COFFEE BEANS ROASTING APPARATUS

Abstract

The invention concerns an apparatus (10) for roasting coffee beans comprising : - a roasting chamber (1), - an air driver (8) configured to drive air inside the roasting chamber through the bottom opening of said chamber, - a heater (9) configured to heat air driven inside the roasting chamber, - a chaff collector (3) connected to the roasting chamber through a first channel (31), - at least one beans collector (4) for fully roasted beans connected to the roasting chamber through at least one second channel (41), wherein said apparatus comprises a distributing device (5) configured to open either the first channel to the chaff collector (3) only or to the at least one second channel to the at least one beans collector only.

Claims

1. Apparatus for roasting coffee beans comprising: a roasting chamber an air driver configured to drive air inside the roasting chamber through a bottom opening of said chamber, a heater configured to heat air driven inside the roasting chamber, a chaff collector connected to the roasting chamber through a first channel, at least one collector for fully roasted beans connected to the roasting chamber through at least one second channel, and wherein said apparatus comprises a distributing device configured to open either the first channel to the chaff collector only or the at least one second channel to the at least one beans collector only.

2. Apparatus according to claim 1, wherein said apparatus comprises: several collectors for fully roasted beans, and a sub-distributing device, said device being: connected to the distributing device through the second channel, and connected to each of the fully roasted beans collectors through dedicated sub-channels, and configured to selectively open said dedicated sub-channels.

3. Apparatus according to claim 1, wherein said apparatus comprises at least one container for storing non-roasted beans and at least one device for dosing non-roasted beans from said at least one storing container and at least one third channel to dispense said dosed beans in the roasting chamber, and the distributing device is configured to open or close said at least one third channel.

4. Apparatus according to claim 1, wherein the distributing device comprises: one first fixed opening, said first opening connecting the roasting chamber to the first channel, at least one second fixed opening, said second opening connecting the roasting chamber to the at least one second channel, a movable selector configured to either close or open the first opening or the at least one second opening and configured to be positioned in at least two positions wherein: in one first position wherein only the first fixed opening is opened, in at least one second position wherein only the at least one second fixed opening is opened.

5. Apparatus according to claim 4 wherein: said apparatus comprises at least one third channel to dispense non-roasted beans in the roasting chamber, the distributing device comprises at least one third fixed opening, said third opening connecting the roasting chamber to said at least one third channel, the movable selector is configured to either close or open said at least one third opening, the movable selector is configured to close said at least one third fixed opening when the selector is positioned in the first position and when the selector is positioned in the second position, and the movable selector is configured to be positioned in at least one third position wherein the at least one third fixed opening is opened.

6. Apparatus according to claim 4, wherein: said apparatus comprises several beans collectors for fully roasted beans, and the distributing device comprises several second fixed openings, each second opening connecting the roasting chamber to one dedicated second channel of one dedicated roasted beans collector, and the movable selector is configured to be positioned in several second positions, wherein at each of said second position, only one of the second fixed openings is opened (that is the first fixed opening and the other second openings are closed).

7. Apparatus according to claim 1, wherein the distributing device comprises: a fixed body, said body comprising: the first fixed opening, the at least one second fixed opening, and wherein the movable selector comprises one aperture, said aperture being configured to cooperate with the first, the at least one second third-opening when the selector is moved in the first, and second position.

8. Apparatus according to claim 7, wherein the fixed body is the upper wall of the roasting chamber.

9. Apparatus according to claim 7, wherein the fixed body is connected to the top of the roasting chamber.

10. Apparatus according to claim 7, wherein the first channel, the at least one second channel are attached to the fixed body.

11. Method for roasting coffee beans with an apparatus said method comprises the steps of: introducing non-roasted coffee beans in a roasting chamber, then opening a first channel, in particular by positioning a selector in the first position, wherein only a first fixed opening is opened, and actuating an air flow driver and a heater to roast the coffee beans, then at the end of the roasting, opening a second channel, in particular by moving the selector in a second position, wherein only a second fixed opening is opened, and actuating the air flow driver to evacuate the beans to the-at least one bean collector.

