Ejector heat pump operation
11781791 · 2023-10-10
Assignee
Inventors
- Ahmad M. Mahmoud (Bolton, CT, US)
- Jinliang Wang (Ellington, CT, US)
- Frederick J. Cogswell (Glastonbury, CT, US)
- Parmesh Verma (South Windsor, CT, US)
Cpc classification
F25B41/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2341/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/0293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21174
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1931
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating a heat pump (20; 300) includes operating in a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger (26) and rejected by refrigerant in the outdoor heat exchanger (24). The heat pump switches to operation in a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector (60) motive flow and ejector secondary flow. In the heating mode a refrigerant pressure (PH) or temperature (TL) is measured and, responsive to the measured refrigerant pressure or temperature, at least one of a fan speed is changed and a needle (132) of the ejector is actuated.
Claims
1. A method for operating a heat pump (20), the heat pump comprising: a compressor (22); an indoor heat exchanger (26); an outdoor heat exchanger (24); an ejector (60) having a primary flow inlet (66), a secondary flow inlet (70), and an outlet (68); a vessel (80) having: an inlet port (81), a first outlet port (82), and a second outlet port (83); a first flowpath leg (530) between the second outlet port (83) and the outdoor heat exchanger and having a first segment (530-1) and a second segment (530-2) having a junction; a second flowpath leg (536) between the junction and the indoor heat exchanger; a first check valve (88); and a second check valve (96), the method comprising: operating in a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger and rejected by refrigerant in the outdoor heat exchanger; in the cooling mode, the first check valve blocking a reverse flow along the first segment (530-1) from the vessel second outlet port to the outdoor heat exchanger; in the cooling mode, the second check valve passing a flow along the second flowpath leg (536) from the outdoor heat exchanger to the indoor heat exchanger, switching to operation in a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector motive flow and ejector secondary flow; and in the heating mode: the first check valve passing a flow along the first segment (530-1) from the vessel second outlet port to the outdoor heat exchanger; the second check valve blocking a reverse flow along the second flowpath leg (536) from the outdoor heat exchanger to the indoor heat exchanger; measuring a refrigerant pressure or temperature; responsive to the measured refrigerant pressure or temperature: changing a fan speed of an indoor fan; and the changing the fan speed comprises increasing fan speed when the measured pressure exceeds a first threshold pressure (P.sub.high) and decreasing fan speed when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure.
2. The method of claim 1 wherein: the ejector is a non-controllable ejector.
3. The method of claim 1 wherein: in the cooling mode there is no motive flow to the ejector.
4. The method of claim 1 wherein: in the heating mode, refrigerant passes from the indoor heat exchanger as the ejector motive flow.
5. The method of claim 1 wherein: in the cooling mode, flow passes through an expansion device (98) to the indoor heat exchanger; and in the heating mode, there is no flow through the expansion device and flow passes along said first flowpath leg (530) from the vessel second outlet port (83) to the outdoor heat exchanger (24) without expansion in any expansion device device.
6. The method of claim 1 wherein: the ejector is a controllable ejector having a control needle.
7. The method of claim 1 wherein in the heating mode: the measuring of a refrigerant pressure is a measuring of a discharge pressure of the compressor.
8. The method of claim 1 wherein in the heating mode: when the measured pressure falls back below the first threshold pressure (P.sub.high) the increased fan speed is maintained while the measured pressure remains between the first threshold pressure (P.sub.high) and the second threshold pressure (P.sub.low).
9. The method of claim 8 wherein: the ejector is a non-controllable ejector.
10. A heat pump (20) having a controller (200) configured to perform the method of claim 1.
11. The heat pump (20) of claim 10 wherein the controller is configured so that: in the cooling mode, flow passes through an expansion device (98) to the indoor heat exchanger; and in the heating mode, there is no flow through the expansion device.
12. The heat pump (20) of claim 10 wherein the controller is configured so that: in the cooling mode, flow passes through an expansion device (98) to the indoor heat exchanger; and in the heating mode, flow passes to the outdoor heat exchanger without expansion in an expansion device.
