PISTON LIMITING STRUCTURE, COMPRESSOR, AND HEAT EXCHANGE APPARATUS
20210340980 · 2021-11-04
Inventors
- Jia Xu (Guangdong, CN)
- Yusheng Hu (Guangdong, CN)
- Huijun Wei (Guangdong, CN)
- Sen YANG (Guangdong, CN)
- Zhongcheng Du (Guangdong, CN)
- Zhi LI (Guangdong, CN)
- Liping Ren (Guangdong, CN)
- Shebing LIANG (Guangdong, CN)
- Rongting Zhang (Guangdong, CN)
- Zhengliang SHI (Guangdong, CN)
- Ning DING (Guangdong, CN)
- Yibo LIU (Guangdong, CN)
- Shuang GUO (Guangdong, CN)
- Liping LIAO (Guangdong, CN)
Cpc classification
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Provided is a piston limiting structure, including: a cylinder, a piston, and a flange provided with a limiting piece, the cylinder has a piston hole perpendicular to an axial direction of the cylinder and penetrating through the cylinder, and a projection of the piston hole in a penetrating direction is circular; the piston is disposed in the piston hole in a form-fit manner and is slid in the piston hole in a reciprocating manner, a side wall of the piston is provided with a thrust groove, a bottom surface of the thrust groove forms a thrust surface on the side wall of the piston, and the thrust groove does not penetrate through two ends of the side wall of the piston along an axial length of the piston; and the limiting piece abuts against the thrust surface.
Claims
1. A piston limiting structure, comprising: a cylinder, having a piston hole perpendicular to an axial direction of the cylinder and penetrating through the cylinder, wherein a projection of the piston hole in a penetrating direction is circular; a piston, disposed in the piston hole in a form-fit manner and slid in the piston hole in a reciprocating manner, wherein a side wall of the piston is provided with a thrust groove, a bottom surface of the thrust groove forms a thrust surface on the side wall of the piston, and the thrust groove does not penetrate through two ends of the side wall of the piston along an axial length of the piston; and a flange, provided with a limiting piece, wherein the limiting piece abuts against the thrust surface to limit the piston to be rotated around an axis of the piston itself.
2. The piston limiting structure according to claim 1, wherein, the thrust surface is perpendicular to the axial direction of the cylinder.
3. The piston limiting structure according to claim 2, wherein, the flange comprises a lug boss, an end face of the cylinder is provided with an assembling hole penetrating to the piston hole, the lug boss and the assembling hole are insertion-connected in the form-fit manner, so that the end face of the cylinder abuts against an end face of the flange, and the cylinder is rotation-connected with the flange, the limiting piece is disposed on the lug boss, an end face at one side of the limiting piece abuts against the thrust surface to limit the piston to be rotated around the axis of the piston itself.
4. The piston limiting structure according to claim 3, wherein, while the lug boss is cooperated with the assembling hole, it is satisfied:
h.sub.2≥h.sub.3 wherein, the h.sub.2 is a distance of the piston hole from an endpoint along the axial direction of the cylinder to an end face at one side, close to the endpoint, of the cylinder, and the h.sub.3 is a height of the lug boss along the axial direction of the cylinder.
5. The piston limiting structure according to claim 2, wherein, the flange is provided with a sink groove, the end face of the cylinder is provided with a short shaft protruded outwardly, the short shaft is insertion-connected with the sink groove in the form-fit manner, so that the end face of the cylinder abuts against the end face of the flange, and the cylinder is rotation-connected with the flange, an end face of the short shaft is provided with an assembling hole penetrating to the piston hole, the limiting piece is disposed in the assembling hole, an end face at one side of the limiting piece abuts against the thrust surface to limit the piston to be rotated around the axis of the piston itself.