12. Method according to claim 11, wherein the apparatus comprises a third channel, and during the step of introducing non-roasted coffee beans in the roasting chamber, said third channel is opened, in particular by moving the selector in the third position.

13. Method according claim 11, wherein the air flow driver is actuated so that the flow of air is lower during the roasting of the beans than during the evacuation of the roaster beans.

14. Method according to claim 11, wherein, during the roasting of the beans, the flow of air is adjusted to prevent beans to flow through the first channel, and, during the evacuation of the beans, the flow of air is adjusted to enable beans to flow through the second channel.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0117] Specific embodiments of the invention are now described further, by way of example, with reference to the following drawings in which :

[0118] FIG. 1 is a front view of a roasting apparatus according to the invention,

[0119] FIG. 2 is a perspective view of the roasting, the distributing and connecting device being removed,

[0120] FIG. 3 is a vertical cross section of the roasting apparatus along plane AA,

[0121] FIG. 4 is a vertical cross section of the chaff collector along plane BB,

[0122] FIGS. 5A to 5F illustrate the different elements of the distributing device,

[0123] FIG. 6 illustrates the control system of the roasting apparatus.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

[0124] FIGS. 1 and 2 are views of a roasting apparatus 10 according the invention.

[0125] The chassis supports : [0126] a roasting chamber 1, [0127] a non-roasted coffee beans storing and dosing container 2 [0128] a chaff collector 3, [0129] a roasted coffee beans collector 4, and [0130] an element 50 integrating the connecting functions with the chamber and the distributing device function.

[0131] Functionally, the roasting apparatus 10 is operable to store and dose non-roasted coffee beans in and from the container 2 and to roast dosed coffee beans in the roasting chamber 1. Chaffs generated during roasting operation are collected in the chaffs collector 3 and, at the end of the roasting operation, roasted beans are collected in the beans collector 4. The element 50 connects the roasting chamber 1 to the container 2 and the collectors 3, 4 and distributes beans and chaffs in and out of the roasting chamber 1 depending on the step of the roasting operation.

Roasting Chamber

[0132] As illustrated in FIG. 3 that is a vertical cross section along plane AA in FIG. 1, the roasting chamber 1 is configured to receive and hold beans and roast them by means of a flow of hot air introduced inside this chamber through its bottom opening 11.

[0133] The chamber 1 is configured to receive and hold the coffee beans introduced by the operator. In the preferred embodiment, the chamber 1 is removable from the frame 7, a handle being provided therefor. The chamber can be put aside the roasting apparatus : [0134] for the introduction or the removal of coffee beans (if the apparatus is deprived of beans container and doser, or in case of malfunction of the doser), or [0135] for cleaning and maintenance of the chamber once it is removed, or [0136] for cleaning of the housing part below and behind the chamber.

[0137] The bottom opening 11 of the chamber is configured to enable air to pass through, specifically it can comprise a perforated plate on which the beans can lie and through which air can flow upwardly. This perforated blade can comprise perforations designed to provide the air flow with a specific flow pattern inside the chamber. Preferably, the bottom of the roasting chamber is designed to create an upwardly swirl of hot air inside the chamber.

[0138] Below the chamber 1, the apparatus comprises an air flow driver and a heater, which are not illustrated.

[0139] The air flow driver is operable to generate a flow of air in direction of the bottom of the chamber. The generated flow is configured to heat the beans and to agitate and lift the beans. As a result the beans are homogenously heated. Specifically, the air flow driver can be a fan powered by a motor.

[0140] The heater is operable to heat the flow of air generated by the air flow driver. The heater is usually an electrical resistance positioned between the air flow driver and the bottom opening 11 of the chamber with the result that the flow of air is heated before it enters the chamber 1 to heat and to lift the beans.

[0141] The heater 3 is operable to apply a roasting profile to the beans, this roasting profile being defined as a curve of temperature against time. A temperature probe is usually positioned upstream the heater to measure the temperature of the hot air flow entering the chamber.

