FLOW RESTRICTOR
20230323971 · 2023-10-12
Inventors
Cpc classification
F16K17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K47/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid-flow control device includes a valve aperture and a mounting member arranged downstream of the aperture. A valve member, movably mounted on the mounting member, controls the flow of fluid through the aperture. A control volume, defined between the mounting member and the valve member receives a control fluid from a control fluid feed. A variable flow restrictor is rotatably arranged within a restriction volume of the control fluid feed such that a flow path connecting the inlet, and the outlet, of the restriction volume is defined between the restrictor and the wall of the restriction volume. The restrictor is axi-symmetric about its axis of rotation.
Claims
1. A device for controlling the flow of fluid through a conduit from an upstream side of the device to a downstream side of the device, the device comprising: a valve aperture; a cylindrical mounting member arranged on the downstream side of the valve aperture; a valve member movably mounted on the outside of the cylindrical mounting member and arranged to move reciprocally to selectively open and close the valve aperture, thereby controlling the flow of the fluid through the valve aperture; a control volume defined between the cylindrical mounting member and the valve member; a housing, defining a control fluid feed for introducing a control fluid into the control volume to exert a control pressure on the valve member, wherein the control fluid feed comprises a restriction volume defined by the housing, the restriction volume comprising an inlet and an outlet; a variable flow restrictor, rotatably arranged within the restriction volume between the inlet and the outlet such that a flow path connecting the inlet and the outlet is defined between an outer surface of the variable flow restrictor and a wall of the restriction volume; wherein the variable flow restrictor is axi-asymmetric about its axis of rotation such that a cross-sectional area of the flow path in a plane parallel to the axis of rotation varies as the variable flow restrictor is rotated.
2. The device of claim 1, wherein the housing defines a bore that intersects the control fluid feed.
3. The device of claim 1, wherein the restriction volume is located at an intersection between the bore and the control fluid feed such that the bore also comprises the restriction volume.
4. The device of claim 2, wherein the variable flow restrictor is disposed within the bore.
5. The device of claim 4, wherein the variable flow restrictor extends longitudinally along an axis that is coaxial with a longitudinal axis of the bore.
6. The device of claim 2, wherein the bore and the variable flow restrictor extend through the full depth of the housing.
7. The device of claim 2, wherein a flow chamber is defined between a distal end of the variable flow restrictor and a distal end of the bore and wherein the flow chamber is in fluid communication with the flow path.
8. (canceled)
9. The device of claim 1, wherein the variable flow restrictor is arranged within the restriction volume such that the variable flow restrictor is prevented from moving along its longitudinal axis.
10. (canceled)
11. The device of claim 1, wherein the variable flow restrictor comprises a radially projecting stop to prevent axial movement of the variable flow restrictor.
12. The device of claim 1, wherein an outer surface of the variable flow restrictor defines a perimetrically extending groove in the outer surface of the variable flow restrictor.
13. The device of claim 12, wherein the groove extends around the perimeter of the variable flow restrictor by a distance by which the inlet and the outlet are perimetrically separated.
14. The device of claim 12, wherein the groove, together with the housing, define a portion of the flow path.
15. The device of claim 12, wherein the groove is longitudinally offset from the inlet or the outlet of the restriction volume.
16. The device of claim 1, wherein the width of the variable flow restrictor is less than the width of the restriction volume so as to define a portion of the flow path therebetween.
17. The device of claim 1, wherein the variable flow restrictor comprises a restriction feature that provides the axi-asymmetry of the variable flow restrictor.
18. The device of claim 17, wherein the restriction feature comprises a radial cut-out in the outer surface of the variable flow restrictor that extends perimetrically around a portion of the outer surface of the variable flow restrictor.
19. The device of claim 18, wherein the depth of the cut-out varies along the length of the cut-out around the perimeter of the variable flow restrictor.
20. The device of claim 17, wherein the restriction feature comprises a pair of diametrically opposed lobes, each extending radially from a central point.
21. (canceled)
22. The device of claim 17, wherein a cross-section of the restriction feature in a plane perpendicular to the axis of rotation of the variable flow restrictor has rotational symmetry.
23. (canceled)
24. A damping system for a fluid flow control device, the damping system comprising: a housing, defining a control fluid feed for introducing a control fluid to a control volume of the fluid flow control device, wherein the control fluid feed comprises a restriction volume defined by the housing, the restriction volume comprising an inlet and an outlet; and a variable flow restrictor, rotatably arranged within the restriction volume between the inlet and the outlet such that a flow path connecting the inlet and the outlet is defined between an outer surface of the variable flow restrictor and a wall of the restriction volume; wherein a cross-section of the variable flow restrictor in a plane perpendicular to the axis of rotation comprises two diametrically opposed lobes extending from the axis of rotation of the variable flow restrictor such that a cross-sectional area of the flow path in a plane parallel to the axis of rotation varies as the variable flow restrictor is rotated.