13. The heat pump (20) of claim 10 wherein: the ejector is a controllable ejector having a needle; the method includes responsive to the measured refrigerant pressure or temperature actuating the needle; and the controller is configured so that: the actuating the needle of the ejector comprises retracting the needle when the measured pressure exceeds the first threshold pressure (P.sub.high) and extending the needle when the measured pressure falls below the second threshold pressure (P.sub.low).
14. The heat pump (20) of claim 10 wherein there is no expansion device in parallel with the ejector for bypassing the ejector.
15. A heat pump (20), the heat pump comprising: a compressor (22); an indoor heat exchanger (26) having a first port (56) a second port (57) and a third port (59); a fan (38) positioned to drive an air flow (34) across the indoor heat exchanger; an outdoor heat exchanger (24) having a first port (55) and a second port (58); an ejector (60) having a primary flow inlet (66), a secondary flow inlet (70), and an outlet (68); a vessel (80) having: an inlet port (81), a first outlet port (82), and a second outlet port (83); a controller (200), at least one of the ejector being a controllable ejector and the fan being a variable speed fan controlled by the controller; and means for switching between: a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger and rejected by refrigerant in the outdoor heat exchanger; and a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector motive flow and ejector secondary flow, wherein the controller (200) is configured to in the heating mode: measure a refrigerant pressure or temperature; and responsive to the measured refrigerant pressure or temperature, change the fan speed, wherein: the means includes: a first check valve (88) positioned to pass flow from the indoor heat exchanger first port (56) to the outdoor heat exchanger (second port (58) in the heating mode but block a reverse flow in the cooling mode; and a second check valve (96) positioned to pass a flow from the outdoor heat exchanger second port (58) to the indoor heat exchanger third port (59) in the cooling mode but block a reverse flow in the heating mode.
16. The heat pump (20) of claim 15 wherein the controller is configured so that: in the cooling mode, flow passes through an expansion device (98) to the indoor heat exchanger third port (59); and in the heating mode, there is no flow through the expansion device.
17. The heat pump (20) of claim 15 wherein the controller is configured so that: in the cooling mode, flow passes through an expansion device (98) to the indoor heat exchanger third port (59); and in the heating mode, flow passes to the outdoor heat exchanger second port (58) without expansion in an expansion device.
18. The heat pump (20) of claim 15 wherein the controller is configured so that: the changing the fan speed comprises increasing fan speed when the measured pressure exceeds a first threshold pressure (P.sub.high) and decreasing fan speed when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure.
19. The heat pump (20) of claim 15 wherein: the controller is configured to, in the heating mode: actuate a needle of the ejector; and the controller is configured so that: the actuating the needle of the ejector comprises retracting the needle when the measured pressure exceeds a first threshold pressure (P.sub.high) and extending the needle when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure.
20. The heat pump (20) of claim 15 wherein at least one of: there is no expansion device in parallel with the ejector; and the ejector is a non-controllable ejector.
21. A method for operating a heat pump (20), the heat pump comprising: a compressor (22); an indoor heat exchanger (26) having a first port (56) a second port (57) and a third port (59); an outdoor heat exchanger (24) having a first port (55) and a second port (58); an ejector (60) having a primary flow inlet (66), a secondary flow inlet (70), and an outlet (68); a vessel (80) having: an inlet port (81), a first outlet port (82), and a second outlet port (83); a first check valve (88); and a second check valve (96), the method comprising: operating in a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger and rejected by refrigerant in the outdoor heat exchanger and there is no motive flow to the ejector; in the cooling mode, the first check valve blocking a reverse flow along a flowpath leg (530-1) from the vessel second outlet port to the outdoor heat exchanger; in the cooling mode, the second check valve passing a flow along a flowpath leg (536) from the outdoor heat exchanger second port (58) to the indoor heat exchanger third port (59); switching to operation in a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector motive flow and ejector secondary flow; and in the heating mode: the first check valve passing a flow along the flowpath leg (530-1) from the vessel second outlet port to the outdoor heat exchanger second port (58); the second check valve blocking a reverse flow along the flowpath leg (536) from the outdoor heat exchanger third port (59) to the indoor heat exchanger second port (58); measuring a refrigerant pressure or temperature; responsive to the measured refrigerant pressure or temperature, at least one of: increasing fan speed when the measured pressure exceeds a first threshold pressure (P.sub.high) and decreasing fan speed when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure; and retracting a needle of the ejector when the measured pressure exceeds a first threshold pressure (P.sub.high) and inserting the needle when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure; and when the measured pressure falls back below the first threshold pressure (P.sub.high) the increased fan speed or retracted needle position is maintained while the measured pressure remains between the first threshold pressure (P.sub.high) and the second threshold pressure (P.sub.low).
