Cryogenic freezer
11788783 · 2023-10-17
Assignee
Inventors
Cpc classification
F25D2600/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D3/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2201/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2700/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2700/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cryogenic freezer features a dewar defining a storage space. A reservoir is positioned within or adjacent to the storage space and is configured to contain a cryogenic liquid with a headspace above the cryogenic liquid in a reservoir interior space that is sealed with respect to the storage space. A refrigeration module is in heat exchange relationship with the reservoir. A sensor is configured to determine a temperature or pressure within the reservoir. A system controller is connected to the sensor and the refrigeration module and configured so that the refrigeration module is adjusted to provide additional cooling to the reservoir when a pressure or temperature within the headspace increases.
Claims
1. A cryogenic freezer comprising: a dewar defining a storage space; a reservoir vessel positioned within the storage space and configured to contain a cryogenic liquid with a headspace above the cryogenic liquid in a reservoir interior space that is sealed with respect to the storage space by a wall of the reservoir vessel; a refrigeration module that uses an Acoustic-Stirling refrigeration cycle and that is in a heat exchange relationship with a vapor in the headspace of the reservoir above the cryogenic liquid, wherein the refrigeration module has a variable power and includes a cold tip that is in the heat exchange relationship with the vapor in the headspace of the reservoir and that is positioned in an upper end of a reservoir neck; a pressure sensor configured to determine a pressure within a headspace above the cryogenic liquid in the reservoir interior space; a system controller connected to the sensor and the refrigeration module and configured to control an amount of cooling to the cold tip in the headspace of the reservoir by varying the variable power of the refrigeration module to modulate the amount of cooling to the vapor in the headspace from a steady-state running level when a pressure or temperature of the vapor within the headspace increases, wherein the wall of the reservoir vessel cools the storage space by heat transfer through the wall of the reservoir vessel and prevents fluid communication between the storage space and the reservoir interior space.
2. The cryogenic freezer of claim 1 wherein the refrigeration module is removably mounted to the dewar.
3. The cryogenic freezer of claim 1 wherein the reservoir is secured within the dewar by a reservoir neck that is in fluid communication with the headspace of the reservoir.
4. The cryogenic freezer of claim 1 wherein said refrigeration module includes a housing.
5. The cryogenic freezer of claim 4 wherein the refrigeration module housing includes a divider wall that separates an interior of the housing into a front compartment which includes the system controller and a rear compartment that includes a motor of the refrigeration module.
6. The cryogenic freezer of claim 5 wherein the housing includes an air intake opening positioned within the front compartment and an air outlet opening positioned in the rear compartment and further comprising a fan positioned in the divider wall and configured to pull cooling air into the housing through the air intake opening and exhaust air out of the housing through the air outlet opening.
7. The cryogenic freezer of claim 6 further comprising a baffle wall positioned within the rear compartment of the housing and opposing the air outlet opening.
8. The cryogenic freezer of claim 6 wherein the refrigeration module includes a heat sink positioned adjacent to the air intake opening.
9. The cryogenic freezer of claim 8 further comprising a fan attached to the heat sink and configured to pull air in through the air intake and over the heat sink.
10. The cryogenic freezer of claim 6 wherein the air outlet opening includes cooling slots positioned in a back panel of the housing.
11. The cryogenic freezer of claim 1 wherein the refrigeration module includes a housing that is removably mounted to the dewar and wherein the reservoir is secured within the dewar by the reservoir neck.
12. The cryogenic freezer of claim 11 wherein the cold tip is configured to be removable from the reservoir neck with the refrigeration module housing, wherein the refrigeration module housing is removable from the dewar.
13. The cryogenic freezer of claim 1 wherein the dewar includes an inner wall surrounded by an outer wall with a vacuum insulation space there between.
14. The cryogenic freezer of claim 1 wherein the dewar includes an access neck defining an access opening with a lid removably covering the access opening, said lid including a top plate, a plug and a gasket ring, where the gasket ring engages the access neck to seal the access opening when the plug is received in the access opening to close the lid.
