PASSIVE WATER COOLER
20210341230 · 2021-11-04
Inventors
- Alan LUDLAIM (Stockport, GB)
- Kiran DAMJI (Stockport, GB)
- Enzo CELANT (Vimercate, IT)
- Matteo Aldo TORREGIANI (Vimercate, IT)
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D20/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61H2201/0264
HUMAN NECESSITIES
F28D15/0266
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A passive water cooler comprising a water tank arranged for containing a volume of water, an internal heat exchanger disposed within the water tank for contact with (e.g. submersion within) said volume of water and an external heat exchanger disposed outside the water tank in thermal communication with the internal heat exchanger. The external heat exchanger and the internal heat exchanger are connected and arranged to collectively define a fluid circulation circuit configured to contain coolant fluid flowable by convection to provide said thermal communication for transferring heat therebetween. The tank comprises thermally insulating material for thermally insulating said volume of water from the environment within which the external heat exchanger resides. The external heat exchanger is arranged to be positioned higher than the internal heat exchanger to permit formation of a thermocline within the coolant fluid between the external heat exchanger and the internal heat exchanger.
Claims
1. A passive water cooler comprising: a water tank arranged for containing a volume of water; an internal heat exchanger disposed within the water tank for contact with said volume of water; an external heat exchanger disposed outside the water tank in thermal communication with the internal heat exchanger; wherein: the external heat exchanger and the internal heat exchanger are arranged in fluid communication in a mutual fluid circulation circuit configured to contain coolant fluid flowable therein by convection to provide said thermal communication for transferring heat; the tank comprises thermally insulating material for thermally insulating said volume of water from the environment within which the external heat exchanger resides; the external heat exchanger is arranged to be positioned higher than the internal heat exchanger to permit formation of a thermocline within said coolant fluid between the external heat exchanger and the internal heat exchanger.
2. A passive water cooler according to claim 1 in which said fluid circulation circuit is a closed circuit.
3. A passive water cooler according to claim 1 in which the external heat exchanger comprises a fluid inlet for receiving an upward convection flow of said coolant fluid from the internal heat exchanger, and a fluid outlet for outputting a downward convection flow of said coolant fluid to the internal heat exchanger, wherein the external heat exchanger is arranged within said fluid circulation circuit to define a fluid flow path which is inclined downwardly from the fluid inlet to the fluid outlet thereof.
4. A passive water cooler according to claim 3 comprising coolant fluid flow conduits containing said coolant fluid and defining said fluid circulation circuit.
5. A passive water cooler according to claim 4 in which the external heat exchanger comprises a fluid reception chamber uppermost within the fluid circulation circuit for receiving said upward convection flow of said coolant fluid from said fluid inlet, and one or more of said fluid flow conduits extending downwardly from the fluid reception chamber to said fluid outlet each thereby defining a said inclined fluid flow path.
6. A passive water cooler according to claim 4 in which one or both of the internal heat exchanger and the external heat exchanger comprises coolant fluid flow conduits containing said coolant fluid and forming a part of said fluid circulation circuit.
7. A passive water cooler according to claim 4 in which the coolant fluid flow conduits are formed from thermally conductive material.
8. A passive water cooler according to claim 4 in which the proportion of the volume of the water tank occupied by said coolant fluid flow conduit(s) is less than the proportion of the volume thereof available for containing said volume of water.
9. A passive water cooler according to claim 4 in which said fluid circulation circuit comprises fluid flow conduits disposed to extend upwardly within the water tank in a direction from the internal heat exchanger towards the external heat exchanger.
10. A passive water cooler according to claim 4 in which said fluid circulation circuit comprises fluid flow conduits that extend through at least 50% of the internal height of the water tank.
11. A passive water cooler according to claim 1 in which the internal heat exchanger comprises a plurality of fluid flow conduits arranged within the fluid circulation circuit to bifurcate a coolant fluid flow path(s) from the external heat exchanger and to subsequently recombine the bifurcated coolant fluid flow path(s) for output to the external heat exchanger.
