Perforating gun assembly having seal element of tandem seal adapter and coupling of housing intersecting with a common plane perpendicular to longitudinal axis
11788389 · 2023-10-17
Assignee
Inventors
- Frank Haron Preiss (Bonn, DE)
- Thilo Scharf (Donegal, IE)
- Liam McNelis (Bonn, DE)
- Eric Mulhern (Edmonton, CA)
- David C. Parks (Calgary, CA)
- Christian Eitschberger (Munich, DE)
Cpc classification
F42D1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/119
FIXED CONSTRUCTIONS
E21B43/11855
FIXED CONSTRUCTIONS
F42C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/119
FIXED CONSTRUCTIONS
F42C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A perforating gun assembly may include a first housing extending along a longitudinal axis and a tandem seal adapter (TSA). The first housing may include a coupling provided at a first end of the first housing. The TSA may include a TSA body and a seal element provided on an outer surface of the TSA body. At least part of the TSA may be positioned inside the first housing such that the seal element and the coupling intersect with a common plane that is perpendicular to the longitudinal axis.
Claims
1. A wellbore tool string comprising: a first perforating gun having a first gun carrier extending along a longitudinal axis; a first shaped charge carrier provided within the first gun carrier, the first shaped charge carrier configured for receiving a first shaped charge; a second perforating gun having a second gun carrier extending along the longitudinal axis; a second shaped charge carrier provided within the second gun carrier, the second shaped charge carrier configured for receiving a second charge; a tandem seal adapter (TSA) in sealing engagement with the first gun carrier, the TSA comprising: a TSA body and a first seal element provided on an outer surface of the TSA body; a bore extending through the TSA body; and a bulkhead provided within the bore and configured to provide electrical connectivity through the bore, the bulkhead comprising: an outer body provided within the bore and having a bulkhead surface perpendicular to the longitudinal axis in contact with the TSA, wherein the outer body is non-conductive; and an electrical contact assembly extending through the outer body, the electrical contact assembly comprising a first electrical contact provided at a first end of the outer body; wherein: the first perforating gun and the second perforating gun are coupled to each other at a coupling region; the first gun carrier comprises first threads formed on the first gun carrier at a first end of the first gun carrier; the second gun carrier comprises second threads formed on the second gun carrier at a first end of the second gun carrier; the first threads are engaged with the second threads in the coupling region; and the TSA is positioned inside the first gun carrier and inside the second gun carrier such that the first seal element, the first threads, and the second threads intersect with a common plane that is perpendicular to the longitudinal axis.
2. The wellbore tool string of claim 1, wherein the electrical contact assembly further comprises: a second electrical contact provided at a second end of the outer body; wherein the first electrical contact is in electrical communication with the second electrical contact.
3. The wellbore tool string of claim 2, further comprising: a first gun electrical contact provided within the first gun carrier; and a second gun electrical contact provided within the second gun carrier; wherein the first electrical contact is configured to make wireless electrical contact with the first gun electrical contact; and the second electrical contact is configured to make wireless electrical contact with the second gun electrical contact.
4. The wellbore tool string of claim 2, wherein the second electrical contact is coaxial with the first electrical contact, the bore, and the TSA body.
5. The wellbore tool string of claim 1, wherein: the first gun carrier contacts a first surface of the TSA body; and the first end of the second gun carrier contacts a second surface of the TSA body.
6. The wellbore tool string of claim 1, wherein: a TSA maximum outer diameter of the TSA is smaller than a first gun carrier maximum outer diameter of the first gun carrier; and the TSA maximum outer diameter is smaller than a second gun carrier maximum outer diameter of the second gun carrier.
7. The wellbore tool string of claim 1, wherein: the first seal element is provided to a first side in an axial direction relative to a TSA maximum outer diameter region; and a second seal element is provided on the outer surface of the TSA body to a second side in the axial direction relative to the TSA maximum outer diameter region opposite the first side.
8. The wellbore tool string of claim 1, further comprising a conductive contact provided within the first gun carrier; wherein a surface of the electrical contact assembly that is non-parallel to the longitudinal axis is in wireless electrical contact with the conductive contact.
9. The wellbore tool string of claim 1, wherein the TSA body is formed of a singular, monolithic piece of material.
10. The wellbore tool string of claim 1, wherein the tandem seal adapter is in sealing engagement with the second gun carrier.
11. The wellbore tool string of claim 1, wherein the TSA comprises: a TSA maximum radius portion; wherein a portion of the first carrier abuts the TSA maximum radius portion; and a portion of the second carrier abuts the TSA maximum radius portion.