22. The method of claim 21 wherein: the ejector is a non-controllable ejector.
23. A method for operating a heat pump (20), the heat pump comprising: a compressor (22); an indoor heat exchanger (26) having a first port (56) a second port (57) and a third port (59); an outdoor heat exchanger (24) having a first port (55) and a second port (58); an ejector (60) having a primary flow inlet (66), a secondary flow inlet (70), and an outlet (68); a vessel (80) having: an inlet port (81), a first outlet port (82), and a second outlet port (83); a first check valve (88); and a second check valve (96), the method comprising: operating in a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger and rejected by refrigerant in the outdoor heat exchanger and flow passes through an expansion device (98) to the indoor heat exchanger third port (59); in the cooling mode, the first check valve blocking a reverse flow along a flowpath leg (530-1) from the vessel second outlet port to the outdoor heat exchanger second port (58); in the cooling mode, the second check valve passing a flow along a flowpath leg (536) from the outdoor heat exchanger second port (58) to the indoor heat exchanger third port (59); switching to operation in a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector motive flow and ejector secondary flow and there is no flow through the expansion device; and in the heating mode: the first check valve passing a flow along the flowpath leg (530-1) from the vessel second outlet port to the outdoor heat exchanger second port (58); the second check valve blocking a reverse flow along the flowpath leg (536) from the outdoor heat exchanger second port (58) to the indoor heat exchanger; measuring a refrigerant pressure or temperature; responsive to the measured refrigerant pressure or temperature, at least one of: increasing fan speed when the measured pressure exceeds a first threshold pressure (P.sub.high) and decreasing fan speed when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure; and retracting a needle of the ejector when the measured pressure exceeds a first threshold pressure (P.sub.high) and inserting the needle when the measured pressure falls below a second threshold pressure (P.sub.low) lower than the first threshold pressure; and when the measured pressure falls back below the first threshold pressure (P.sub.high) the increased fan speed or retracted needle position is maintained while the measured pressure remains between the first threshold pressure (P.sub.high) and the second threshold pressure (P.sub.low).
24. The method of claim 23 wherein: in the heating mode, the ejector motive flow passes from the indoor heat exchanger second port (57); in the cooling mode, refrigerant flows from the indoor heat exchanger first port (56) to the outdoor heat exchanger first port (55) via the compressor; and the fan is an indoor fan.
25. The method of claim 23 wherein: the ejector is a controllable ejector having a control needle.
26. The method of claim 25 wherein: the method includes said responsive to the measured refrigerant pressure or temperature: retracting the needle of the ejector when the measured pressure exceeds the first threshold pressure (P.sub.high) and inserting the needle when the measured pressure falls below the second threshold pressure (P.sub.low).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(9) Like reference numbers and designations in the various drawings indicate like elements.
DETAILED DESCRIPTION
(10)
(11) Exemplary fans are electrically-powered fans having respective electric motors 36, 38.
(12) The compressor 22 has a suction or inlet port 40 and a discharge or outlet port 42. The compressor also includes an electric motor (not shown) for driving working elements of the compressor to compress low pressure refrigerant received through the suction port and discharge high pressure refrigerant from the discharge port.
(13) In the heating mode, heat is rejected by refrigerant in the indoor heat exchanger 26 and absorbed by refrigerant in the outdoor heat exchanger 24. In the cooling mode, heat is rejected by refrigerant in the outdoor heat exchanger 24 and absorbed by refrigerant in the indoor heat exchanger 26.
(14) The controllable components for mode switching include one or more valves. The one or more valves include an exemplary four-way valve 50 used to switch between the modes.
