VIBRATOR ARRANGEMENT FOR IMPROVING BUILDING SOIL

Abstract

A vibrator arrangement for building soil improvement includes a sluice with a silo tube and a sluice drive for moving the sluice. The sluice is adapted to receive a bulk material and to guide the bulk material into the silo tube. A feed container for feeding the bulk material to the sluice is included and a feed container drive is provided for moving the feed container between a waiting position and an abutment position at the sluice. Also, a method for transferring bulk material from a feed container into a sluice with a silo tube of a vibrator device includes moving the sluice with a sluice drive and moving the feed container filled with the bulk material a between a waiting position and an abutment position at the sluice while the sluice is moving.

Claims

1. A vibrator for building soil, the vibrator comprising: a sluice with a silo tube and a sluice drive configured to move the sluice, the sluice being arranged to receive a bulk material and to guide the bulk material into the silo tube, a feed container configured to feed the bulk material to the sluice, a feed container drive configured to move the feed container between a waiting position and an abutment position against a stop formed on the sluice, and a controller of the feed container drive configured to reduce a force of the feed container drive in a direction of the stop while in the abutment position from a first value to a second value, wherein the second value has a smaller absolute value than a force of the sluice drive.

2. The vibrator according to claim 1, wherein the controller of the feed container drive is configured to maintain the force of the feed container drive acting in the direction of the stop after reaching the abutment position during feeding of the bulk material from the feed container into the sluice.

3. The vibrator according to claim 1, wherein at least two sensors are connected to the controller and configured to determine a position of the feed container relative to the sluice.

4. The vibrator according to claim 3, wherein at least one of the at least two sensors emits a signal when the feed container reaches the abutment position.

5. The vibrator according to claim 1, wherein the feed container drive comprises a hydraulic motor and a bypass in parallel with the hydraulic motor, the bypass comprising a bypass valve configured to open and close the bypass.

6. The vibrator according to claim 5, wherein the force of the feed container drive is reduced from the first value to the second value when the bypass is open.

7. The vibrator according to claim 5, wherein the bypass comprises an adjustable pressure relief valve.

8. The vibrator according to claim 1, wherein the sluice comprises a closable outlet, wherein the closable outlet is opened to direct the bulk material from the sluice into the silo tube.

9. The vibrator according to claim 1, wherein the sluice comprises a closable inlet, wherein the closable inlet is opened for taking the bulk material from the feed container into the sluice.

10. A method for transferring bulk material from a feed container into a sluice with a silo tube of a vibrator while the sluice is being moved by a sluice drive, the method comprising: moving the feed container filled with the bulk material from a waiting position to an abutment position against a stop formed on the sluice, wherein the feed container is moved by a feed container drive and a force of the feed container drive in a direction of the abutment is reduced from a first value to a second value with a smaller absolute value than a driving force of the sluice drive, wherein the sluice is moved by a sluice drive, wherein the feed container is filled with the bulk material, wherein the feed container is moved by a feed container drive between a waiting position and an abutment position against a stop formed on the sluice, wherein, in the abutment position, a force of the feed container drive in the direction of the abutment is reduced from a first value to a second value, wherein the second value has a smaller absolute value than a driving force of the sluice drive.

11. The method according to claim 10, wherein the feed container is held in the abutment position by the force reduced to the second value when the sluice is moving.

12. The method according to claim 10, wherein at least part of the bulk material is transferred from the feed container into the sluice while the feed container is kept in the abutment position.

13. The method according to claim 10, wherein the feed container is held in the abutment position when the sluice is moved in a first direction towards the waiting position by moving the feed container together with the sluice in the first direction, wherein a driving force of the sluice drive acts on the feed container via the stop and overcomes the force of the feed container drive reduced to the second value.

14. The method according to claim 13, wherein the feed container is held in the abutment position when the sluice is moved in a second direction opposite to the first direction, by the feed container following the stop in the second direction by the force of the feed container drive reduced to the second value.