Description
[0087] Certain preferred embodiments for the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094] There are many industrial situations in which it is desirable to operate a control valve in order to regulate the flow of fluid through a pipe or conduit. In such systems, a valve member is arranged to respond to a pressure differential between a control pressure and an upstream or downstream pressure, which may fluctuate in time. As will now be described, embodiments of the present invention provide devices that are able to adjust the sensitivity of the valve member's response.
[0095]
[0096] In
[0097] The valve member 12, which has a cylindrical sheath portion 12a and an end cap 12b, is mounted on the outside of the cylindrical mounting member 10 such that it is able to move reciprocally along the outer surface of the cylindrical mounting member 10. The valve member 12 can thus move between a position in which the end cap 12b is sealed against the inner face of the housing 14 to fully close the valve aperture 16 (as shown in
[0098] The cylindrical mounting member 10 has a hollow central bore 18 in which a helical spring 20 is located. The spring 20 is positioned between a downstream inner surface of the central bore 18 and the end cap 12b of the valve member 12. Between them, the valve member 12 (i.e. its cylindrical sheath portion 12a and end cap 12b) and the cylindrical mounting member 10 (with its hollow central bore 18) define a control volume 22, which is sealed by an annular seal 25 that is located in a groove on the outside of the housing. The control volume 22 has a central portion within the hollow central bore 18 of the cylindrical mounting member 10 and a portion with a greater cross-sectional area adjacent the end cap 12b of the valve member 12, i.e. beyond the end of the cylindrical mounting member 10.
[0099] A duct 24 that is drilled through the flange 11 and housing 14 provides fluid communication between the control volume 22 and a pilot pressure regulator 26 (shown schematically) to allow the pilot pressure regulator 26 to introduce, i.e. to set, a control pressure in the control volume 22. A second duct 28 that is drilled through the housing 14 provides the pilot pressure regulator 26 with fluid communication with the upstream side 6 of the conduit 1. A third duct 30 that is drilled through the flange 11 (although, for the purposes of clarity, this is shown schematically in
[0100] As shown schematically in
[0101] The control loop 27 also includes an orifice 32 that provides a restriction in the duct 28 between the upstream side 6 of the conduit 1 and the pilot pressure regulator 26 (such that the pressure in the control loop 27 downstream of the orifice 32 is P.sub.3).
[0102] The duct 24 between the control volume 22 and the pilot pressure regulator 26 extends predominantly radially through the flange 11 and housing 14 of the device 2, into a control block 34 arranged on an external surface of the housing 14. The control block 34 is shown in more detail in
[0103]
[0104] The variable flow restrictor 4 is arranged within the bore 36. The variable flow restrictor 4 is substantially cylindrical and comprises an adjustment knob 42, arranged on a proximal end of the variable flow restrictor 4 such that it protrudes out of the bore 36 of the control block 34, and a restriction feature 44, arranged on a distal end of the variable flow restrictor 4. The restriction feature 44 is arranged between the first and second apertures 38, 40 in the duct 24.
[0105] The bore 36 comprises a proximal portion 36a and a narrower distal portion 36b. The duct 24 is arranged to intersect the narrower distal portion 36b of the bore 36. A circumferentially extending groove 43 is defined on the surface of the variable flow restrictor 4, adjacent, and on the proximal side of, the restriction feature 44. Along the length of the variable flow restrictor 4, the diameter of the variable flow restrictor 4 is less than the corresponding diameter of the bore 36. This reduces the friction between the variable flow restrictor 4 and the control block 34 when the variable flow restrictor 4 is rotated. Furthermore, the gap between the outer surface of the variable flow restrictor 4 and the wall of the bore 36 provides a first fluid flow path between the first aperture 38 of the bore 24, the circumferentially extending groove 43 and the second aperture 40.