12. The wellbore tool string of claim 1, wherein the TSA comprises: a first TSA region having a first TSA outer diameter; a second TSA region having a second TSA outer diameter, the second TSA outer diameter being larger than the first TSA outer diameter; a third TSA region having a third TSA outer diameter, the third TSA outer diameter being smaller than the second TSA outer diameter; a first shoulder surface extending from an outer surface of the first TSA region to an outer surface of the second TSA region; and a second shoulder surface extending from an outer surface of the third TSA region to the outer surface of the second TSA region; wherein the second TSA region is disposed between the first TSA region and the third TSA region in the axial direction; a portion of the first carrier abuts the first shoulder surface; and a portion of the second carrier abuts the second shoulder surface.
13. The wellbore a portion of the bore overlapping in the axial direction with an entirety of the TSA body having an outer diameter equal to a maximum outer diameter of the TSA body has a constant bore diameter.
14. The wellbore tool string of claim 1, wherein an axial position of a portion of a maximum outer diameter region of the TSA body overlaps with the bulkhead in an axial direction.
15. The wellbore tool string of claim 1, wherein a line from any point within the bore to any point radially outward from the TSA body overlapping in the axial direction with the TSA body intersects the TSA body.
16. The wellbore tool string of claim 1, further comprising a sealing contact between the bulkhead and the TSA body.
17. The wellbore tool string of claim 1, further comprising a first detonator provided within the first gun carrier, wherein the first detonator is in electrical communication with the electrical contact assembly.
18. The wellbore tool string of claim 17, wherein the first detonator is in wireless electrical contact with the electrical contact assembly.
19. The wellbore tool string of claim 1, further comprising: a first top connector provided within the first gun carrier; a first bottom connector provided within the second gun carrier; a second top connector provided within the second gun carrier; a second bottom connector provided within the second gun carrier; wherein the TSA is positioned between the first top connector and the second bottom connector.
20. The wellbore tool string of claim 1, wherein the electrical contact assembly is spring-loaded.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other objects and advantages will become apparent upon reading the detailed description and upon referring to specific embodiments thereof that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments and are not therefore to be considered to be limiting of its scope, exemplary embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION
(37) In the following description and accompanying FIGS., the same numerical references refer to similar elements throughout the FIGS. and text. Furthermore, for the sake of simplicity and clarity, namely so as not to unduly burden the FIGS. with several reference numbers, only certain FIGS. have been provided with reference numbers, and components and features of the embodiments illustrated in other FIGS. can be easily inferred therefrom. The embodiments, geometrical configurations, and/or dimensions shown in the FIGS. are for exemplification purposes only. Various features, aspects and advantages of the embodiments will become more apparent from the following detailed description.
(38) Moreover, although some of the embodiments were primarily designed for well bore perforating, for example, they may also be used in other perforating scenarios or in other fields, as apparent to a person skilled in the art. For this reason, expressions such as “gun system”, etc., as used herein should not be taken as to be limiting, and includes all other kinds of materials, objects and/or purposes with which the various embodiments could be used and may be useful. Each example or embodiment are provided by way of explanation, and is not meant as a limitation and does not constitute a definition of all possible embodiments.
(39) In addition, although some of the embodiments are illustrated in the accompanying drawings comprise various components and although the embodiment of the adjustment system as shown consists of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential and thus should not be taken in their restrictive sense, i.e. should not be taken as to limit the scope. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperations thereinbetween, as well as other suitable geometrical configurations may be used for the adjustment systems, and corresponding parts, according to various embodiments, as briefly explained and as can easily be inferred herefrom by a person skilled in the art, without departing from the scope.
(40) Referring to
(41) The gun system 10 includes at least one bottom connector 22 for terminating the detonation cord 20 in the gun system. As better shown in
(42) In an embodiment, the gun system also includes a detonator 26 energetically coupled to the detonation cord 20.
(43) As better shown in
(44) Hence, a user can build multiple configurations of gun systems using various combinations of basic components. A first of these basic components includes a top connector. Another basic component is a single charge holder that centralizes a single shaped charge. The holder is adapted to be stacked and configured into 0, 30, 60, up to 360 degrees or any other combination of these phases for any specified length. Another basic component is a bottom connector that terminates the detonation cord in the gun. The bottom connector may carry as well an electrical connection therethrough. The bottom connector may also double as an imperial measurement stackable spacer to provide any gun shot density up to, for example, 6 shots per foot. Alternately, another bottom connector may be provided or configured to double as a metric measurement stackable spacer to provide any gun shot density up to, for example, 20 shots per meter. Another basic component includes a push-in detonator that does not use wires to make necessary connections. The push-in detonator may uses spring-loaded connectors, thus replacing any required wires and crimping.
(45) Therefore, within the self-centralizing charge holder system, any number of spacers can be used with any number of holders for any specific metric or imperial shot density, phase and length gun system.
(46) In an embodiment, only two pipe wrenches are required for assembly on site of the gun system, as no other tools are required.
(47) In an embodiment, the top connector 14 provides energetic coupling between the detonator and detonating cord.
(48) In an embodiment, each of the top connector 14, stackable charge holder 16 and bottom connector 22 are configured to receive electrical connections therethrough.
(49) In an embodiment, all connections are made by connectors, such as spring-loaded connectors, instead of wires, with the exception of the through wire that goes from the top connector 14 to the bottom connector 22, whose ends are connectors.
(50) In an embodiment, components of the assembly may include molded parts, which may also be manufactured to house the wiring integrally, through, for instance, overmolding, to encase the wiring and all connectors within an injection molded part. For example, the charge holder 16 could be overmolded to include the through wire.
(51) In an embodiment, and as shown in
(52) In an embodiment and as shown in
(53) In an embodiment, as shown in
(54) In an embodiment, as better shown in
(55) In an embodiment, the tandem seal adapter 48 is a two-part tandem seal adapter (not shown) that fully contains the bulkhead assembly 58 (comprised of multiple small parts as shown, for instance, in
(56) In an embodiment and as better shown in
(57) In an embodiment as shown in
(58) In an embodiment and as better shown in
(59) In an embodiment and as shown for example in
(60) In another embodiment, the rotation coupling 30 may either include a polygon-shaped protrusion, or a polygon-shaped recess configured to engage the polygon-shaped protrusion of an adjacent rotation coupling. The polygon can be 12-sided for example for 30 degree increments.
(61) In another embodiment, the top and bottom subs work with off the shelf running/setting tools as would be understood by one of ordinary skill in the art.
(62) In one embodiment and as shown in
(63) In an embodiment, final assembly of the tool string requires only two pipe wrenches. No tools are required to install the detonator or any electrical connections.
(64) An object is to also provide a perforation gun system kit having the basic component parts described above and capable of being assembled within an outer gun carrier.
(65) In an embodiment, a method for assembling a perforation gun system is provided, to which a certain number of optional steps may be provided. The steps for assembling the gun system for transport include the steps of:
(66) providing a perforation gun system kit having component parts capable of being assembled within an outer gun carrier (element 12 in
(67) wherein each of the top connector, at least one stackable charge holder and at least one bottom connector comprise a coupling having a plurality of rotational degrees of freedom for providing a selectable rotation between each of the top connector, at least one stackable charge holder and at least one bottom connector;
(68) assembling a plurality of the stackable charge holders in a predetermined phase to form a first gun assembly;
(69) running the detonation cord into a bottommost bottom connector;
(70) assembling the bottommost bottom connector onto the assembled plurality of stackable charge holders;
(71) running a through wire between the bottommost bottom connector and the top connector, so that the through wire goes from the top connector to the bottom connector;
(72) clicking the detonation cord into recesses formed in capturing projections, the capturing projections being provided in each of the charge holders;
(73) running the detonation cord into the top connector;
(74) cutting the detonating cord, if the detonating cord is not precut a predetermined length; and
(75) installing charges into each of the charge holders.
(76) In an embodiment, the method further includes, prior to transport, the steps of:
(77) pushing assembled components together to engage all pin connections therebetween; and
(78) carrying out a continuity test to ensure complete connectivity of the detonating chord.
(79) In an embodiment, on location, to complete the assembly, the method further comprises the steps of
(80) threading on the previously assembled components a bottom sub (element 70 on
(81) installing and connecting the detonator;
(82) pushing in a tandem seal adapter with o-rings onto the first gun assembly;
(83) pushing in a bulkhead (element 58 in
(84) threading a subsequent gun assembly onto the first gun assembly or threading a top sub (element 72 in
(85) Of course, the scope of the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system should not be limited by the various embodiments set forth herein, but should be given the broadest interpretation consistent with the description as a whole. The components and methods described and illustrated are not limited to the specific embodiments described herein, but rather, features illustrated or described as part of one embodiment can be used on or in conjunction with other embodiments to yield yet a further embodiment. Further, steps described in the method may be utilized independently and separately from other steps described herein. Numerous modifications and variations could be made to the above-described embodiments without departing from the scope of the FIGS. and claims, as apparent to a person skilled in the art.
(86) In this specification and the claims that follow, reference will be made to a number of terms that have the following meanings. The singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Further, reference to “top,” “bottom,” “front,” “rear,” and the like are made merely to differentiate parts and are not necessarily determinative of direction. Similarly, terms such as “first,” “second,” etc. are used to identify one element from another, and unless otherwise specified are not meant to refer to a particular order or number of elements.
(87) As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while taking into account that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be.”
(88) As used in the claims, the word “comprises” and its grammatical variants logically also subtend and include phrases of varying and differing extent such as for example, but not limited thereto, “consisting essentially of” and “consisting of.”
(89) Advances in science and technology may make equivalents and substitutions possible that are not now contemplated by reason of the imprecision of language; these variations should be covered by the appended claims. This written description uses examples to disclose the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system, including the best mode, and also to enable any person of ordinary skill in the art to practice same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system is defined by the claims, and may include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.