be substantially inert, and while compacted to a density sufficient to restore about a natural alignment between the talus 106 and calcaneus 108 bones, it is also resiliently compressible. As such the allograft subtalar implant 102 advantageously provides both reconstructive support and about natural motion during foot use.
[0037] Indeed as the allograft subtalar implant 102 is provided by harvested human tissue that has been processed to an acellular state, it will almost certainly and advantageously be accepted by the receiving body. More specifically, the inert structure of the allograft subtalar implant 102 permitting if not promoting the growth of new tissue which over time will incorporate it as a part of the receiving body.
[0038] As will be further appreciated, for at least one embodiment the non-binding allograft subtalar implant is a pre-formed allograft rod plug, hereinafter ARP 104. Moreover the ARP 104 has a diameter of about the diameter of a normal canal within a person's foot proximate to the talus 106 and calcaneus 108 bones.
[0039] To briefly summarize, for at least one embodiment provided is a non-binding allograft subtalar joint implant 102 for surgical implant into a person's foot 100 proximate to the ankle. This system for this repair includes at least one sterile ARP 104 having a diameter about equal to an average width of a canal between a person's talus 106 and calcaneus bones 106, the ARP 104 being resiliently compressible and flexible. When snuggly disposed between the person's talus 106 and calcaneus 108 bones, the ARP 104 compresses and resiliently expands back during normal use of the person's foot and maintains the canal in an anatomically correct alignment and reduces a tendency for abnormal motion between the person's talus 106 and calcaneus 108 bones.
[0040] Advantageously, and as will be further appreciated with the following description, the ARP 104 is non-binding to the talus 106 and calcaneus 108 bones, being held in place by the resilient nature of the ARP 104. Indeed this lack of anchoring by threads or grooves caused to bite into the talus 106 and calcaneus 108 bones permits the ARP 104 to stabilize the relative alignment between the talus 106 and calcaneus 108 bones while permitting relative sliding between the talus 106 and calcaneus 108. Indeed, as used herein, the term “snuggly” as used to describe the fit of ARP 104 within the canal, is understood and appreciated to convey the understanding that it is a tight but comfortable fit, permitting some movement without anchoring or binding the talus 106 and calcaneus 108 in a substantially ridged alignment.
[0041] To facilitate the description of systems and methods for this non-binding allograft subtalar joint implant, or ARP 104, the orientation of the foot and ARP 104 as presented in the figures are referenced to the coordinate system with three axis orthogonal to one another as shown in
[0042] In a normal healthy foot, a longitudinal midline may be viewed running through at least the second metatarsal 110, the talus 106 and the calcaneus 108. However in the flatfoot conceptualized by
[0043] Moreover, for the flatfoot condition, the misalignment of the bones in the subtalar joint, and most specifically the talus 106 and calcaneus 108, results in a significant displacement of the bones and frustrates the longitudinal axis 112. The canal within the foot 100 defined by the talus 106 and calcaneus 108 is impinged as well, such that for
[0044] The flatfoot condition can be repaired. As shown in
[0045]
[0046]
[0047] As shown, repaired foot 200 has a substantially normal arch 400. As with
[0048]
[0049] Also shown in
[0050] More specifically, for at least one embodiment, ARP 104A has a length of about 25 mm and a diameter of about 10 mm, ARP 104B has a length of about 25 MM and a diameter of about 8 mm, and ARP 104C has a length of about 25 mm and a diameter of about 12 mm. Of course in varying embodiments ARP 104 implants having alternative diameters, and/or even different lengths, may be provided.
[0051] As has also been shown by way of illustration, in initial state, each ARP 104 implant has a generally consistent diameter. It should also be understood and appreciated that each ARP 104 implant is also resiliently compressible and flexible. Moreover, as will be further discussed below, each ARP 104 is not a ridged element and is not constructed with anchoring elements such as screw threading, channeling or tether.