[0106] The variable flow restrictor 4 is arranged so that it does not extend along the full depth of the bore 36. Thus, the distal end of the variable flow restrictor 4 and the control block 34 together define a chamber 45. A second fluid flow path is therefore defined between the first aperture 38 of the bore 24, the chamber 45 and the second aperture 40. This means that fluid flowing through the bore 24 is turned through a right angle to follow the length of the variable flow restrictor 4 until the flow reaches either the circumferentially extending groove 43 (by following the first fluid flow path) or the chamber 45 (by following the second fluid flow path). Having passed either along the groove 43 or through the chamber 45, the fluid then returns along the length of the variable flow restrictor 4 (in the opposite direction) before flowing through the second aperture 40 of the duct 24, towards the control volume 22.
[0107] An O-ring seal 48 is arranged around the circumference of the variable flow restrictor 4 in the proximal portion 36a of the bore 36. The seal 48 prevents the leakage of fluid from the first or second fluid flow paths out of the bore 36.
[0108]
[0109] It will be appreciated that rotation of the variable flow restrictor 4 (by rotating the adjustment knob 42) about the longitudinal axis of the variable flow restrictor 4 causes the spiral portions 44a, 44b to move relative to the first and second apertures 38, 40 in the duct 24.
[0110] In the configuration shown in
[0111] However, if the variable flow restrictor 4 is rotated (e.g. up to ninety degrees) about its longitudinal axis (by rotating the adjustment knob 42), the spiral portions 44a, 44b are moved away from the first and second apertures 38, 40 of the duct 24. This configuration is shown in
[0112]
[0113] It will be appreciated that the extent to which the first and second apertures are closed by the spiral portions 44a, 44b of the restriction feature 44 may be adjusted by varying the rotation of the variable flow restrictor 4, thus controlling the flow rate of fluid through the duct 24. Rotating the adjustment knob 42 in a clockwise direction results in a gradual increase in the radial distance between the perimeter of the restriction feature 44 and the first and second apertures 38, 40. This means that the flow rate can be adjusted gradually between a minimum and a maximum flow rate.
[0114] The adjustment knob 42 knob comprises a stop (not shown) that is arranged to abut corresponding stops (not shown) on the control block 34 at the circumferential positions corresponding to the minimum and maximum flow rates (i.e. separated by approximately 90°). This prevents the knob 34 from being rotated anti-clockwise from the restricted configuration to a less-restricted configuration, which would result in a step change in flow rate rather than a gradual increase. This also increases the ease with which the variable flow restrictor 4 can be rotated to the minimum and maximum flow rate positions, i.e. without overshooting these positions. The adjustment knob 42 comprises markings to indicate to the user the flow rate corresponding to the rotational position of the knob 42.
[0115] Operation of the device 2 will now be described with reference to
[0116] When fluid flow commences in the conduit 1, the fluid will flow in the upstream side 6 of the conduit 1 and exert a force against the end cap 12b of the valve member 12 owing to the pressure P.sub.1 in the upstream side 6 of the conduit 1. The upstream pressure P.sub.1 will also create a flow of fluid through the control loop 27, such that the flow through the orifice 32 creates a pressure drop across it, i.e. P.sub.1-P.sub.3. This pressure drop causes the pressure P.sub.4 in the control volume 22 to be lower than the pressure P.sub.1 in the upstream side 6 of the conduit 1, which causes the valve member 12 to be pushed back from and to open the valve aperture 16, allowing flow of the fluid through the valve aperture 16, through the device 2 and into the downstream side 8 of the conduit 1 via the apertures 13 in the flange 11.
[0117] While the upstream pressure P.sub.1 maintains such a value, the valve member 12 will keep the valve aperture 16 at least partially open and thus allow fluid to flow through the device 2. When the upstream pressure P.sub.1 increases, the effect will be two-fold. First, the increased upstream pressure P.sub.1 will act on the end cap 12b of the valve member 12 to push it back against the control pressure P.sub.4 in the control volume 22 and thus open the valve aperture 16 further. However, simultaneously, owing to the flow through the device 2, the downstream pressure P.sub.2 will also increase. This increase in the downstream pressure P.sub.2 which is used to set the pilot pressure regulator 26, causes the pilot pressure regulator 26 to close and this decreases the fluid flow through (and increases the pressure P.sub.3) in the control loop 27. This causes the pressure drop across the orifice 32 to be smaller, which will accordingly set a higher control pressure P.sub.4 (relative to the upstream pressure P.sub.1) in the control volume 22. This increased control pressure P.sub.4 will thus balance against the increased upstream pressure P.sub.1 such that the valve member 12 settles (i.e. closes) to a position where it is pressure balanced. This will thus act to regulate the pressure that is experienced in the downstream side 6 of the conduit 1.
[0118] The action of the variable flow restrictor 4 is to limit the flow rate into and out of the control volume 22 to thus regulate the change in the control pressure P.sub.4 so that the rate of the valve member 12 opening and closing may be controlled.