15. The method according to claim 10, wherein the silo tube is a pressure-ventilated silo tube, and after reaching the abutment position, a closable outlet between the pressure-ventilated silo tube and the sluice is closed, the sluice being separately vented before a closable inlet of the sluice is opened.

16. A vibrator for building soil, the vibrator comprising: a sluice with a silo tube, a sluice drive configured to move the sluice with a force, a feed container configured to feed a bulk material to the sluice, wherein the sluice is arranged to receive the bulk material from the feed container and guide the bulk material into the silo tube, a feed container drive configured to move the feed container between a waiting position and an abutment position against a stop formed on the sluice, and a controller of the feed container drive, wherein the controller is configured to: reduce a force of the feed container drive in a direction of the stop when the feed container is in the abutment position from a first value to a second value with a smaller absolute value than the force of the sluice drive, and maintain the force of the feed container drive acting in a direction of the stop after the feed container reaches the abutment position during feeding of the bulk material from the feed container into the sluice.

17. The vibrator according to claim 16, wherein the feed container drive comprises a hydraulic motor and a bypass in parallel with the hydraulic motor, and the bypass comprises a bypass valve configured to open and close the bypass.

18. The vibrator according to claim 17, wherein the force of the feed container drive is reduced from the first value to the second value when the bypass is open.

19. The vibrator according to claim 17, wherein the bypass comprises an adjustable pressure relief valve.

20. The vibrator according to claim 17, wherein the sluice comprises a closable inlet and a closable outlet, wherein the closable inlet is opened for taking the bulk material from the feed container into the sluice and the closable outlet is opened to direct the bulk material from the sluice into the silo tube.

Description

DRAWINGS

[0035] In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:

[0036] FIG. 1 shows one form of a vibrator arrangement according to the teachings of the present disclosure with a feed container in an abutment position on a sluice in a schematic sectional view;

[0037] FIG. 2 shows the form according to FIG. 1 with an open inlet of the sluice in a schematic sectional view;

[0038] FIG. 3 shows a schematic sectional view of the form according to FIG. 1 after a transfer of bulk material;

[0039] FIG. 4 shows the form according to FIG. 1 with the feed container in a waiting position in a schematic sectional view;

[0040] FIG. 5 shows the form according to FIG. 1 with an open outlet of the sluice in a schematic sectional view;

[0041] FIG. 6 a detail of the form according to FIG. 1 in a schematic sectional view without the sluice;

[0042] FIG. 7 is a schematic representation of a controller system for the feed container drive of the form according to FIG. 1.

[0043] The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.

DETAILED DESCRIPTION

[0044] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.

[0045] FIGS. 1 to 5 show one form of a vibrator arrangement (also referred to herein simply as a “vibrator”) according to the teachings of the present disclosure with a feed container 1 and a sluice 2 in a schematic sectional view in various positions respectively in various working steps. With reference to the figures, it will be explained how a transfer of bulk material 3 from the feed container 1 into the sluice 2 takes place in the vibrator arrangement.

[0046] The sluice 2 has a sluice drive 4 with which the sluice 2 is moved. As part of the sluice drive 4, a guide carriage 41 of the sluice 2 is shown in FIG. 1, which is guided in a known manner on a lead not shown. The sluice drive 4 transmits a driving force to the guide carriage 41 of the sluice 2, which is connected to the guide carriage 41 via a mounting 42. The feed container 1 is moved by a feed container drive 5 between a waiting position, as shown in FIGS. 4 and 5, and an abutment position, as shown in FIGS. 1 to 3. In the abutment position, the feed container 1 is located at a stop 6 formed at the sluice 2. In the illustrated form, the stop 6 is formed on the guide carriage 41 of the sluice 2. Upon reaching the abutment position, a force of the feed container drive 5 towards the stop 6 is reduced from a first value to a second value, the second value having a smaller absolute value than a driving force of the sluice drive 4. With reference to FIG. 7, a controller 8 of the feed container drive 5 will be explained in more detail at a later stage. Of the feed container drive 5, a guide carriage 51 of the feed container 1 is shown in FIG. 1, which is also guided in a known manner on a lead which is not shown. The feed container drive 5 transmits a driving force to the guide carriage 51 of the feed container 1, which is connected to the guide carriage 51 via a mounting 52. In the following description of FIGS. 1 to 6, the guide carriage 41 is also referred to as the sluice drive 4 by way of representation and the guide carriage 51 is also referred to as the feed container drive 5, since the respective drive forces are transmitted to the corresponding guide carriage 41, 51.