6. The piston limiting structure according to claim 4, wherein, while the end face at one side of the limiting piece abuts against the thrust surface, it is satisfied:
h.sub.1+h.sub.2≥h.sub.5 wherein, the h.sub.1 is a groove depth of the thrust groove, the h.sub.2 is the distance of the piston hole from the endpoint along the axial direction of the cylinder to the end face at one side, close to the endpoint, of the cylinder, and the h5 is a height from the end face at one side of the limiting piece to an end face at one side, close to the limiting piece, of the flange, a difference value of h5 and h.sub.1+h.sub.2 is 0-0.05 mm.
7. The piston limiting structure according to claim 4, wherein, while the end face at one side of the limiting piece abuts against the thrust surface, it is satisfied:
h.sub.1+h.sub.2≤h.sub.5 wherein, the h.sub.1 is a groove depth of the thrust groove, the h.sub.2 is the distance of the piston hole from the endpoint along the axial direction of the cylinder to the end face at one side, close to the endpoint, of the cylinder, and the h.sub.5 is a height from the end face at one side of the limiting piece to an end face at one side, close to the limiting piece, of the flange, a difference value of h.sub.5 and h.sub.1+h.sub.2 is 0-0.05 mm.
8. The piston limiting structure according to claim 1, wherein, the thrust groove is disposed in a position of ½ of the axial direction of the piston.
9. The piston limiting structure according to claim 8, wherein, while the piston is reciprocated to be slid in the piston hole, it is satisfied:
L.sub.1−L.sub.2≥S wherein, the L.sub.1 is a length of the thrust groove along an axial direction of the piston, the L.sub.2 is a length of the limiting piece along the axial direction of the piston, and the S is a stroke of the piston slid in the cylinder.
10. The piston limiting structure according to claim 1, wherein, the limiting piece comprises a circular ring structure.
11. The piston limiting structure according to claim 10, wherein, the limiting piece is integrally formed with the flange.
12. The piston limiting structure according to claim 11, wherein, a diameter of the limiting piece is less than a diameter of the assembling hole, so that an avoidance space is formed on the flange.
13. The piston limiting structure according to claim 10, wherein, the limiting piece comprises a limiting ring, an end face at one end of the limiting ring abuts against the flange, and an end face at the other end abuts against the thrust surface.
14. The piston limiting structure according to claim 13, wherein, a diameter of the limiting ring is equal to the diameter of the assembling hole, a part of an outer side wall of the limiting ring circumferentially abuts against a side wall of an assembling hole of the cylinder, so that the limiting ring is limited to be radially moved.
15. The piston limiting structure according to claim 14, wherein, the limiting ring is made of a wear-resistant material.
16. The piston limiting structure according to claim 1, wherein, the flange comprises at least one of an upper flange and a lower flange.
17. A compressor, comprising: a rotation shaft; an upper flange; a lower flange; a cylinder sleeve, disposed between the upper flange and the lower flange; and the piston limiting structure according to claim 1, the cylinder is disposed in the cylinder sleeve, the rotation shaft successively passes through the upper flange, the cylinder sleeve, and the lower flange, the cylinder is driven to be rotated by the rotation shaft.
18. A heat exchange apparatus, comprising the piston limiting structure according to claim 1.
19. The heat exchange apparatus according to claim 18, wherein the heat exchange apparatus is an air conditioner.
20. The piston limiting structure according to claim 5, wherein, while the end face at one side of the limiting piece abuts against the thrust surface, it is satisfied:
h.sub.1+h.sub.2≥h.sub.5 wherein, the h.sub.1 is a groove depth of the thrust groove, the h.sub.2 is the distance of the piston hole from the endpoint along the axial direction of the cylinder to the end face at one side, close to the endpoint, of the cylinder, and the h5 is a height from the end face at one side of the limiting piece to an end face at one side, close to the limiting piece, of the flange, a difference value of h5 and h.sub.1+h.sub.2 is 0-0.05 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] In order to more clearly describe specific implementation modes of the disclosure or technical schemes in an art known to inventors, drawings to be used in descriptions of the specific implementation modes or an art known to inventors are briefly introduced below. Apparently, the drawings in the following descriptions are some of the implementation modes of the disclosure, and other drawings may also be obtained by those of ordinary skill in the art without creative work according to these drawings.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0077] Technical schemes of the disclosure are clearly and completely described below in combination with drawings. Apparently, described embodiments are a part of the embodiments of the disclosure, not all of the embodiments. Based on the embodiments in the disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within a scope of protection of the disclosure. In addition, technical features involved in the different embodiments of the disclosure described below may be combined with each other as long as there is no conflict between them.