(15) In an exemplary configuration as a residential heat pump, the outdoor heat exchanger and compressor are in an outdoor unit and the indoor heat exchanger is in an indoor unit. In another exemplary configuration as a commercial heat pump, both the outdoor and indoor heat exchangers and compressor are in one outdoor unit. Components of the control system may be distributed throughout as is known in the art (e.g., a thermostat 230 indoors while main control portions are outdoors in the outdoor unit). As so far described, the system is representative of several of many baseline systems to which the further teachings below may be applied.
(16) The
(17) The secondary flow inlet 70 forms an inlet of the outer member 64. The pressure reduction caused to the motive flow by the motive nozzle helps draw the secondary flow into the outer member. The outer member includes a mixer having a convergent section 124 and an elongate throat or mixing section 126. The outer member also has a divergent section or diffuser 128 downstream of the elongate throat or mixing section 126. The motive nozzle outlet 120 is positioned within the convergent section 124. As the motive flow exits the outlet 120, it begins to mix with the secondary flow with further mixing occurring through the mixing section 126 which provides a mixing zone. Thus, respective motive and secondary flowpaths extend from the motive flow inlet and secondary flow inlet to the outlet, merging at the exit.
(18) The exemplary ejector 60 is a fixed or uncontrolled ejector lacking a needle or similar means for throttling the motive nozzle. Alternative embodiments comprising a controlled ejector are discussed below. The ejector secondary inlet 70 is coupled to receive refrigerant from the outdoor heat exchanger in the
(19) The refrigerant compressed by the compressor and received by the indoor heat exchanger is condensed in the indoor heat exchanger. The condensed refrigerant passes from a port 57 on the indoor heat exchanger along a flowpath leg 524 to the motive inlet 66. The flowpath leg 524 is a controlled flowpath leg controlled by the controller 200 using a valve 72 (e.g., a solenoid valve). The exemplary bistatic solenoid valve provides simple on-off control. The combined flow discharged from the ejector outlet 68 passes along a flowpath leg 526 to a vessel 80 which, in this mode, functions as a separator. The vessel 80 has an inlet port 81 receiving the combined flow, a first outlet 82 returning vapor via a flowpath leg 528 to the compressor suction port 40 and a second outlet port 83 passing refrigerant via a flowpath leg 530 (having sublegs or segments 530-1 or 530-2) to a port 58 on the evaporator through a flowpath segment. The flowpath leg 530 includes a check valve 88 to ensure that flow can only exit the port 83. An additional flowpath leg 536 is inoperative in this mode. The additional flowpath leg or branch 536 extends from a tee 94 along the leg 530 (at the junction of legs 530-1 and 530-2) to a port 59 (inlet port) on the indoor heat exchanger. This port is specially configured for two phase flow and may comprise a bundle of capillary tubes.
(20) Notably, the leg 536 includes a check valve 96 ensuring only flow to the indoor heat exchanger. Thus, in an operating condition wherein there is higher pressure at the port 59 than at the tee 94, there will be no flow along this leg 536. The leg 536 further includes an expansion device 98 (e.g., an electronic expansion valve) downstream of the check valve 96 and a distributor 100 downstream of the expansion device. Downstream of the expansion valve 98, two phase refrigerant is distributed through the distributor 100 to many small tubes (not shown) and fed to each coil circuit of the indoor heat exchanger; whereas port 57 is a manifold outlet for single phase refrigerant. A filter 102 may also be located in the leg 536 (e.g., upstream of the check valve to most efficiently filter liquid refrigerant). Operation of this leg 536 in the cooling mode is discussed further below.
(21) Operation may be responsive to multiple sensors coupled to the controller 200. The controller may receive user inputs from input devices (e.g., switches, keyboard, or the like such as end user-controllable thermostat switches and manufacturer/installer controllable switches- (not shown)) and sensors (both shown and not shown, e.g., pressure sensors and temperature sensors at various system locations). The controller may be coupled to the sensors and controllable system components (e.g., valves, the fan motors, the compressor motor, vane actuators, and the like) via control lines (e.g., hardwired or wireless communication paths). The controller may include one or more: processors; memory (e.g., for storing program information for execution by the processor to perform the operational methods and for storing data used or generated by the program(s)); and hardware interface devices (e.g., ports) for interfacing with input/output devices and controllable system components. The controller hardware may represent existing baseline hardware. The controller programming may represent a baseline modified to provide the operation discussed below.