12. A passive water cooler according to claim 11 wherein the plurality of fluid flow conduits of the internal heat exchanger are disposed to extend upwardly within the water tank in a direction from the internal heat exchanger towards the external heat exchanger.
13. A passive water cooler according to claim 1 in which said coolant fluid comprises water.
14. A passive water cooler according to claim 1 comprising coolant fluid flow conduits containing said coolant fluid and defining said fluid circulation circuit.
15. A passive water cooler according to claim 14 in which one or both of the internal heat exchanger and the external heat exchanger comprises coolant fluid flow conduits containing said coolant fluid and forming a part of said fluid circulation circuit.
16. A passive water cooler according to claim 14 in which the coolant fluid flow conduits are formed from thermally conductive material.
17. A passive water cooler according to claim 14 in which the proportion of the volume of the water tank occupied by said coolant fluid flow conduit(s) is less than the proportion of the volume thereof available for containing said volume of water.
18. A passive water cooler according to claim 14 in which said fluid circulation circuit comprises fluid flow conduits disposed to extend upwardly within the water tank in a direction from the internal heat exchanger towards the external heat exchanger.
19. A passive water cooler according to claim 14 in which said fluid circulation circuit comprises fluid flow conduits that extend through at least 50% of the internal height of the water tank.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0032]
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[0043]
DESCRIPTION OF EMBODIMENTS
[0044]
[0045] The fluid circulation circuit includes a pair of fluid outlet pipes 11 that each extend from the internal heat exchanger and protrude upwardly out from the water tank, through the roof 12 of the housing assembly 2. Each one of a corresponding pair of fluid inlet pipes 3 of the external heat exchanger is connected to a respective one of the pair of fluid outlet pipes 11 of the internal heat exchanger, so as to continue the fluid circulation circuit and to place the fluid output of the internal heat exchanger in fluid communication with the fluid input of the external heat exchanger 4. Similarly, the fluid circulation circuit includes a fluid inlet pipe 10 of the internal heat exchanger which also extends from the internal heat exchanger and protrudes outwardly from the water tank, through the roof of the housing assembly. A fluid outlet pipe 9 of the external heat exchanger is connected to a fluid inlet pipe 10 of the internal heat exchanger, in fluid communication with it so as to continue the fluid circulation circuit and place the fluid output of the external heat exchanger in fluid communication with the fluid input of the internal heat exchanger (not shown in
[0046] The fluid inlet pipes 3 of the external heat exchanger are in fluid communication with its fluid output pipe 9 solely via the external heat exchanger itself. Similarly, the fluid inlet pipe 10 of the internal heat exchanger is in fluid communication with its fluid outlet pipes 11, via the internal heat exchanger itself. Accordingly, the internal heat exchanger, the external heat exchanger and the inlet and outlet pipes connecting the two provide a closed and complete fluid circulation circuit configured to contain (and, in use, containing) coolant fluid which is able to flow around the fluid circulation circuit by a process of convection to move heat within the coolant fluid around the circuit, from the internal heat exchanger to the external heat exchanger, for dissipation.
[0047] The external heat exchanger includes an upper coolant collection chamber 5 which comprises an elongated tubular duct extending across the roof 12 of the housing assembly from one fluid inlet pipe 3 of the pair of fluid inlet pipes, to the other, so as to place both of the two fluid inlet pipes of the external heat exchanger in fluid communication with each other via the collection chamber. The elongate tubular duct of the coolant collection chamber is disposed immediately above each of the two fluid inlet pipes 3, so as to collect upwardly rising/convicting coolant fluid flowing out from them, and is closed at each terminal end to define a chamber for collecting this rising coolant fluid input to it from the internal heat exchanger. The two fluid inlet pipes of the external exchanger are vertical to permit efficient upward convection of heated coolant fluid from the internal heat exchanger to the coolant collection chamber.