Non-roasted Coffee Beans Storing and Dosing Container

[0142] FIG. 3 illustrates the storing container 2 that holds non-roasted coffee beans. A dosing device 23 cooperates with the bottom of the container to dose and dispense the dose of non-roasted beans to the top opening 12 of the chamber as illustrated by the dotted arrows.

[0143] In this particular embodiment, the dosing device 23 is a barrel comprising at least one metering cavity and rotated by a motor 25 by teeth engagement between barrel and motor shaft. Other types of dosing devices can be used. From the dispensing outlet 24 of the dosing device beans fall by gravity in a chute 21 oriented in direction of the top opening 12 of the chamber.

Chaff Collector

[0144] The chaff collector is in flow communication with the chamber to receive chaffs that have been progressively separated from the beans during roasting and due to their light density are blown off with hot air and smoke generated during roasting to the chaff collector.

[0145] FIG. 4 is a vertical cross section of the roasting apparatus of FIG. 1 according to plane BB and illustrating the chaff collector 3. This collector comprises a container to receive the chaffs evacuated from the chamber through the channel 31 connected to the top of the container. Preferably the chaffs collector comprises a cyclone device to separate the light chaffs C from the hot smoke S transporting said chaffs from the roasting chamber. Arrow C illustrates the path of the chaffs in the cyclone, whereas arrow S illustrates the hot smoke S evacuated from the apparatus through a conduit 32. preferably, this conduit 32 is oriented to dispense the hot smoke S away from the front face of the roasting apparatus which is the place where the operator interacts with the apparatus.

[0146] The chaff collector 3 is removably attached to the chassis 7, for example through a holding arm 43 (FIG. 2) extending from the chassis and comprising means for removably attaching the collector to the arm (like a pin).

Roasted Beans Collector

[0147] The roasted beans collector 4 illustrated in FIG. 1 is in flow communication with the chamber to receive beans at the end of the roasting operation.

[0148] The roasted beans collector 4 is designed in a similar way as the chaffs collector. Beans are collected at the bottom of the collector whereas hot air is evacuated through the conduit 42. The beans collector 4 is removably attached to the chassis 7 in a similar way as the chaffs collector.

[0149] Consequently, each collector 3, 4 is dedicated either to roasted beans or to chaffs.

[0150] These collectors are positioned at different places, spaced apart one from the other.

[0151] The collector 4 of roasted beans can be designed to hold a quantity of beans corresponding to several operations of roasting ; it is not necessary to empty this container at each roasting operation, particularly if the same non-roasted beans are roasted successively with the same roasting recipe. This collector 4 can be manipulated, for example a part of the roasted beans can be withdrawn, while a roasting operation is happening in the roasting chamber.

Connecting and Distributing Device

[0152] FIGS. 5A to 5F illustrate the element 50 that holds the connecting and distributing functions.

[0153] FIG. 5A is an isolated upper view of the element 50 removed from the roasting apparatus 10. The top of this element is covered by a cover 53 except at the chute 21 forming a channel in direction of the roasting chamber. In FIG. 5A, the cover 53 is made transparent to show two other channels 31, 41 just below the cover : the first channel 31 enables the connection of the roasting chamber with the chaffs collector and the second channel 41 enables the connection of the roasting chamber with the beans collector.

[0154] FIG. 5B is a bottom view of the element 50 where these two channels 31 and 41 are apparent. When the element 50 is positioned inside the roasting apparatus, each of these channels 31, 41 emerges at one end 31a, 41a in one collector, 3 and 2 respectively, and at the other end 31b, 41b in the roasting chamber 1. The top of the roasting chamber is closed by the cover 53. In addition, the element 50 integrates the distributing device 5 configured to open either the first channel 31 to the chaff collector 3 only or the second channel 41 to the beans collector 4 only.

[0155] The element 50 is fully removable from the apparatus 10 as illustrated in FIG. 2. When it is positioned inside the apparatus as illustrated in FIG. 1, the element 50 is hold by the roasting chamber 1, the distributing device 5 cooperating with the top opening 12 of the chamber and forming the upper part of the roasting space as apparent from FIG. 3. Preferably the cooperation is designed to avoid air leaking during the roasting operation in the space formed by the roasting chamber 1 and the distributing device 5.