(22)
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(24) An additional mode (not illustrated) is a defrost mode wherein, as in the cooling mode, compressed refrigerant is fed directly to the outdoor heat exchanger to defrost. One potential difference relative to the cooling mode is that the outdoor fan may be shut off. For example, the outdoor fan 36 may be shut off to reduce heat extraction by cold outdoor air from the system and thus accelerate the defrosting process (e.g. hot gas delivered to the outdoor heat exchanger).
(25) Switching between the heating, cooling, and defrost modes may reflect a prior art or modified logic. In an exemplary
(26) The third set temperature (T.sub.set3) is used to determine whether to go into defrost mode. Exemplary T.sub.set3 is set at the factory or by an installation technician. An exemplary T.sub.set3 is 28 F. The fourth set temperature (T.sub.set4) is used to determine whether to end defrosting and back to the heating mode. An exemplary T.sub.set4 is 68° F. (20° C.). Exemplary T.sub.set4 is also set at the factory or by an installation technician. When the system enters the defrosting mode, the controller continuously compares condenser surface temperature (T.sub.con) to T.sub.set4 to determine whether to continue or end the defrosting mode.
(27) The exemplary
(28) The controller places 432 the system in the defrost mode when the controller determines 430 that the temperature T.sub.con measured by the outdoor coil temperature sensor 226 falls below T.sub.set3. The controller ends 436 the defrost mode and returns the system returns to heating mode when it determines 434 that the temperature rises above T.sub.set4. As is discussed below, parameters of operation while in the heating mode may be controlled by the controller controlling fan speed of one or both fans. This is particularly the case for fixed ejectors such as
(29) In the exemplary heating mode, the fan and/or ejector control is based upon the input received from the pressure sensors 220 and/or 222. In the illustrated
(30)
(31) Once the high-side pressure P.sub.H is within the optimal pressure range (i.e., between P.sub.low and P.sub.high) the fan speed and/or the needle position is maintained without changing.
(32)
(33) In the
(34) In the
(35) Further variations may include multiple staged compressors.
(36) Thus, in the heating mode, the method proposed (e.g. adjusting condenser flow rate, ejector needle control) may provide low cost means of operation to solve the loss of ejector motive pumping potential (i.e., performance) when low or very low potential of work recovery operation is experienced (e.g., heating at ambient temperatures >30° F. (>−1.1° C.)). Under these cases and in prior art a parallel expansion device (e.g., orifice, TXV, EXV) usually is utilized to bypass the ejector. This may eliminate the need for a ejector bypass with an expansion device.
(37) As an alternative, a temperature may be used as a proxy. For example the temperature T.sub.L may serve as a rough proxy for P.sub.H. One can also control based on T.sub.sat which is the saturation temperature and provides a more direct proxy for P.sub.H. This may be measured by a temperature sensor (not shown) at an intermediate location along the condenser 30 where there is expected to be two-phase refrigerant. In the flowchart calculations, corresponding reference temperatures may replace P.sub.high and P.sub.low.
(38) The system may be made using otherwise conventional or yet-developed materials and techniques. Exemplary temperature sensors are thermocouples, thermistor-type sensors, and resistance temperature detectors. Exemplary pressure sensors are diaphragm-type or bellows-type. This may include retrofitting existing systems or reengineering existing system configurations.
(39) The use of “first”, “second”, and the like in the description and following claims is for differentiation within the claim only and does not necessarily indicate relative or absolute importance or temporal order. Similarly, the identification in a claim of one element as “first” (or the like) does not preclude such “first” element from identifying an element that is referred to as “second” (or the like) in another claim or in the description.
(40) Where a measure is given in English units followed by a parenthetical containing SI or other units, the parenthetical's units are a conversion and should not imply a degree of precision not found in the English units.
(41) One or more embodiments have been described. Nevertheless, it will be understood that various modifications may be made. For example, when applied to an existing basic system, details of such configuration or its associated use may influence details of particular implementations. Accordingly, other embodiments are within the scope of the following claims.