[0119] With the variable flow restrictor 4 in its least restrictive configuration (i.e. with the variable flow restrictor 4 arranged such that the distance between the spiral portions 44a, 44b of the restriction feature 44 and the first and second apertures 38, 40 is at a maximum, as shown in
[0120] As the variable flow restrictor 4 is rotated from this least restrictive configuration through to its most restrictive configuration (i.e. with the variable flow restrictor 4 arranged such that the spiral portions 44a, 44b are immediately adjacent the first and second apertures 38, 40, as shown in
[0121]
[0122] The control block 134 is essentially the same as the control block 34 shown in
[0123] The duct 124 is arranged to intersect the first distal portion 136b of the bore 136. The variable flow restrictor 104 is essentially the same as the variable flow restrictor 4 shown in
[0124] Along the length of the variable flow restrictor 104, the diameter of the variable flow restrictor 104 is less than the corresponding diameter of the bore 136. This reduces the friction between the variable flow restrictor 104 and the control block 134 when the variable flow restrictor 104 is rotated. Furthermore, a first fluid flow path is defined between the first aperture 138 of the bore 124, the circumferentially extending groove 143 and the second aperture 140.
[0125] A first O-ring seal 148 is arranged around the circumference of the variable flow restrictor 104 in the proximal portion 136a of the bore 136. A second O-ring seal 149 is arranged around the circumference of the flow restrictor 104 in the first distal portion 136b of the bore 136 between the restriction feature 144 and the distal portion 104a of the variable flow restrictor 104. The seals 148, 149 prevent the leakage of fluid from the first or second fluid flow paths out of the bore 136.
[0126] The embodiment shown in
[0127]
[0128] The control block 234 is similar to the control block 34 shown in
[0129] The variable flow restrictor 204 is essentially the same as the variable flow restrictor 4 shown in
[0130]
[0131] The variable flow restrictor 204 is rotatable to increase or decrease the extent to which the first aperture 238 is restricted by the variable flow restrictor 204. Owing to the variation in depth of the cutaway 244a around the circumference of the variable flow restrictor 204, rotation of the restrictor 204 causes the distance between the first aperture 238 and the outer surface of the variable flow restrictor 204 to change, thus restricting (or widening) the flow path of control fluid between the first aperture 238 and the second aperture 240.
[0132] In
[0133]
[0134] In order to transition between the near-closed configuration shown in
[0135] Control fluid can flow both longitudinally (as described above) and circumferentially around or along the variable flow restrictor 204. The extent to which the flow is split between longitudinal and circumferential paths will depend on the area of each flow path. For example, if the restrictor 204 is designed with a narrow or shallow cutaway 244a, a high proportion of the flow will follow a longitudinal path around the restrictor 204. Conversely, if the restrictor is designed with a wider or deeper cutaway 244a, a lower proportion of the flow will follow the longitudinal paths into the chamber or circumferentially extending groove (not shown in this Figure).
[0136] However, it will be appreciated that the restrictive effect of the variable flow restrictor 204 will be largely unaffected by which route is taken by the control fluid (whether predominantly longitudinal or circumferential). Rather, the level of restriction is determined according to the distance between the outer surface of the variable flow restrictor 204 and the first aperture 238, said distance being adjustable depending on the rotation of the restrictor 204, as described above.
[0137] The pressure drop across the variable flow restrictor 204 can be adjusted by varying this distance, i.e. by rotating the variable flow restrictor 204. The greater the distance between the outer surface of the restrictor 204 and the first aperture 238, the lower the fluid velocity and thus the pressure drop.
[0138] It can be seen from the above that, in at least preferred embodiments, the fluid flow control device and the damping system of the present invention provide a device for controlling the flow in a conduit in which the sensitivity of the fluid flow control device can be adjusted in a simple, reliable and cost effective manner. Once the flow control device is installed, the damping system may be controlled by rotating the variable flow restrictor to adjust the rate of flow of control fluid, thereby selecting the required level of sensitivity.
[0139] While a number of particular embodiments have been described above with reference to the Figures, those skilled in the art will appreciate that any number of variations and alternatives may exist within the scope of the present invention. For example, the variable flow restrictor and the restriction volume may be different sizes or shapes that cause the cross-sectional area of the control fluid flow path to vary as the variable flow restrictor is rotated. It will be appreciated that, with different designs of the variable flow restrictor, the change in control fluid flow rate as the restrictor is rotated may be tuned as desired for particular implementations.