[0156] When the element 50 is positioned inside the apparatus as illustrated in FIG. 1, the ends 31a, 41a of the channels are positioned above each respective collector 3, 4 without being hold or retained by the collectors. Accordingly the collectors 3, 4 can be removed from the apparatus without having to remove the device 50 from the apparatus, for example the collector 4 can be removed during the roasting operation.

[0157] FIGS. 5C to 5E isolate and illustrate the distributing device 5 in a more detailed manner. The distributing device 5 comprises a fixed body 51 and a movable selector means 52 as illustrated in FIG. 5C.

[0158] The fixed body 51 is illustrated alone in FIG. 5D. This body 51 comprises three fixed openings 511, 512 and 513, each of them connecting the roasting chamber 1 with either the chaffs collector 3, through the channel 31, or the beans collector 34, through the channel 41, or the beans container 2, through the chute 21. Connections are established by three fixed openings 511, 512 and 513 here in the lateral wall of the fixed body. The selector means 52 is illustrated alone in FIG. 5E. It is a ring designed to be positioned inside the fixed body 51 and comprising one aperture 521 only that can be positioned in front of one of the openings 511, 512 or 513 only. As shown in FIG. 5F, the selector means is made movable by attachment to a gear mechanism 522 actuated by a motor (not illustrated) and enabling the movement of the aperture 521 relatively to the fixed body 51. As a result, the aperture 521 can be positioned selectively : [0159] in front of the aperture 513 to open the connection with the beans container 2 and the dosing unit 23 through the chute 21 during before the roasting operation as illustrated in FIG. 3. [0160] in front of the aperture 511 to open the connection with the chaffs collector 3 through the channel 31 during the roasting operation. In one embodiment, the size and the shape of the aperture 511 can be designed to enable chaffs only to pass through this aperture and to the collector 3 and prevent beans from passing. A sieve or mesh can also cover the opening to sieve chaffs from the beans. [0161] in front of the aperture 512 to open the connection with the beans collector 4 through the channel 41 at the end of the roasting operation. The beans are sent to this collector 4 by flowing non heated air from the bottom of the chamber. The other openings 512, 513 remain closed.

[0162] In the present embodiment, the fixed body and the selector means present the shapes of complementary rings. In alternative embodiments, other shapes can be envisaged like flat walls with fixed openings selectively openable by at least one translating door.

[0163] In an alternative embodiment, at least one of the three fixed openings in the fixed body can be at the top wall or cover and the selector means can be a disc with one aperture able to slide along the top wall to open and close the openings.

[0164] In the present embodiment, the fixed body 51 and the channels 31, 41, and 21 are made of one single piece of material.

[0165] In other embodiments, these elements can be separated and assembled one to the other or positioned closed one to the other to achieve the same functions and operations.

[0166] In the illustrate embodiment smoke evacuation 32, 42 are attached to the connecting and distributing device 50. In alternative embodiments these evacuations can be designed to be separate from this device 50.

Control System of the Roasting Apparatus

[0167] With reference to FIGS. 1, 5B and 6, the control system 80 will now be considered : the control system 80 is operable to control the components of the apparatus to roast coffee beans. The control system 80 typically comprises at a second level of roasting apparatus : a user interface 104, a processing unit 8, temperature probe 102, a power supply 105, a memory unit 101, sensors 103, optionally an actuator 522 for the distributing device, optionally a communication interface.

[0168] The user interface 104 comprises hardware to enable a user to interface with the processing unit 8, by means of user interface signal. More particularly, the user interface receives commands from a user, the user interface signal transfers the said commands to the processing unit 8 as an input. The commands may, for example, be an instruction to execute a roasting process and/or to adjust an operational parameter of the roasting apparatus 10 and/or to power on or off the roasting apparatus 10. The processing unit 8 may also output feedback to the user interface 104 as part of the roasting process, e.g. to indicate the roasting process has been initiated or that a parameter associated with the process has been selected or to indicate the evolution of a parameter during the process or to create an alarm or to urge the operator to actuate one of the device.