[0048] The external heat exchanger includes a radiator assembly 8 comprising a grille-like array of a plurality of fluid flow pipes 7 each extending mutually in parallel from the upper coolant collection chamber 5 along a downwardly inclined path to a lower coolant sump 6. The lower coolant sump 6 comprises an elongate tubular duct extending across the roof 12 of the housing assembly. The length of the tubular duct of the lower coolant sump is substantially the same as the length of the tubular duct of the upper coolant collection chamber 5. This permits the plurality of fluid flow pipes 7 to extend from respective separate, regularly-spaced locations disposed along substantially the whole length of the upper coolant collection chamber to the lower coolant sump, in parallel. Each of the fluid flow pipes 7 of the radiator grille places the upper coolant collection chamber in fluid communication with the lower coolant sump, thereby permitting coolant fluid to follow the inclined downward path through the fluid flow pipes and to transfer heat to the fluid flow pipes which is subsequently radiated away from the radiator grille array when the ambient environment surrounding the group array is at a lower temperature than the coolant fluid. The coolant fluid collection chamber 5 is vertically higher than the lower coolant sump. This permits a downward flow of coolant fluid through the radiator assembly as it transfers some of its heat to the material of the radiator assembly, which then radiatively dissipates that heat away into the ambient environment, thereby progressively cooling within the radiator assembly. Each fluid flow pipe 7 of the radiator assembly 8 connects to an underside, lower side/wall region of the fluid collection chamber, forming a fluid communication with it there, to receive a downward flow of coolant fluid from that chamber.
[0049] The tubular duct of the lower coolant sump is closed at each terminal end to define a chamber for collecting the falling coolant fluid input to it from the fluid flow pipes of the external heat exchanger. The fluid outlet pipe 9 of the external heat exchanger is connected in fluid communication with the floor of the elongate tubular duct of the coolant sump 6, at the mid-point of the length of the lower coolant sump, so as to output a downwardly falling/convecting coolant fluid flow from the lower coolant sump. This fluid outlet pipe is vertical to permit efficient downward convection flow of cooled coolant fluid from the coolant sump to the internal heat exchanger.
[0050] The volume/capacity of the coolant fluid collection chamber 5 is greater than the volume/capacity of the lower coolant sump. This permits a greater quantity of relatively warm, and therefore less dense, coolant fluid to be collected in the coolant fluid collection chamber relative to the lower coolant sump to promote the downward (‘down-hill’) flow of coolant fluid. The coolant collection chamber (5) is bigger than the coolant sump (6) so as to act as an expansion vase/chamber and provide a pressure ‘head’ to promote coolant fluid flow.
[0051] As the coolant fluid cools by radiative dissipation of heat from the radiator assembly, and becomes more dense as a result. The denser, cooler coolant fluid thereby tends to ‘sink’ away from the upper, warmer coolant fluid collection chamber, down towards the lower coolant sump via the inclined fluid flow pipes of the radiator assembly. This arrangement promotes effective coolant fluid circulation when the radiator assembly of the external heat exchanger is warmer than the ambient environment within which it is disposed, and is therefore able to dissipate heat as described above.
[0052] Conversely, when the radiator assembly of the external heat exchanger is cooler than the ambient environment within which it is disposed, and is unable to dissipate heat as described above, the coolant fluid within the external heat exchanger would tend to absorb heat from the ambient environment and become warmer. This warmer coolant fluid would become less dense and would tend to rise within the radiator assembly along the inclined fluid flow pipes towards the coolant fluid collection chamber. This blocks the upward flow/rise of any warm (but not as warm) coolant fluid from the internal heat exchanger into the coolant fluid collection chamber. Fluid circulation ceases in these circumstances. The stratification of the coolant fluid permits a thermocline to form within the fluid inlet/outlet pipes of the fluid circulation circuit at locations between the external heat exchanger and the internal heat exchanger where the inlet/outlet pipes pass from the ambient external environment into the enclosed in an environment of the housing assembly 2. These thermoclines provide an effective barrier to coolant fluid flow within the coolant fluid circulation circuit.
[0053] In practice, this means that circulation of coolant fluid is inhibited during a relatively hot daytime period, but is promoted during a subsequent relatively cool night-time period. Accordingly, during a warm or hot day, coolant fluid is prevented from flowing within the coolant fluid circulation circuit and so prevented from transferring heat from the warm/hot daytime ambient environment into the water with the water tank. Similarly, during the following cool or cold night, coolant fluid is permitted/encouraged to flow within the coolant fluid circulation circuit and so transfer heat from the water with the water tank to the cool/cold night-time ambient environment.
[0054] The present invention takes advantage of this effect in order to provide a passive water cooler. The housing unit 2 containing the water tank, is arranged to provide a thermally insulated enclosure substantially surrounding the water tank (substantially fully surrounding it) and thermally insulating it from direct contact with the external environment in which the external heat exchanger resides. This means that substantially the main (e.g. only) thermal communication between the external environment and the water contained within the housed water tank, comes via the part of the coolant fluid circulation circuit that passes through the external heat exchanger. This means that temperature variations in the coolant fluid of the heat exchanger are the dominant influence upon changes in the water contained within the water tank thermally enclosed within the housing unit. In preferred embodiments, the external surface of the external heat exchanger is black (e.g. a black material or pained/coated with a black material). This enhances the ability of the external heat exchanger to radiate-away heat that is transferred to it from the internal heat exchanger via the coolant fluid circulation circuit, when the ambient environment around the external heat exchanger is cooler than the external heat exchanger. It also enhances the ability of the external heat exchanger to radiatively absorb heat from the ambient environment when that environment is warmer than the external heat exchanger thereby to promote formation of thermoclines as described above for the purposes of inhibiting coolant fluid circulation as desired. The temperature of the external heat exchanger may be significantly enhanced by providing it with a black (preferably non-reflective, e.g. matt-black) external surface. The maximum temperature of the external heat exchanger may, when exposed to direct sunlight, approach/approximate a ‘Black Bulb’ temperature for those ambient conditions. The ‘Black Bulb’ temperature of a body is well known in the art as being the temperature measured at a (notionally) perfectly non-reflective black surface placed directly in the line of thermal radiation (e.g. sunlight). This condition may be reached/approximated on the external exchanger (that is black and exposed to the sun) during summer days in the Middle-Eastern countries, for example. The cooling cycle of the heat exchanger is not affected since this takes place during evening/night when the sun radiation is limited or zero. It is also noted that the black surface of the external heat exchanger allows it to act, thermally speaking, approximately in the manner of a ‘Black-Body’ radiator which is the notional/idealised body possessing the quality of being an ideal emitter of radiation as well as an ideal absorber. Thus, the external heat exchanger may preferentially absorb radiant heat energy (sunlight) during the day so as to induce coolant fluid stagnation/thermocline and may preferentially emit thermal radiation during the night time to induce a flow of coolant fluid within it and the removal of heat within the water being cooled by the heat exchanger.
[0055]
[0056]
[0057] The internal heat exchanger comprises an array of ten fluid bifurcation flow pipes 21 (a number other than ten may be employed each individually joined at its upper end to a mutual upper cross-flow pipe 20, and each is also individually joined at its lower end to a mutual lower cross-flow pipe 19. Each bifurcation flow pipe is in fluid communication with the upper and lower cross-flow pipes to which it is joined, and each provides, at its lower end, a point of bifurcation of the flow of coolant fluid flowing along either of the lower cross-flow pipe towards the bifurcation flow pipe in question. Conversely, each fluid by fixation flow pipe also provides, at its upper end, a point of convergence of the flow of bifurcated coolant fluid along the bifurcation flow pipe in question towards the upper cross-flow pipe 20. Thus, a bifurcation and subsequent convergence of coolant fluid is permitted to as to increase the cross-sectional area of the internal heat exchanger, and the coolant fluid within it, which is able to thermally communicate/couple to the water within the water tank, to enhance the cooling thereof. The arrangement of the multiple bifurcation pipes 21, up-flow pipes 18 and upper/lower cross-flow pipes (19, 20) collectively form a grill. Each by fixation pipe is separated from its neighbouring application pipe and any neighbouring up-flow pipe, by a clear gap through which water within the water tank may freely flow. This aims to improve the surface area contact between the internal heat exchanger and the water within which it is immersed, and which it is arranged to cool.
[0058] Each bifurcation flow pipe comprises a respective internal pipe bore having a substantially linear longitudinal pipe axis. The pipe axes of each of the ten bifurcation flow pipes are parallel to each other, substantially vertical and reside in a common vertical plane. The upper and lower cross-flow pipes each comprise a respective internal pipe bore having a substantially linear longitudinal pipe axis. The axes of the upper and lower cross-flow pipes are mutually parallel to each other, substantially horizontal (in use) and substantially linear. The upper and lower cross-flow pipes are connected, in fluid communication, at opposite respective ends, to a respective one of two parallel and substantially vertical up-flow pipes 18. Each up-flow pipe comprises a respective internal pipe bore having a substantially linear longitudinal pipe axis, and the pipe axes of each are parallel to each other, substantially vertical and reside in the vertical plane in which the axes of the bifurcation flow pipes reside.
[0059] Each up-flow pipe has its pipe axis aligned to be collinear with the pipe axis of a respective one of the two fluid outlet pipes 11 of the internal heat exchanger and to be collinear with the pipe axis of a respective one of the two fluid inlet pipes 3 of the external heat exchanger. This vertical alignment assists in efficient coolant fluid flow of heated coolant fluid from the internal heat exchanger to the external heat exchanger by convection.
[0060] The internal heat exchanger also includes a substantially vertical down-flow pipe 16 extending from the coolant fluid inlet 10 of the internal heat exchanger, and comprising an internal pipe bore having a substantially linear longitudinal pipe axis, disposed to be parallel and collinear with the coolant fluid outlet pipe 9 of the external heat exchanger. The lowermost end of the down-flow pipe is connected in fluid communication with one end of a linear and substantially horizontal coolant feeder pipe 17 which is connected in fluid communication with the lower cross-flow pipe 19 at the mid-section/middle of the length of the lower cross-flow pipe at one side. The effect is to feed cooled, and a relatively more dense, coolant fluid from the external heat exchanger which has descended vertically down the down-flow pipe 16 to the feeder pipe, and there to feed the cooled coolant fluid to the middle of the lower cross-flow pipe which bifurcates the cooled coolant fluid to disperse it through the grille array of bifurcation pipes 21 of the internal heat exchanger. Of course, during this entire process, the cooled coolant fluid within the down-flow pipe 16, within the feeder pipe 17, and within the grille array of by fixation pipes 21 and up-flow pipes 18, is in them communication with the water within which the internal heat exchanger is immersed and is able to extract heat from the water for subsequent convective transfer to the external heat exchanger as described above.
[0061] The grille array of by fixation pipes of the internal heat exchanger is arranged vertically below the coolant fluid inlet pipes 3 of the external heat exchanger to permit an efficient convective upward flow of coolant fluid within the external heat exchanger which has acquired heat from the water within which it is immersed, has become less dense as a consequence and has a propensity to rise.