[0078] A rotary cylinder piston compressor in an art known to inventors includes a flange, a cylinder sleeve, a cylinder, a piston and a rotation shaft, based on a crosshead shoe principle, the piston is reciprocated to be slid relative to the cylinder during a rotation process, thereby two ends of the piston form a compression chamber and an exhaust chamber with the cylinder and the cylinder sleeve. For the piston of the rotary cylinder piston compressor, a degree of freedom of auto-rotation of the piston around an axis of the piston itself needs to be limited. The piston limiting structure provided by some embodiment of the disclosure may be used for the rotary cylinder piston compressor in an art known to inventors, thereby it is achieved that the piston is limited.
[0079] It is to be noted that a limiting relation between the flange and the cylinder may include an inner circle support and an outer circle support. The inner circle support means that an end face of the cylinder is provided with a circular assembly through hole, the flange is provided with a lug boss corresponding to it, the lug boss is insertion-connected in the assembly through hole, and a side wall of the lug boss abuts against an inner wall of the assembly through hole, because of form-fit of two parties, the cylinder is radially limited while the cylinder is rotated around the lug boss. The outer circle support means that the end face of the cylinder is provided with a circular protruded short shaft, the flange is provided with a corresponding sink groove, the short shaft is insertion-connected in the sink groove, and an outer wall of the short shaft abuts against a side wall of the sink groove, and because of form-fit of two parties, the cylinder is radially limited while the short shaft of the cylinder is rotated in the sink groove.
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[0081] As shown in
[0082] As shown in
[0083] The lower flange 5 is provided with a limiting piece 52, an end face of the limiting piece 52 abuts against the thrust surface 221 to limit the piston 2 to be rotated around the axis of the piston itself. In some embodiments, a cylindrical lug boss 51 is formed in the middle of an upper end face of the lower flange 5, the limiting piece 52 is integrally formed on the lug boss 51, a cross section of the limiting piece 52 is circular, a middle portion of the lower flange 5 is provided with an eccentric shaft hole, and the shaft hole successively penetrates through the limiting piece 52, the lug boss 51 and the lower flange 5.
[0084] As shown in
[0085] In some embodiments, the piston 2 is rotated to be reciprocated relative to the limiting piece 52 in a working state, thereby it is guaranteed that the piston 2 does not collide with the limiting piece 52 in a process of a rotation reciprocating motion, while the piston 2 is reciprocated to be slid in the piston hole 11, it is satisfied:
L.sub.1−L.sub.2≥S
[0086] Herein, as shown in
[0087] While L1−L2=S, and the piston 2 is slid to a destination position of the stroke in the piston hole 11, a side wall of the thrust groove 22 and an outer side wall of the limiting piece are just located in a limit position of non-contact, at this moment, the piston 2 does not collide with the limiting piece 52. While L1−L2>S, and the piston 2 is reciprocated to be slid in the piston hole 11, the side wall of the thrust groove 22 does not contact with the outer side wall of the limiting piece 52 always, therefore the piston 2 does not collide with the limiting piece 52, and the compressor is worked more stably and reliably.
[0088] On this basis, a diameter of the limiting piece 52 is set to be less than a diameter of the lug boss 51, thus an avoidance space 53 is formed on the lug boss 51. As shown in
[0089] In some embodiments, as shown in
[0090] While the upper end face of the limiting piece 52 abuts against the thrust surface 221, it is satisfied:
h.sub.1+h.sub.2=h.sub.3+h.sub.4
[0091] At this moment, the upper end face of the limiting piece 52 and the thrust surface 221 are located in a critical position of abutting, there is no vertical acting force between two planes, and the piston 2 is limited by the limiting piece 52 at the same time, the piston 2 is prevented from being auto-rotated.