[0169] In a particular embodiment where the roasting apparatus does not comprise an actuator for the distributing device, the user interface can be used to urge the operator to position manually the selector means 522 of the distributing device in one specific position.

[0170] The hardware of the user interface may comprise any suitable device(s), for example, the hardware comprises one or more of the following : buttons, such as a joystick button, knob or press button, joystick, LEDs, graphic or character LDCs, graphical screen with touch sensing and/or screen edge buttons. The user interface 20 can be formed as one unit or a plurality of discrete units.

[0171] A part of the user interface can also be on a mobile app when the apparatus is provided with a communication interface 106 as described below. In that case the input and output can be transmitted to the mobile device through the communication interface 106.

[0172] The sensors are operable to provide an input signal to the processing unit 8 for monitoring of the roasting process and/or a status of the roasting apparatus. The input signal can be an analogue or digital signal. The sensors typically comprise at least one temperature probe 102 providing an input signal to the processing unit 8 for monitoring of the roasting process and one or more of the following sensors 103 : beans level sensor associated with the chamber 1, air flow rate sensor, position sensor associated with the chamber, the beans collector, the beans container and/or the chaff collector, position sensor associated with the selector means of the distributing device.

[0173] The processing unit 8 generally comprise memory, input and output system components arranged as an integrated circuit, typically as a microprocessor or a microcontroller. The processing unit 8 may comprises other suitable integrated circuits, such as : an ASIC, a programmable logic device such as a PAL, CPLD, FPGA, PSoC, a system on a chip (SoC), an analogue integrated circuit, such as a controller. For such devices, where appropriate, the aforementioned program code can be considered programmed logic or to additionally comprise programmed logic. The processing unit 8 may also comprise one or more of the aforementioned integrated circuits. An example of the later is several integrated circuits is arranged in communication with each other in a modular fashion e.g. : a slave integrated circuit to control the user interface 104 in communication with a master integrated circuit to control the air flow driver 13, the heater 14 and/or the actuator 522.

[0174] The power supply 105 is operable to supply electrical energy to the said controlled components and the processing unit 8. The power supply 105 may comprise various means, such as a battery or a unit to receive and condition a main electrical supply. The power supply 105 may be operatively linked to part of the user interface 104 for powering on or off the roasting apparatus 10.

[0175] The processing unit 8 generally comprises a memory unit 101 for storage of instructions as program code and optionally data. To this end the memory unit typically comprises : a nonvolatile memory e.g. EPROM, EEPROM or Flash for the storage of program code and operating parameters as instructions, volatile memory (RAM) for temporary data storage. The memory unit may comprise separate and/or integrated (e.g. on a die of the semiconductor) memory. For programmable logic devices the instructions can be stored as programmed logic.

[0176] The instructions stored on the memory unit 101 can be idealised as comprising a coffee beans roasting program.

[0177] At the beginning of a roasting process, the roasting program can effect control of the motorised actuators 231 and 522 of the dosing unit and the distributing device respectively if the apparatus comprises these actuators.

[0178] If the apparatus comprises a motorised actuator 522 for the distributing device, the processing unit 8 is operable to provide an output which is the actuation of this actuator until the aperture 521 is positioned in front of the third channel 21.

[0179] If the apparatus comprises a motorised actuator 231 for the dosing unit, the processing unit 8 is operable to provide an output which is the introduction of a quantity of non-roasted beans inside the chamber 1 through the third channel 21. This quantity of beans can be determined by input at the user interface 104.

[0180] If the apparatus does not comprise a dosing unit actuator, then the user interface 104 can provide an output to urge the operator to introduce the beans inside a container connected to the chamber through a through a channel 21 or through a chute 21.

[0181] If the apparatus does not comprise a dosing unit actuator, then the user interface 104 can provide an output to urge the operator to move manually the selector until the aperture 521 is positioned in front of the third channel or the chute 21.