[0047] The sluice 2 has a closable outlet 10 (e.g., a conical closure 10) and an inlet 11 which is also closable, wherein in FIG. 1 both the closable outlet 10 and the inlet 11 are closed. The closable outlet 10 is formed as a conical closure at a lower end (-z direction) of the sluice 2, to which an upper end (+z direction) of a silo tube 7 is flanged, so that the closable outlet 10 can uncover and close an opening between the sluice 2 and the silo tube 7. For this purpose, a seat for the conical closure 10 is formed at the opening, which is generally provided with a rubber sealing to provide a substantially gas-tight closure even if small amounts of the bulk material remain between the conical closure 10 and the seal. The conical closure 10, as well as its seat, can be cleaned with supplied cleaning fluid via a nozzle 26 in the silo tube 7, also referred to as a cleaning element. An actuating linkage 12 is connected to the outlet 10, which in some variations is hydraulically actuated. The silo tube 7 is pressurized in some variations to assist an outlet of coarse bulk material at a lower end of the silo tube 7, which is not shown, e.g., by compressed air. Advantageously, the closable outlet 10 allows the inlet 11 of the sluice to be opened in the closed position without venting the silo tube 7.

[0048] With reference to FIG. 2, inlet 11 is explained in more. The inlet 11 is designed as a pivotable flap in an upper region (+z direction) of a wall of the sluice 2, which in the abutment position according to FIG. 1 is aligned with respect to an outlet opening 14 of the feed container 1 in such a way that the transfer of the bulk material 3 from the feed container 1 into the sluice 2 is possible. The inlet 11 is pivotable by means of a pivot mechanism 15 for opening and closing, preferably by hydraulic actuation. In FIG. 2, the inlet 11 is shown open, with the outlet opening 14 of the feed container 1 still closed. Since the outlet 10 of the sluice 2 is closed, the silo tube 7 remains pressurized while the sluice 2 is ready to receive the bulk material 3. The sluice 2 according to the present disclosure forms an additional reservoir with a double opening mechanism, comprising the inlet 11 and the outlet 10. Thus, the sluice 2 forms a pressure container which, on the one hand, can receive the bulk material 3 and, on the other hand, can be separately aerated and deaerated.

[0049] FIG. 3 shows the vibrator arrangement according to the present disclosure chronologically after the situation shown in FIG. 2. That is, the feed container 1 is further in the abutment position against the stop 6 formed at the sluice 2, by the force of the feed container drive 5 which operates against the stop 6 and the outlet opening 14 of the feed container 1 is open such that the bulk material 3 has been transferred from the feed container 1 to the sluice 2 via a bulk chute 16 through the open outlet opening 14 and the open inlet 11. The outlet 10 of the sluice 2 is still closed, so that the pressure ventilation of the silo tube 7 is maintained.