[0062] Of course, other arrangements are possible without departing from the concept of the present invention. For example, in other arrangements and embodiments, the internal heat exchanger may possess none of the verification flow pipes 21, nor the upper cross-flow pipe 20. In that case, such an arrangement would comprise the down-flow pipe 16, the feeder pipe 17, the lower cross-flow pipe 19, and both up-flow pipes 18. In yet further arrangements and embodiments, the cross-flow pipe 19, and the two-flow pipes 18 may be curved pipes which share a common radius of curvature and collectively form/trace a part of a circle, rather than three of the four sides of a rectangle/square shape traced by the example illustrated in
[0063] In other arrangements, the external heat exchanger may comprise only one (i.e. a single) coolant fluid inlet pipe 3, with the other one of the pair of coolant fluid inlet pipes shown in the figures being entirely omitted, and in this alternative arrangement the coolant fluid outlet pipe nine of the external heat exchanger would be connected in fluid communication with one of the two fluid outlet pipes 11 of the internal heat exchanger, with the coolant fluid inlet pipe 10, the down-flow pipe 16 and the feeder pipe 17 being entirely omitted. In this arrangement, the internal heat exchanger 15 would comprise the grille array described above, in which one of the two up-flow pipes 18 is re-purposed as a down-flow pipe defeat the grille array with coolant fluid while the other of the two up-flow pipes 18 continues to serve as an-flow pipe. The coolant fluid circulation circuit would then circulate coolant fluid from a single coolant fluid inlet pipe 3 of the external heat exchanger to the single coolant fluid outlet pipe 9 thereof.
[0064] In other arrangements, the up-flow and/or down-flow and/or bifurcation pipework of the internal heat exchanger may be other than vertical, and other than linear. For example the pipework may be curved, and/or the pipework may be inclined relative to the vertical axis (e.g. so as to extend laterally across the volume/space of the water tank as well as concurrently extending vertically through it. This may improve/increase the overall length of the pipework and the cross-sectional area of the internal heat exchanger able to thermally communicate with water within the water tank.
[0065]
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[0067]
[0068] For example, the thermal insulation material may comprise a low thermal conductivity material having a uniform thickness of between about 1 cm and about 10 cm. The thermal conductivity of the material may be of value of between about 0.01 W/mK and about 0.1 W/mK. The ‘R-value’ of one, some or each of the thermal insulation panels may be preferably at least 1.5 m.sup.2K/W and more preferably at least 1.8 m.sup.2K/W, when measured in association with thermal insulation panels comprising a thermal insulation material of 40 mm in thickness. An ‘R-value’ is a quantity defined as the ratio:
[0069] R=(thickness of the specimen)/(apparent thermal conductivity)
[0070] An R-value quantifies an insulating panel's ‘thermal resistance’ to conductive heat flow as measured in terms of its thermal resistance. The higher the R-value, the greater the insulating effectiveness. The R-value of a thermal insulating panel may be measured in accordance with the ASTM Standards Designation: C 1155—“Standard Practice for Determining Thermal Resistance of Building Envelope Components from the In-Situ Data”.
[0071] The thermal insulation panels may comprise aluminium coating on both sides of each panel. The forms of thermal insulation may be employed instead of thermal insulation panels, such as fibreglass insulation wall or insulation foam or other suitable thermal insulation located between the water tank and the walls, floor and ceiling of the housing unit containing the water tank.
[0072]
[0073]
[0074]
[0075] Conversely, with reference to
[0076] The provision of thermal insulation surrounding the water tank substantially prevents or greatly inhibits any transfer of heat from the warmer ambient environment, during the daytime, into the inner enclosure of the housing assembly thereby shielding the water tank and the water within it from the warmer (potentially hot) ambient daytime temperatures. This control of temperature transfer has been found to be exceptionally effective in desert environments where the difference between daytime temperatures and night-time temperatures is extreme. The invention provides a very effective passive water cooling system requiring no external power for the purposes of extracting heat from thermally enclosed/encapsulated body of water.
[0077]
[0078] These results illustrate that the invention provides a power-free, passive, system for cooling a body of water in environments having sufficiently large temperature differences between warmer daytime temperatures and cooler night-time temperatures (e.g. deserts, tropical regions etc.).
[0079] Emergency eyewash and/or shower equipment is often required to meet regulatory requirements and compliance standards. A common standard is ANSI/ISEA Z358.1, “Emergency Eyewash and Shower Equipment.” This standard is a widely accepted guideline for the proper operation of such emergency equipment, and it requires that the water temperature delivered by such emergency equipment should be ‘tepid.’ Tepid is defined to be between 16° C. and 38° C.