[0092] While the upper end face of the limiting piece 52 abuts against the thrust surface 221, it is satisfied:
h.sub.1+h.sub.2>h.sub.3+h.sub.4
[0093] At this moment, a minute clearance A exists between the upper end face of the limiting piece 52 and the thrust surface 221 of the piston 2, while the piston 2 has a tendency to auto-rotate, the thrust surface 221 of the piston 2 is inclined and contacts with the end face of the limiting piece 52, an effect of limiting the auto-rotation of the piston 2 is achieved, because the fit clearance A is small enough, an auto-rotation angle of the piston 2 is small, and the piston 2 does not collide with the cylinder sleeve 3. It is to be noted that, in this case, a certain minute clearance A exists between the piston 2 and the limiting piece 52, Δ≤0.05 mm, therefore the auto-rotation tendency of the piston 2 is very small, it is not enough to collide a cylinder wall at a compression end portion. However, for assembly, because there may be an assembly clearance between the piston 2 and the limiting piece 52, machining and assembling accuracy requirements to the thrust surface 221 of the piston 2 and the limiting piece 52 are lower, a machining cost is correspondingly reduced, and large-scale machining and production are easy.
[0094] While the upper end face of the limiting piece 52 abuts against the thrust surface 221, it is satisfied:
h.sub.1+h.sub.2<h.sub.3+h.sub.4
[0095] At this moment, the piston 2 is jacked up to a certain small height η by the limiting piece 52, gravities of the piston 2 and the cylinder 1 need to be loaded by the limiting piece 52, the piston 2 is limited to be auto-rotated by the own gravity of the piston 2, and the limiting effect is better. At the same time, clearances between the upper and lower side walls of the piston 2 and the cylinder 1 are adjusted by adjusting a numerical range of the η, η≤0.05 mm, a numerical value of the η is adjusted by finish machining, so that the assembly accuracy of the piston 2 and the cylinder 1 is higher, thereby the fit clearances between the upper and lower side walls of the piston 2 and the inner wall of the cylinder 1 are the same, the work of the piston 2 is more stable and reliable, and it is beneficial to lubrication of an oil path, so the friction power consumption is reduced.
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[0097] As shown in
[0098] In the embodiments, other structures and working principles of the piston limiting structure are the same as the above embodiments, so it is not repeatedly described here.
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[0106] As shown in
[0107] In some embodiments, the h.sub.1 is a groove depth of the thrust groove 22, the h.sub.2 is the shortest distance from the piston hole 11 of the cylinder 1 to the end face of the cylinder 1, and the h.sub.5 is a height from the upper end face of the limiting piece 52 to the upper end face of the lower flange 5, while the upper end face of the limiting piece 52 abuts against the thrust surface 221, it is satisfied:
h.sub.1+h.sub.2=h.sub.5
[0108] At this moment, the upper end face of the limiting piece 52 and the thrust surface 221 are located in the critical position of abutting, there is no vertical acting force between two mutual planes, at the same time the piston 2 is limited by the limiting piece 52, and the piston 2 is prevented from being auto-rotated.
[0109] While the upper end face of the limiting piece 52 abuts against the thrust surface 221, it is satisfied:
h.sub.1+h.sub.2>h.sub.5
[0110] At this moment, a minute clearance A exists between the upper end face of the limiting piece 52 and the thrust surface 221 of the piston 2, while the piston 2 has a tendency to auto-rotate, the thrust surface 221 of the piston 2 is inclined and contacts with the end face of the limiting piece 52, an effect of limiting the auto-rotation of the piston 2 is achieved, because the fit clearance A is small enough, an auto-rotation angle of the piston 2 is small, and the piston 2 does not collide with the cylinder sleeve 3. It is to be noted that, in this case, a certain minute clearance A exists between the piston 2 and the limiting piece 52, Δ≤0.05 mm, therefore the auto-rotation tendency of the piston 2 is very small, it is not enough to collide a cylinder wall at a compression end portion. However, for assembly, because there may be an assembly clearance between the piston 2 and the limiting piece 52, machining and assembling accuracy requirements to the thrust surface 221 of the piston 2 and the limiting piece 52 are lower, a machining cost is correspondingly reduced, and large-scale machining and production are easy.
[0111] While the upper end face of the limiting piece 52 abuts against the thrust surface 221, it is satisfied:
h.sub.1+h.sub.2<h.sub.5
[0112] At this moment, the piston 2 is jacked up to a certain small height η by the limiting piece 52, gravities of the piston 2 and the cylinder 1 need to be loaded by the limiting piece 52, the piston 2 is limited to be auto-rotated by the own gravity of the piston 2, and the limiting effect is better. At the same time, a clearances between the upper side wall of the piston 2 and the cylinder 1 and a clearances between the lower side wall of the piston 2 and the cylinder 1 are adjusted by adjusting a numerical range of the η, η≤0.05 mm, a numerical value of the η is adjusted by finish machining, so that the assembly accuracy of the piston 2 and the cylinder 1 is higher, thereby the fit clearances between the upper and lower side walls of the piston 2 and the inner wall of the cylinder 1 are the same, the work of the piston 2 is more stable and reliable, and it is beneficial to lubrication of an oil path, so the friction power consumption is reduced.
[0113] In some embodiments, a limiting principle of the lower flange 5 and the piston 2 is the same as the embodiments, and it is not repeatedly described here.
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[0115] In the embodiments, a lower end face of the limiting ring 521 abuts against an upper end face of the sink groove 54 of the lower flange 5, and an upper end face of the limiting ring 521 abuts against the thrust surface 221 of the piston, thereby the auto-rotation of the piston 2 is limited. As shown in
h.sub.6−h.sub.7=h.sub.5
[0116] On this basis, a relation between the h.sub.5 and the h.sub.1 and h.sub.2 is as described in the above embodiments, and is not repeatedly described here.
[0117] It is to be noted that, in the embodiments, an inner diameter of the limiting ring 521 is matched with a section diameter of the rotation shaft 6, thereby the limiting ring 521 is radially limited by the rotation shaft 6, the piston 2 is avoided from colliding with the limiting ring 521 in the reciprocating rotation motion, and an avoidance space 53 is formed between the assembling hole 12 of the cylinder 1 and the limiting ring 521, the beneficial effects are as described above. In some embodiments, the outer diameter of the limiting ring 521 is the same as the diameter of the assembling hole 12, thereby the limiting ring 521 is limited by the inner wall of the assembling hole 12 of the cylinder 1.
[0118] On the basis of the above embodiments, the piston limiting structure of the disclosure may also have other replaceable embodiments.
[0119] In an eleventh embodiment, the upper flange and the upper short shaft of the cylinder adopt the outer circle support structure, at the same time the limiting structure as in the ninth or tenth embodiment is adopted between the upper flange and the cylinder.
[0120] In a twelfth embodiment, the upper and lower flanges and the upper and lower short shafts of the cylinder all adopt the outer circle support structure, at the same time one or arbitrary combinations of the limiting structures as in the ninth and tenth embodiments are adopted.
[0121] In a second aspect, some embodiments of the disclosure further provide a compressor, as shown in
[0122] In a third aspect, some embodiments of the disclosure further provide a heat exchange apparatus, and the heat exchange apparatus includes the above compressor or piston limiting structure. The heat exchange apparatus is an air conditioner or a refrigerator.
[0123] Apparently, the above embodiments are merely examples for clear description, and are not intended to limit the implementation modes. Other changes or modifications in different forms may be made on the basis of the above description by those of ordinary skill in the art. There is no need and may not be an exhaustive list of all of the implementation modes. The apparent changes or modifications derived from this are still within the scope of protection of the present disclosure.