15. The cryogenic freezer of claim 14 wherein the access neck includes a gasket sleeve that is engaged by the gasket ring when the lid is in the closed configuration.
16. The cryogenic freezer of claim 15 wherein the gasket sleeve extends along an interior surface of the access neck and is removable to allow ice buildup to be removed from the dewar.
17. The cryogenic freezer of claim 1, wherein the wall of the reservoir vessel further cools a stored material in the storage space by heat transfer through the wall of the reservoir vessel.
18. A cryogenic freezer comprising: a vacuum-insulated dewar defining a storage space inside the vacuum-insulated dewar; a sealed reservoir vessel positioned inside the storage space and sealed with respect to the storage space by a wall of the sealed reservoir vessel; the sealed reservoir vessel having an interior space to contain a cryogenic liquid in the interior space of the sealed reservoir vessel; the sealed reservoir vessel having a headspace above the cryogenic liquid, wherein the wall of the sealed reservoir vessel cools the storage space by heat transfer through the wall of the sealed reservoir vessel and prevents fluid communication between the storage space and the interior space of the sealed reservoir vessel; a refrigeration module in a heat exchange relationship with the headspace of the sealed reservoir vessel; a sensor configured to determine a temperature or pressure within the sealed reservoir vessel or the storage space; and a system controller connected to the sensor and the refrigeration module and configured to control an amount of cooling to the headspace of the sealed reservoir vessel when the sensor indicates that the pressure or the temperature increases, wherein the refrigeration module includes a cold finger which terminates in a cold tip that is in the heat exchange relationship with the headspace of the sealed reservoir vessel and that is positioned in an upper end of a reservoir neck of the sealed reservoir vessel above the cryogenic liquid.
19. The cryogenic freezer of claim 1 wherein the refrigeration module is configured to run at the steady-state running level to provide cooling to the headspace of the reservoir to balance heat leak to the reservoir from outside environment.
20. The cryogenic freezer of claim 19 wherein the refrigeration module is configured to increase an amount of cooling to the cold tip in the headspace of the reservoir from the steady-state running level when the pressure or temperature within the headspace increases.
21. The cryogenic freezer of claim 20 wherein the refrigeration module is configured to condense vapor in the headspace of the reservoir when the refrigeration module is configured to increase the amount of cooling to the headspace of the reservoir from the steady-state running level.
22. The cryogenic freezer of claim 18, wherein the wall of the sealed reservoir vessel cools the storage space by heat transfer through the wall of the sealed reservoir vessel and prevents fluid communication between the storage space and the interior space of the sealed reservoir vessel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(13) An embodiment of the cryogenic freezer of the disclosure is indicted in general at 40 in
(14) As illustrated in
(15) A cross sectional view of the freezer 40 (with the shroud 48 of
(16) A cylindrical reservoir 78 is positioned in the center of the storage space 72 and defines a reservoir interior space 80 that holds a cryogenic liquid 82 with a headspace above the cryogenic liquid. The reservoir interior space 80 is sealed with respect to the storage space 72 of the dewar (i.e. there is no fluid communication between the two), but the storage space is cooled by heat transfer through the walls of the reservoir, which is preferably constructed from a metallic material. As an example only, the cryogenic liquid may be, and is preferred to be, liquid nitrogen (LN2). The divider walls 74 of the rotating rack or turntable feature cutouts 84 so that they may rotate about the reservoir as the rack is rotated via the handles 76.
(17) A cylindrical reservoir neck 86 extends up from the reservoir 78 and features a lower end that is in fluid communication with the headspace (and the rest of the reservoir interior space 80). The upper end of the reservoir neck 86 receives a coldfinger and cold tip portion 88 of a cold head, indicated in general at 90, of the refrigeration module 60.