[0050] FIG. 4 shows the vibrator arrangement according to the present disclosure chronologically after the situation shown in FIG. 3. That is, after the bulk material 3 has been transferred from the feed container 1 to the sluice 2, the feed container 1 has left the abutment position at the stop 6. The feed container drive 5 has moved the feed container 1 to a waiting position. The waiting position is characterized in that the feed container 1 is arranged remote from the sluice 2, in this case along the not shown lead at a distance below the sluice 2. The sluice 2 can be moved independently of the feed container 1 as long as the latter is arranged in the waiting position. The feed container 1 can, for example, be refilled with bulk material in the waiting position. At sluice 2, inlet 11 is closed again. The outlet 10 is provided to direct the bulk material 3 from the sluice 2 into the silo tube 7. However, the outlet 10 is still closed. In some variations the sluice 2 can now be pressure-ventilated separately before the outlet 10 is opened, in order to adapt the pressure conditions of the sluice 2 to the silo tube 7 again.

[0051] FIG. 5 shows the vibrator arrangement according to the present disclosure chronologically after the situation shown in FIG. 4. The outlet 10 has been opened so that the bulk material 3 has passed from the sluice 2 into the silo tube 7. The feed container 1 remains unchanged in its waiting position. Subsequently, the outlet 10 is closed again to allow separate venting of the sluice 2 for a subsequent transfer of bulk material. The feed container 1, which has been filled again or continues to be filled with bulk material 3, moves back into the abutment position as shown in FIG. 1 if required. The sequence shown in FIGS. 1 to 5 is repeated several times and thus advantageously permits continuous operation of the vibrator arrangement according to the present disclosure.

[0052] With reference to FIG. 6, a detail of the feed container 1 is explained. The mounting 52 of the feed container 1, which is not fully visible in FIGS. 1 to 5, connects the latter to the guide carriage 51 of the feed container 1. Only the guide carriage 41 of the sluice 2 is shown with the stop 6, wherein the guide carriage 51 of the feed container 1 moves against the stop 6. The abutment position is then reached, in which the force of the feed container drive 5, reduced to the second value, holds the feed container 1. A sensor 9 is provided as a proximity sensor 9 to detect an approach of the guide carriage 51 of the feed container 1 to the stop 6 of the guide carriage 41. Furthermore, FIG. 6 shows the force ratios of the driving forces acting between the guide carriage 51 of the feed container 1 and the guide carriage 41 of the sluice 2, which are transmitted via the stop 6. In the abutment position, the force of the feed container drive 5 in the direction of the stop 6 is reduced from the first force value F1 to the second force value F2, which is why the first force value F1 is represented by a dashed arrow and the second force value F2 is represented by a full line arrow. The force F1 of the feed container drive 5 engages the guide carriage 51 of the feed container 1 and is transmitted to the guide carriage 41 of the sluice 2 via the stop 6. The force FS of the sluice drive 4 engages the guide carriage 41 of the sluice 2 and is opposed to the force F1 of the feed container drive 5. The vibrator assembly is driven into the ground because the force FS of the sluice drive 4 is of a greater absolute value than the reduced force F1 of the feed container drive 5. The resulting force FR is shown accordingly by an arrow on the stop 6. The feed container 1 and the sluice 2 are coupled by the acting forces and are moved together.

[0053] In the following, the controller 8 of the feed container drive 5 set up for this purpose is explained in more detail with reference to FIG. 7. The vibrator arrangement according to the present disclosure allows the feed container 1 to be held in the abutment position with the sluice 2, while the sluice 2 is moving. The realization of this synchronization between the feed container 1 and the sluice 2, which allows the transfer of the bulk material 3 previously described with reference to FIGS. 1 to 5, while the vibrator arrangement continues to operate continuously, advantageously avoids downtimes. The synchronization between the feed container 1 and the sluice 2 is necessary because during the transfer of the bulk material the chute 16 enters the sluice 2 through the open inlet 11 (cf. FIG. 3) so that a safe transfer of the bulk material 3 can take place. Otherwise, the chute 16 could be damaged and the bulk material 3 could undesirably fall onto a construction area below. The controller 8 of the feed container drive 5 enables the synchronous movement between the feed container 1 and the sluice 2 to be maintained at the operating speed of the vibrator arrangement during a pull and compaction operation, that is, an upward and downward movement of the vibrator arrangement. For example, the feed container drive 5 and the sluice drive 4 each have a separate hydraulic winch, with only the hydraulic winch 53 of the feed container drive 5 shown in FIG. 7.