[0182] Once the beans are introduced inside the chamber, the roasting program can effect control of the motorised actuator 522 of the distributing device to provide an output which is the actuation of this actuator until the aperture 521 is positioned in front of the first channel 31 to the chaffs collector. Alternatively, the roasting program can effect control of the user interface to urge the operator to move manually the selector until the aperture 521 is positioned in front of the first channel.

[0183] Then the coffee beans roasting program can implement the roasting operation by controlling of the air flow driver 2 and/or the heater 3 using signal of the temperature sensor 102.

[0184] The processing unit 8 is operable to : [0185] receive an input of the temperature probe 102, [0186] process the input according to roasting program code (or programmed logic) stored on the memory unit 101 (or eventually inputed from an external source such as the communication interface 106), [0187] provide an output, which is the roasting process according to the roasting recipe. More specifically the output comprises the operation of at least the heater 14 and the air flow driver 132.

[0188] The temperature measured by the temperature probe 102 is used to adapt the power of the heater 14 and/or the power of the air driver 13 in a feedback loop in order to apply a pre-determined roasting profile to the beans.

[0189] Depending on the type of control applied in the roaster, the heater 14 can be powered at one pre-determined power, meaning its temperature is constant, and in that case the power of the air driver 13 can be controlled based on the temperature monitored at the probe 102 in order to vary the time of contact of the flow air through the heater during its movement.

[0190] Alternatively, the air driver 13 can be powered at one pre-determined power, meaning the flow rate of air is constant, and in that case the power of the heater 14 can be controlled based on the temperature monitored at the probe 102 in order to heat more or less air during its passage through the heater.

[0191] In a last alternative, both heater 14 and air driver 13 can be controlled based on the monitoring of the temperature by probe 102.

[0192] At the end of the roasting operation, the processing unit is operable to provide an output, which is stopping the heater 14.

[0193] Simultaneously or subsequently, the program can effect control of the motorised actuator 522 of the distributing device to provide an output which is the actuation of this actuator until the aperture 521 is positioned in front of the second channel 41 to the roasted beans collector. Alternatively, the roasting program can effect control of the user interface to urge the operator to move manually the selector until the aperture 521 is positioned in front of the second channel.

[0194] During this operation, the processing unit is operable to provide an output, which is the operation of the air flow driver 13 in order to drive roasted beans out of the chamber.

[0195] In one embodiment, the air flow driver can be operated differently during the roasting operation and during the operation of evacuating the roasted beans from the roasting chamber. In particular, during roasting, the air flow driver can be operated to produce an air flow that does not enable the lifting of beans up to the opened first fixed opening and the first channel to the chaff collector, and at the end of the roasting, the air flow driver can be operated to produce a more powerful air flow that enables the lifting of the beans up to the opened second fixed opening and the second channel to the beans collector.

[0196] Although the invention has been described with reference to the above illustrated embodiments, it will be appreciated that the invention as claimed is not limited in any way by these illustrated embodiments.

[0197] Variations and modifications may be made without departing from the scope of the invention as defined in the claims. Furthermore, where known equivalents exist to specific features, such equivalents are incorporated as if specifically referred in this specification.

[0198] As used in this specification, the words “comprises”, “comprising”, and similar words, are not to be interpreted in an exclusive or exhaustive sense. In other words, they are intended to mean “including, but not limited to”.

TABLE-US-00001 List of references in the drawings roasting chamber 1 bottom openings 11 top opening 12 air flow driver 13 heater 14 storing container 2 third channel 21 container 22 dosing unit 23 actuator 231 outlet 24 chaff collector 3 first channel 31 channel ends 31a, 31b outlet duct 32 cyclone 33 beans collector 4 second channel 41 channel ends 41a, 41b outlet duct 42 arm 43 distributing device 5 body 51 first opening 511 second opening 512 third opening 513 selector means 52 aperture 521 upper cover 53 chassis 7 processing unit 8 control system 80 memory unit 101 temperature probe 102 sensors 103 user interface 104 communication interface 106 smoke S chaffs C