(18) An enlarged view of the refrigeration module is provided in
(19) As illustrated in
(20) Additional details regarding the embodiment of the cryocooler 92 described above may be found in U.S. Pat. No. 7,628,022 to Spoor et al. and U.S. Patent Application Publication No. US 2015/0033767 to Corey et al., the contents of each of which are hereby incorporated by reference in their entirety.
(21) Alternative types of mechanical refrigeration devices using alternative refrigeration cycles known in the art may be used in place of the cryocooler 92 of
(22) As illustrated in
(23) With reference to
(24) The differential pressure sensor of electronics 122 connects to lower conduit 108 and upper conduit 114 and, using the reservoir headspace and bottom (of the liquid) pressures received, computes the liquid level within the reservoir. Such differential pressure liquid level sensors are known in the art. If the system controller detects, via the differential pressure sensor, that the cryogenic liquid level within the reservoir 78 drops below a predetermined level, an alarm is sounded indicating to the user that a reservoir refill is necessary.
(25) In addition, a temperature sensor may be positioned in the storage space of the dewar and connected to the system controller (which also communicates with the control panel 52 of
(26) The remaining functionality of the system controller will now be explained.
(27) Control Strategy
(28) The purpose of the operating control performed by the system controller (part of the electronics 122 of
(29) In order to achieve the above, the system controller performs the processing illustrated in
(30) The reading of the absolute pressure sensor is provided to the system controller which compares it to a pre-selected setpoint temperature (block 134 of
(31) Although the raised pressure in the reservoir means that some of the liquid there has boiled into vapor, no reservoir contents are lost under normal conditions. When the cooler is receiving the larger voltage described above, it re-condenses some of the vapor in the headspace, and the resulting liquid is returned to the reservoir liquid pool below.
(32) The reservoir is fitted with safety relief devices (such as safety blow-off or burst valve 118 of
(33) The proportionality constants in the control algorithm are preferably set to bring the cryocooler to full (maximum) capacity across a deviation of about 5 psi, and that maximum cooling capacity is about 2 times the steady-state heat leak, so that in ordinary operation, the cooler has more than enough capacity to restore the normal conditions after a heat addition (from introduction of new materials) without exceeding the safe pressure limit.
(34) A graph of the storage temperature, reservoir pressure, and cryocooler current (responding to applied voltage) in response to insertion of two warm racks, is shown in
(35) Notable benefits of this control system include:
(36) (1) No consumption of or need to replace, cryogen under normal operating conditions;
(37) (2) Power consumption (running the cryocooler) matches the demand and thereby minimizes start-stop cycles and total energy use;
(38) (3) Modulated cooling, rather than start-stop cooling minimizes thermal excursions in stored materials and so extends usable life thereof by minimizing freezer-burn effects;
(39) (4) Safety for stored materials in event of insulation, power supply or cooler failure, as the liquid must rise first to the safety relief pressure, and then fully boil and vent before significant temperature rise occurs. Such has been shown by monitoring storage temperature with cooler power switched off, illustrated in the graph provided in
(40) Steps for Change-Out of the Refrigeration Module
(41) As described above, embodiments of the freezer include a vacuum-insulated container (dewar) with a central reservoir vessel for cryogenic fluid (typically liquid nitrogen or oxygen), and a refrigeration module, indicated at 60 in
(42) In service, the freezers of the disclosure are used to store extremely valuable (and often irreplaceable) biological materials that are compromised or destroyed by even brief exposures to temperatures above about 135° K. When there is a failure of refrigeration in prior art freezers, it has been necessary to transfer such materials from the failed freezer to another (if available with sufficient space) quickly, to minimize icing in open air and avoid damage to the materials. This is a fraught process, laborious, risky to both materials and workers, and not always successful.
(43) With the freezer of
(44) (1) Refrigeration fails (mechanical or electrical breakdown);
(45) (2) Alarm signal alerts user to problem: user calls for replacement;
(46) (3) Pressure in reservoir begins slow rise as heat leak through storage insulation continues (as shown in
(47) (4) New refrigeration module arrives on site;
(48) (5) Electrical power is disconnected from module;
(49) (6) Reservoir relief valve (116 in
(50) (7) Cover (62 of
(51) (8) Screws are removed from the cryocooler-to-dewar attachments at both the coldfinger flange on the reservoir (142 in
(52) (9) Failed refrigeration module is lifted off of the dewar and set aside for repair off-site;
(53) (10) Reservoir continues to vent vapor, now through open neck flange where coldfinger has been removed—this venting prevents air and moisture from entering the now unsealed reservoir while open;
(54) (11) New module is set in place with new gasket on coldfinger flange;
(55) (12) Screws to seal coldfinger to reservoir and module to support brackets are replaced;
(56) (13) Electrical power is re-attached and cooler operation initiated and verified;
(57) (14) Module cover (62 of
(58) Reservoir relief valve (116 of
(59) (15) Lost cryogenic liquid is replaced, if needed (this can be done later in some situations, for example, if down time was less than 3-5 days);
(60) (16) Freezer is returned to user service with no handling or significant rise in temperature of sample in freezer;
(61) (17) Failed module is packed for shipment to repair facility.
(62) By comparison, prior art mechanical freezers require removal and relocation of stored materials and extensive disassembly of their refrigeration units, including evacuation and recharging of refrigerant, in the event of mechanical or electrical failure. In addition to the risk to the stored materials, such transfer requires considerable time spent by the user to carefully prepare alternate locations, log the individual materials involved, move and later retrieve those materials, and assure maximum temperature limits are not exceeded throughout the process. Notably, such failures typically occur every few years with conventional mechanical freezers.
(63) Noise and Electromagnetic Interference Benefits of Top Enclosure
(64) As described above, embodiments of the freezer of the disclosure may include a top enclosure having two layers of enclosure to address audible noise and electromagnetic interference (EMI) emissions (such emission being typical of all electrical and mechanical devices).
(65) More specifically and first, as described above and illustrated in
(66) The second and outer layer of enclosure is provided by the shroud 48 of
(67) Cooling air flowing through the housing 56 is exhausted out the back of the housing so that it flows away from users, thus further reducing the noise levels experienced by the users. More specifically, the housing features a floor panel, indicated at 152 in
(68) With reference to
(69) Anti-Icing Features
(70) The embodiments of the freezer described above differ from prior art freezers using similar vacuum-insulated dewar construction (typically cooled by lost liquid nitrogen in an open pool at the bottom of the storage space), in that absent such nitrogen vapor, the storage space is filled with ordinary air, including such moisture as its humidity presents. Furthermore, with each access opening during operation of the freezer, new air and additional moisture may be introduced to the storage space of the dewar. Because of the low temperature in the storage space, such moisture rapidly freezes and over time may accumulate in excessive amounts, inhibiting handling of materials stored. The freezer may optionally include mitigating features to address the build-up of ice.
(71) With reference to
(72) An annular rim is formed on the underside of the top plate 174 that surrounds the upper end of the plug 176, and a gasket ring, indicated at 182 in
(73) Given that ice is most likely to form on the inside of the access neck when the plug is removed (the first cold surface encountered by entering air), the neck may be fitted with a cylindrical sleeve-like liner (that covers at least a portion of the inner surface of the access neck) made of flexible icephobic materials like silicone. Ice will still form there, but periodically, the sleeve (which may be formed as part of and an extension to the sealing gasket at the top of the access neck sidewall described above) may be lifted out along with such ice thereon, and flexed, much like a domestic ice-cube tray at home, to release that ice away from the dewar, and then replaced in the neck, free of ice.
(74) In addition, the turntable within the storage space may be fitted with lightweight liners that hang from the tops of the turntable divider walls (74 of
(75) With reference to
(76) While the preferred embodiments of the disclosure have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made therein without departing from the spirit of the disclosure, the scope of which is defined by the following claims.