[0054] For coupling between the feed container 1 and the sluice 2, the guide carriage 51 of the feed container 1 is first moved from the waiting position according to FIG. 5 in the direction of the stop 6 on the guide carriage 41 of the sluice 2. This is preferably done initially in a rapid movement until the proximity sensor 9 (cf. FIG. 6) signals the controller 8 to move the guide carriage 51 in a creep feed movement against the stop 6.

[0055] The method according to the present disclosure subsequently provides that a force of the feed container drive 5 in the direction of the stop 6 is reduced from a first value to a second value in the abutment position, the second value having a smaller absolute value than a drive force of the sluice drive 4, which is realized in the form by the controller 8 according to FIG. 7. The guide carriage 51 of the feed container 1 remains actively controlled upwardly via a proportional valve 17 throughout the above described transfer procedure according to FIGS. 1 to 3. Accordingly, the proportional valve 17 is shown in a switching position for movement of the feed container 1 upwards, in the direction of the stop 6. Oil is supplied to a hydraulic motor 55 of the feed container drive 5 via the actively controlled proportional valve 17 through a hydraulic line 21. A return flow of oil on a low-pressure side of the hydraulic motor 55 occurs through the hydraulic line 22. A flow direction of the oil in the illustrated switching position of the proportional valve 17 is shown by directional arrows of the hydraulic lines 21, 22. Switching the proportional valve 17 would cause a downward movement of the feed container 1, for example from the abutment position to the waiting position, which is not shown here. Double-arrow P represents opposite directions of movements upward and downward.

[0056] The hydraulic motor 55 of the feed container drive 5 is connected via a shaft to a winch 53, through which a cable 54 connected to the guide carriage 51 of the feed container 1 moves the feed container 1 upwards or downwards. A bypass 23 is provided in parallel with the hydraulic motor 55, the bypass including a bypass valve 19 to open and close the bypass 23. An adjustable pressure relief valve 20 is further arranged in the bypass 23, so that when the bypass 23 is open, the force of the feed container drive 5 is reduced from the first value to the second value defined by the pressure relief valve 20.

[0057] After reaching the abutment position, the guide carriage 41 of the sluice 2 determines the movement of the guide carriage 51 of the feed container 1 as it continues to press upwardly against the stop 6 on the guide carriage 41 of the sluice 2. Reaching the abutment position is detected by another sensor 18, in this case a pressure sensor 18, causing the bypass valve 19 to open the bypass 23. For this purpose, in some variations the bypass valve 19 is designed as a 2/2 directional controller valve. A contact pressure is maintained via the pressure relief valve 20, which is set to a fixed pressure value, to generate the force of the feed container drive 5 reduced to the second value. The force reduced to the second value is generated under the contact pressure by the hydraulic motor 55 and transmitted via the winch 53 to the cable 54 connected to the guide carriage 51. A torque arrow denoted by M represents a torque of the feed container drive 5.

[0058] In case of an upward movement of the sluice 2 with the feed container 1 in the abutment position, for example when the vibrator arrangement is pulled out, the feed container 1 follows the sluice 2 as a result of the contact pressure defined by the pressure relief valve 20 according to the working speed of the sluice 2. Oil continues to be supplied to the hydraulic motor 55 of the feed container drive 5 via the actively controlled proportional valve 17 through the hydraulic line 21. A flow direction of the oil during the upward movement of the sluice 2 corresponds to the previously described flow direction and is additionally represented by a first arrow P1. However, due to the open bypass 23, the pressure at the hydraulic motor 55 is reduced to the contact pressure in order to generate the force of the feed container drive 5 reduced to the second value. The contact pressure is set by means of the pressure relief valve 20, in particular at least to such a level that the force of the feed container drive 5 generated by the hydraulic motor 55 and reduced to the second value compensates for a weight force of the masses of the feed container 1 and the bulk material 3, and moreover generates the drive force required for the feed container 1 to follow the sluice 2 without delay. The direction of the weight force is indicated by an arrow marked G.