[0052] Indeed as each ARP 104 is slightly compressible, it is the resilient nature of the ARP 104 that permits it to be disposed within the sinus tarsi 114 adjacent to the talus 106 and calcaneus 108 so as to maintain the sinus tarsi 114 in about a normal open state and stabilize the relative alignment between the talus 106 and calcaneus 108 while permitting relative sliding between the talus 106 and calcaneus 108. Moreover, the resilient nature of the ARP 104 permits it to advantageously remain in a snug position within the canal 114 while advantageously also permitting natural movement of the talus 106 and calcaneus 108 that is not otherwise achieved with a more traditional anchoring implant that is screwed, bound or otherwise affixed in place by a surgeon or other repairing technician.
[0053] For at least one embodiment, the method of providing a non-binding allograft subtalar implant into a person's foot proximate to the ankle may be summarized as follows. Surgically accessing a canal 114 within a person's foot proximate to the person's talus 106 and calcaneus 108 bones and determining a maximum width within the canal between the talus 106 and calcaneus 108 bones. With the maximum width determined, selecting an ARP 104 having a diameter of about an equivalent size to the determined maximum width, the pre ARP 104 being resiliently compressible and flexible. The selected ARP 104 is then snuggly disposed within the canal and adjacent to the talus 106 and calcaneus 108 bones, the ARP 104 stabilizing a relative alignment between the talus 106 and calcaneus 108 bones while permitting relative sliding between the talus 106 and calcaneus 108. The range of motion of the foot is then evaluated. In response to an abnormal range of motion the disposed ARP 104 is removed. In a first instance, a portion is trimmed and the trimmed ARP 104 is redisposing snuggly within the canal 114 to re-evaluate the range of motion. In a second instance a second ARP 104 is selected having a different diameter size. This second ARP 104 is then snuggly disposed within the canal to re-evaluate the range of motion. In response to a normal range of motion, surgically closing access to the canal.
[0054] Methods of repair are perhaps more fully appreciated with respect to an exemplary method 600 shown in
[0055] In general, as shown in
[0056] With the canal 114 now exposed, it is appropriate to select an ARP 104 with a diameter about equal to the width of the canal, block 606. For at least one embodiment, the surgeon may start by selecting an ARP 104 having a diameter that is about equivalent to the average width of the canal 114 in an average person.
[0057] An improved selection of an ARP 104 may be facilitated by determining the maximum width of the canal 114 for the current patient, block 608. For at least one embodiment, this determination of maximum width is optionally achieved through the use of sizers/spacers which correlate in size to various ARP 104 implant options.
[0058] More specifically, as was discussed above with respect to
[0059] In
[0060] As shown in
[0061] Moreover, with respect to
[0062] Having selected an ARP 104 of an appropriate size, if the foot is not properly articulated to open the canal, the surgeon now does so, block 620. Method 600 proceeds with the ARP 104 being snuggly disposed within the sinus tarsi 114 as shown in
[0063] With the ARP 104 now disposed, the range of motion of the foot 100 is evaluated, block 622. This range of motion of the foot 100, and more specifically the subtalar joint is performed by rotating the foot 100 from side to side about the X-Axis as shown in
[0064] If the disposed ARP 104 does not permit the proper range—either too much or too little, decision 626, the disposed ARP 104 is removed from the canal 114, block 628. For at least one embodiment, method 600 proceeds with an evaluation of whether to trip the ARP 104 or select another ARP 104 having a different diameter, decision 630.
[0065] In a first instance, the decision is to trim the ARP 104, block 632 and then snuggly dispose the trimmed ARP 104 within the canal 114, block 622. In a second instance, the decision is to select a second ARP 104 having a different diameter size, block 634 and then dispose the second ARP 104 within the canal 114, block 622. Following the trimming or selection of a replacement ARP 104, the evaluation of motion is performed once again, block 624, and the process of trimming or reselecting repeated if necessary.
[0066] When the range of motion is in the desired range, decision 626, the alignment of the tarsi 106 and calcaneus 108 is understood to be corrected. Now, the relative proper angles of the head 502 of the talus 106 and the head 504 of the calcaneus 108 for repaired foot 200 are shown with side view surface angle representations 502A′ and 504A′ respectively.
[0067] The surgeon then proceeds to surgically close access to the canal 114, block 636. Of course, in this closing process, the surgeon may also optionally trim the excess 712 of ARP 104 which may extend from the canal 114, optional block 638.
[0068]
[0069]
[0070] Moreover, as shown in
[0071] Moreover, ARP 104 provides the anatomical lifting of the talus 106 relative to the calcaneus 108 as other implants strive to achieve, but the ARP 104 is advantageously distinct in not being anchored by artificial means such as threads, grooves or ties. The ARP 104 therefore permits partial compression from loading 1002 during use of the foot while still achieving the leverage based realignment of the talus 102 and relative sliding 1004 and/or gliding between the talus 106 and calcaneus 108 as is found in a healthy foot.
[0072] The advantages of the ARP 104 are achieved by the nature of the ARP 104. Specifically, for at least one embodiment ARP 104 is provided by a rod of acellular dermis. Dermis is a layer of skin between the epidermis and subcutaneous tissues. The dermis is divided into two layers, the superficial area adjacent to the epidermis called the papillary region and a deep thicker area known as reticular dermis. Structural components of the dermis are collagen, elastic fibers and extrafibrillar matrix.
[0073] Constructed as a rod, and more specifically a rolled rod, ARP 104 provides excellent compressive resistance and is thereby capable of reestablishing the sinus tarsi 114 to about a normal width W, yet still permits some resilience permitting normal relative motion between the talus 106 and the calcaneus 108 during normal use of the repaired foot 200.
[0074] To provide ARP 104, for at least one embodiment, skin may be harvested from a healthy donor, who has been screened for a plurality of viral, bacterial, and fungal diseases and aliments. In addition, it is expected that the donor will have a healthy past medical and social history as per AATB standards. Skin tissue of this type is generally removed by, and available from, accredited US Tissue Banks which operate under strict aseptic conditions.
[0075] If not previously processed, the dermis may be separated from the epidermis using a skin splitter, such as but not limited to the Aesculap Acculan 3Ti Dermatome which permits adjusted thickness from 0.2 to 1.2 mm in lockable 1/10 mm increments. This recovered dermis is then processed to remove the cellular components and leave the extracellular matrix and scaffold. This resulting extracellular matrix and scaffold will then be dried. For at least one embodiment, this drying is performed using traditional lyophilizing techniques, leaving approximately 10-15% moisture residue in the tissue.
[0076] As shown in
[0077] Either as a single sheet, or stack 1102, the processed dermis 1100 is then tightly rolled into rods 1104 having desired diameters. Corresponding to the above discussion, it will be understood and appreciated that a resulting rod has a diameter about equal to the average width W of the sinus tarsi 114. Additional rods having diameters larger then the average width of the sinus tarsi 114 and smaller than the average width of the sinus tarsis 114 are also provided in accordance with at least one embodiment.
[0078] Each rod is then cut to provide the allograft rod plugs, i.e. ARP 104. For at least one embodiment the length of the each ARP 104 is about 25 mm Each ARP 104 is then individually packaged. For at least one embodiment these individual packages are DuPont′ Tyvek® pouches made of high-density polyethylene which is extremely stable when exposed to sterility gases and high-energy sterilization processes.
[0079] Once packaged, the ARP 104 implants will undergo a second drying. Once again, for at least one embodiment this second drying process is a performed using traditional lyophilizing techniques for freeze drying, leaving approximately about 4% to 6% residual moisture within each ARP 104. This freeze drying per AAATB standards is sufficient to maintain the rod shape and preserve each ARP 104 for long term storage.
[0080] Moreover, for at least one embodiment a plurality of ARPs 104 along with corresponding spacers 706, and a Kirschner wire to act as guide may be pre-packaged as a repair non-binding allograft subtalar joint implant kit.
[0081] Of course it should be understood and appreciated that the above methods, system and structures may be adapted and applied to other similar reconstructions of other joints and/or body appendages, such as for example the human hand.
[0082] Changes may be made in the above methods, systems and structures without departing from the scope hereof. It should thus be noted that the matter contained in the above description and/or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. Indeed many other embodiments are feasible and possible, as will be evident to one of ordinary skill in the art. The claims that follow are not limited by or to the embodiments discussed herein, but are limited solely by their terms and the Doctrine of Equivalents.