[0059] In case of a downward movement of the sluice 2 with the feed container 1 in the abutment position, for example during retraction, impact and vibrating movements, the guide carriage 41 of the sluice 2 presses with a greater force against the guide carriage of the feed container 1. The hydraulic motor 55 of the feed container drive 5 is thus moved against its actual direction of rotation due to the force acting via the winch 53. Since the hydraulic pressure via the proportional valve 17 is greater than the contact pressure defined by the pressure relief valve 20, the oil flows via the open bypass 23, i.e., via the open bypass valve 19, the pressure relief valve 20 and a check valve 24 to the low-pressure side of the hydraulic motor 55, which draws it in to inhibit cavitation. A direction of flow of the oil through the hydraulic motor 55 and the bypass 23 during the downward movement of the sluice 2 is shown by a second arrow P2.

[0060] Upon completion of the bulk transfer procedure, the proportional valve 17 is switched (not shown), reversing the direction of force of the feed container drive 5 and causing the feed container 1 to leave the abutment position. The pressure sensor 18 is relieved and closes the bypass valve 19 of the bypass 23. The feed container 1 moves from the abutment position to the waiting position until the next loading process, which is initiated by switching the proportional valve 17 again to the position shown in FIG. 7. The mass of the feed container 1 pulling in the direction of the weight force G is lowered in a controlled manner by a lowering brake holding valve 25. A safety valve 27, here designed as a pressure relief valve, inhibits overloading of the cable 54.

[0061] Unless otherwise expressly indicated herein, all numerical values indicating mechanical/thermal properties, compositional percentages, dimensions and/or tolerances, or other characteristics are to be understood as modified by the word “about” or “approximately” in describing the scope of the present disclosure. This modification is desired for various reasons including industrial practice, material, manufacturing, and assembly tolerances, and testing capability.

[0062] As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”

[0063] In this application, the term “controller” and/or “module” may refer to, be part of, or include: an Application Specific Integrated Circuit (ASIC); a digital, analog, or mixed analog/digital discrete circuit; a digital, analog, or mixed analog/digital integrated circuit; a combinational logic circuit; a field programmable gate array (FPGA); a processor circuit (shared, dedicated, or group) that executes code; a memory circuit (shared, dedicated, or group) that stores code executed by the processor circuit; other suitable hardware components (e.g., op amp circuit integrator as part of the heat flux data module) that provide the described functionality; or a combination of some or all of the above, such as in a system-on-chip.

[0064] The term memory is a subset of the term computer-readable medium. The term computer-readable medium, as used herein, does not encompass transitory electrical or electromagnetic signals propagating through a medium (such as on a carrier wave); the term computer-readable medium may therefore be considered tangible and non-transitory. Non-limiting examples of a non-transitory, tangible computer-readable medium are nonvolatile memory circuits (such as a flash memory circuit, an erasable programmable read-only memory circuit, or a mask read-only circuit), volatile memory circuits (such as a static random access memory circuit or a dynamic random access memory circuit), magnetic storage media (such as an analog or digital magnetic tape or a hard disk drive), and optical storage media (such as a CD, a DVD, or a Blu-ray Disc).

[0065] The apparatuses and methods described in this application may be partially or fully implemented by a special purpose computer created by configuring a general-purpose computer to execute one or more particular functions embodied in computer programs. The functional blocks, flowchart components, and other elements described above serve as software specifications, which can be translated into the computer programs by the routine work of a skilled technician or programmer.

[0066] The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the substance of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure.