METHOD FOR HEAT TRANSFER IN THE EMBEDDED STRUCTURE OF A HEAT REGENERATOR AND THE DESIGN THEREOF
20210341232 · 2021-11-04
Assignee
Inventors
- Andrej KITANOVSKI (Ljubljana, SI)
- Urban TOMC (Ljubljana - Dobrunje, SI)
- Katja KLINAR (Zg. Gorje, SI)
- Josko VALENTINCIC (Ljubljana, SI)
- Franc MAJDIC (Moravce, SI)
- Izidor SABOTIN (Ljubljana, SI)
- Jure MENCINGER (Ljubljana, SI)
Cpc classification
F28F13/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G2257/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B2321/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/1415
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The subject of this invention is a method of heat transfer in the embedded structure of a heat regenerator and the design thereof. It regards the related heat regenerators, which operate on the principle of the described method and enable a reduction of the pressure drop due to the fluid flow through the heat regenerator and consequently an increase of the power density. The concept of the operation of the heat regenerator by this invention, in which for the oscillation of the flow of the primary (first) fluid (P), electromechanical elements are applied. In the housing (1) between the elements (2) for the oscillation of the primary (first) fluid (P), there are positioned a primary hot heat exchanger (PT) and a primary cold heat exchanger (PH). In the direction of the arrow (A) the unidirectional flow of the secondary (second) fluid (S) flows from the heat sink into the primary cold heat exchanger (PH). In the direction of the arrow (B) the unidirectional flow of the secondary (second) fluid (S) exits from the primary cold heat exchanger (PH) and flows towards the heat source. Meanwhile, in the direction of the arrow (C), the unidirectional flow of the secondary (second) fluid S enters the primary hot heat exchanger (PT) and exits in the direction of the arrow (D) as the unidirectional flow of the secondary (second) fluid S of the primary hot heat exchanger (PT) towards the heat sink. Between both primary heat exchangers, (PT) and (PH), the porous regenerative material is positioned, which is part of the regenerator 4, with the hydraulically separated segments.
Claims
1. A method of heat transfer in the embedded structure of a heat regenerator that is based on A larger number of segments consisting of porous regenerative material, where the segments are hydraulically separated, and where the temperature gradient through the particularly hydraulically separated segment is smaller than the temperature gradient established along the embedded structure of the heat regenerator (4); A flow of the primary (first) fluid (P) that oscillates through each of the hydraulically separated segments, consisting of porous regenerative material, with the oscillation in the direction that is approximately perpendicular to the direction of the temperature gradient, which is established along the embedded structure of the heat regenerator (4), whereas the primary (first) fluid (P) transfers or absorbs heat flux from the first and the second heat exchanger, A first heat exchanger, which is hydraulically connected with the first side of hydraulically separated segments, consisting of porous regenerative material; A second heat exchanger, which is hydraulically connected with the second side of the hydraulically separated segments, consisting of porous regenerative material; A heat exchanger that represents the connection with the heat source; A heat exchanger that represents the connection with the heat sink; A secondary (second) fluid (S) that flows through the heat exchanger and represents the connection with the heat source, flows through the first heat exchanger, flows through the heat exchanger, which represents the connection with the heat sink, and flows through the second heat exchanger; Mechanisms, devices or physical phenomena that enable the flow of the primary (first) fluid (P) and secondary (second) fluid (S).
2. A heat regenerator that operates on the basis of the method based on the claim 1, characterized in that that comprise: A porous structure of the regenerator, consisting of hydraulically separate segments, which disable the longitudinal flow of the primary fluid, which is the working fluid in the regenerator; A primary hot heat exchanger (PT), which enables heat transfer from the oscillatory flow of the primary (first) fluid (P) to the unidirectional flow of the secondary (second) fluid (S) on the hot side of the porous structure of regenerator; A primary cold heat exchanger (PH), which enables heat transfer from the unidirectional flow of the secondary (second) fluid (S) to the oscillatory flow of the primary (first) fluid (P) on the cold side of the porous structure of the regenerator; A secondary cold heat exchanger (SH), which is positioned on the side of the heat source and serves for the transfer of heat into the secondary (second) fluid (S); A secondary hot heat exchanger (ST), which is positioned on the side of the heat sink and serves for the heat absorption from the secondary (second) fluid (S); A secondary (second) fluid (S), which connects the heat source and the heat sink through the heat exchangers (PT) and (PH); A flow of the secondary (second) fluid (S) through the primary hot heat exchanger (PT), which is counter-directed to the flow of the secondary (second) fluid (S) in the primary cold heat exchanger (PH); A system for pumping the secondary (second) fluid (S); A system for the oscillation of the primary (first) fluid (P).
3. A heat regenerator that operates on the basis of the method from claim 1 and from claim 2, characterized in that the porous regenerative material of the regenerator (4) in hydraulically separated segments is a caloric (magnetocaloric, barocaloric, elastocaloric, electrocaloric, multicaloric) material.
4. A heat regenerator that operates on the basis of the method from claim 1 and from claim 2, characterized in that the porous regenerative material of the regenerator (4) in hydraulically separated segments is a caloric (magnetocaloric, barocaloric, elastocaloric, electrocaloric, multicaloric) material, combined with at least one other material chosen from the group of metals, ceramics, glasses, composites of carbon or of carbon materials, polymers or composites of polymer materials, metamaterials, and liquid crystals.
5. A heat regenerator that operates on the basis of the method from claim 1 and claim 2, characterized in that the porous regenerative material in the regenerator (4) in the hydraulically separated segment is not caloric, and it is chosen from the group of desiccant materials such as: activated alumina, aerogel, benzophenone, bentonite, calcium chloride, calcium oxide, calcium sulphate, cobalt chloride, copper sulphate, lithium chloride, lithium bromide, magnesium sulphate, magnesium perchlorate, molecular sieve, potassium carbonate, potassium hydroxide, silica gel, sodium, sodium chlorate, sodium chloride, sodium hydroxide, sodium sulphate, and sucrose.
6. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that the porous regenerative material in the regenerator (4) in the hydraulically separated segment is not caloric and it is chosen from the group of materials, such as: metals, ceramics, glasses, composites of carbon or of carbon materials, polymers or composites of polymer materials, cement, concrete, rock, or metamaterials or a combination of at least two of the materials mentioned here.
7. A heat regenerator that operates on the basis of the method by claim 1 and claim 2 and claims 3, 4, and 5, characterized in that the porous regenerative material in the regenerator (4) in the hydraulically separated segments represents the combination of at least two materials from claims 3, 4, and 5.
8. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that the number of hydraulically separated segments is lower than 10,000, preferably between 1000 and 10,000, more preferably between 100 and 1000 and even more preferably between 10 and 100.
9. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that that the primary (first) fluid (P) is chosen from the group of liquids, liquid metals, gases or refrigerants.
10. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that that the secondary (second) fluid (S) is chosen from the group of liquids, liquid metals, gases or refrigerants.
11. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that that the mechanism, device, or physical phenomena, which enables the flow of the primary, is based on mechanical actuation, capillary effect, electro-kinetics, electro-hydrodynamics, magneto-hydrodynamics, electrowetting or magneto wetting or the principle of the heat pipe.
12. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that the mechanism, device, or a physical phenomenon, which enables the flow of the secondary fluid, is based on the mechanical actuation, capillary effect, electro-kinetics, electro-hydrodynamics, magneto-hydrodynamics, electrowetting or magneto wetting, the principle of the heat pipe or a vapour-compression process.
13. A heat regenerator that operates on the basis of the method by claim 1 and claim 2, characterized in that the primary hot heat exchanger (PT), primary cold heat exchanger (PH), secondary hot heat exchanger (ST) and the secondary cold heat exchanger (SH) consist of materials chosen from the group of metals, polymers, carbon or carbon materials, such are carbon, graphite, graphene, composite materials, ceramic materials, cement, concrete or rocks or rock materials or their combination.
14. A heat regenerator that operates on the basis of the method by claim 1 and claims 3, and 4, characterized in that the device, which comprises caloric material in hydraulically separated segments, is chosen from the group of caloric refrigerators, caloric heat pumps or caloric power generators.
15. A heat regenerator that operates on the basis of the method by claim 1 and claim 5, characterized in that the device, which comprises desiccant materials in hydraulically separated segments, is chosen from the group of adsorption refrigerators, adsorption heat pumps or adsorption drying device, absorption refrigerator, absorption heat pump or absorption drying device.
16. A heat regenerator that operates on the basis of the method by claim 1 and by claims 2, 3 and 4 and 5 and 6, characterized in that the device, which applies material in hydraulically separated segments, is chosen from the group of: mechanical Stirling refrigerator, mechanical Stirling heat pump, mechanical Stirling power generator, thermoacoustic refrigerator, thermoacoustic heat pump, thermoacoustic power generator, pulsed tube refrigerator, Gifford-McMahon (GM) cycle, furnace or boiler, catalytic converter or chemical reactor.
17. A heat regenerator that operates on the basis of the method by claim 1 and claims 2 and 7, characterized in that the device, which applies material in hydraulically separated segment, is chosen from the group of devices that are listed in claims 15, 16 and 17.
Description
[0024] The invention is described in more detail on the basis of design examples and the corresponding figures, which show:
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[0071] The method of heat transfer in the embedded structure of the heat regenerator presented by this invention and different design examples are described in the following text in more detail.
[0072] For a simpler explanation of the operating principle of the presented heat-transfer method using this invention,
[0073] The method of this invention can be explained by the example of the operation of the caloric cooling device. The operation of this device can be described by four basic thermodynamic processes: [0074] magnetization, polarization, compressive or tensile load deformation of the caloric regenerator. The temperature of the matrix of the caloric regenerator is increased; [0075] heat transfer under a constant external field or constant external force applied to the caloric regenerator. The primary (first) fluid P in this phase of its oscillation flows through the caloric regenerator in the direction towards the primary hot heat exchanger PT. The primary (first) fluid P absorbs the heat from the hydraulically separated segments of the caloric regenerator and transfers the heat to the primary hot heat exchanger PT. The primary heat exchanger PT transfers the heat to the secondary (second) fluid S; [0076] demagnetization, depolarization, compressive or tensile stress release of the caloric regenerator. The temperature of the matrix of the caloric regenerator is decreased; [0077] heat transfer in the absence of a field or force applied to the caloric regenerator. The primary (first) fluid P in this phase of its oscillation flows through the caloric regenerator in the direction towards the primary cold heat exchanger PH. The primary (first) fluid P transfers heat to the hydraulically separated segments of the caloric regenerator and absorbs heat in the primary cold heat exchanger PH. The primary cold heat exchanger PH absorbs the heat from the secondary (second) fluid S.
[0078] The thermodynamic processes can also be different, depending on the type of thermodynamic cycle.
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[0080] The primary hot heat exchanger PT and the primary cold heat exchanger PH are positioned in housing 1 between the elements 2 for the oscillation of the fluid flow of the primary (first) fluid P. The unidirectional fluid flow of the secondary (second) fluid S is in the direction of the arrow A, from the heat sink ST to the cold heat exchanger PH. The unidirectional fluid flow of the secondary (second) fluid S is in the direction of the arrow B from the primary cold heat exchanger PH towards the heat source SH. The unidirectional fluid flow of the secondary (second) fluid S is in the direction of the arrow C from the heat source SH to the primary hot heat exchanger PT. The unidirectional fluid flow of the secondary (second) fluid S is in the direction of the arrow D from the primary hot heat exchanger PT towards the heat sink ST. Between both primary heat exchangers, PT and PH, there is positioned a porous regenerative material (matrix), which is a part of the regenerator 4 (shown in
[0081] The primary hot heat exchanger PT, the primary cold heat exchanger PH, the secondary hot heat exchanger ST and the secondary cold heat exchanger SH consist of materials chosen from the groups of metals, polymers, carbons and carbon materials (carbon, graphite, graphene), such as composite materials, ceramic materials, cement, concrete or rock material and their combinations.
[0082] The primary (first) fluid P and the secondary (second) fluid S are chosen from the groups of liquids, liquid metals, gases or refrigerants.
[0083] The mechanism, the device or the physical phenomenon that enables the fluid flow of the primary (first) fluid P can be based on a mechanical motion, a capillary effect, electro-kinetics, electro-hydrodynamics, magneto-hydrodynamics, electrowetting or magnetowetting or the heat-pipe principle. The mechanism, device or physical phenomenon that enables the fluid flow of the secondary (second) fluid S is based on a mechanical motion, a capillary effect, electro-kinetics, electro-hydrodynamics, magneto-hydrodynamics, electrowetting or magnetowetting, a heat-pipe principle or a vapour-compression process.
[0084] The porous regenerative material of the regenerator 4 in the hydraulically separated segments can be a caloric (magnetocaloric, electrocaloric, elastocaloric, barocaloric, multicaloric) material, combined with any other material chosen from the group of metals, ceramics, glass, composites, carbon or carbon materials, polymers or composites of polymer materials, metamaterials, liquid crystals.
[0085] When the device is made up of caloric or a combination of caloric and other materials in the form of the porous regenerative matrix in the hydraulically separated segments or parts, then the device that can be created on this basis belongs to the group of caloric refrigerators or coolers, caloric heat pumps or caloric power generators.
[0086] The porous regenerative material of the regenerator 4 in the hydraulically separated segments can also be chosen from the group of desiccant materials such as activated alumina, aerogel, benzophenone, bentonite, calcium chloride, calcium oxide, calcium sulphate, cobalt chloride, copper sulphate, lithium chloride, lithium bromide, magnesium sulphate, magnesium perchlorate, molecular sieve, potassium carbonate, potassium hydroxide, silica gel, sodium, sodium chlorate, sodium chloride, sodium hydroxide, sodium sulphate, and sucrose.
[0087] When the device is made up of desiccant material, such as the porous regenerative material matrix in hydraulically separated segments, then the device that can be created on this basis belongs to the group of adsorption refrigerators or chillers, adsorption heat pumps or adsorption drying devices, absorption refrigerators or chillers, absorption heat pumps or absorption dryers, or catalytic converters, or chemical reactors.
[0088] The porous regenerative material of the regenerator 4 of the hydraulically separated segments can be chosen from the group of materials that are not caloric and include the following: metals, ceramics, glass, composites, carbon and carbon materials, polymers or composites from polymer materials, or metamaterials, or minerals, or cement, concrete, rocks, or a combination of at least two of the materials mentioned here. When the device comprises such materials in the form of a porous regenerator in the hydraulically separated segments, then the device that can be created on this basis belongs to the group of mechanical Stirling refrigerators or coolers, mechanical Stirling heat pumps, mechanical Stirling power generators, thermoacoustic refrigerators or coolers, thermoacoustic heat pumps, thermoacoustic power generators, pulsed tube refrigerators, Gifford-McMahon (GM) refrigerators, furnaces or boilers, catalytic converters or chemical reactors.
[0089] The number of hydraulically separated segments is lower than 10,000, preferably between 1000 and 10,000, more preferably between 100 and 1000 and even more preferably between 10 and 100.
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[0102] The secondary (second) fluid S circulates (unidirectional flow) and flows through all four heat exchangers; therefore, flowing through the primary cold heat exchanger PH, the primary hot heat exchanger PT, the secondary cold heat exchanger SH and the secondary hot heat exchanger ST. The system for the pumping of the secondary (second) fluid S is shown in
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[0105] The operation of the principle of electrowetting from
[0106] The first principle operates in four processes of the operation of one thermodynamic cycle. In the first process, the primary (first) fluid P is in the form of droplets 35 and the fluid of the droplets, which are separated into two parts: one part of the droplets 35 is positioned in the hot heat exchanger PT, another part of the droplets 35 is positioned in the cold heat exchanger PH. The regenerator 4, which consists of caloric material, is exposed to the positive change of the external force or field (the temperature of the caloric material increases). In the second process, the external field or force on the regenerator 4 is still present. The primary (first) fluid P in the form of droplets 35, which is positioned in the hot heat exchanger PT, undergoes movement into the structure of the regenerator 4, due to the change of the electric potential on electrodes 31. Because of the heat transfer, the primary (first) fluid P in the form of droplet 35, absorbs heat from the caloric material of the regenerator 4. Then, under the unchanged force or field, the primary (first) fluid P in the form of droplets 35, undergoes movement back to the heat exchanger PT, where it transfers heat to the secondary (second) fluid S. The third process represents the change of the external field or force that acts on the caloric material, to the state without a field or without a force on the caloric material (the temperature of the caloric material decreases). In the fourth process of the operation, the primary (first) fluid P in the form of droplets 35, which is positioned in the cold heat exchanger PH, undergoes movement into the structure of the regenerator 4, due to the change of the electrical potential on the electrodes 31. Because of the heat transfer, the primary (first) fluid P in the form of droplet 35, transfers heat to the caloric material in the regenerator 4. Then, with the unchanged field or force, the primary (first) fluid P undergoes movement back to the cold heat exchanger PH, where it absorbs heat from the secondary (second) fluid S. The movement also occurs due to the change of the electrode potential on the electrodes 31.
[0107] The second case also operates in the four processes of a thermodynamic cycle, with the difference that the primary (first) fluid P in the form of droplets 35 is not separated into two parts. The droplets 35 are joined together in one part and are positioned in the hot heat exchanger PT and the regenerator 4 or in the cold heat exchanger PH and regenerator. In the first process the caloric material of the regenerator 4 is exposed to the positive change of the field or force (the temperature of the caloric material increases). The primary (first) fluid P in the form of droplets 35, which is at that moment positioned in regenerator 4, absorbs heat due to the heat transfer from the caloric material. Some of the droplets 35 are at that moment in the cold heat exchanger PH. In the second process, the regenerator 4 is still under an unchanged external field or force. The primary (first) fluid P in the form of droplets 35, undergoes movement towards the hot heat exchanger PT, due to the change of the electrical potential on the electrodes 31. The droplets 35, which absorbed heat in the regenerator 4, transfer the heat in the hot heat exchanger PT to the secondary (second) fluid S. The droplets 35, which were positioned in the cold heat exchanger PH, enter the regenerator 4. In the third process, the regenerator 4 is exposed to the negative change of the external field or force. Therefore, at the end of the process 4, the external field or force is no longer present (the temperature of the caloric material decreases). The primary (first) fluid P in the form of droplets 35, positioned in the regenerator 4, transfers heat to the caloric material. The fourth process runs under the unchanged field or force (no field or no force). The primary (first) fluid P in the form of droplets 35, performs movement towards the cold heat exchanger PH, due to the change of the electrical potential on the electrode 31. The droplets 35, which were in the regenerator 4, perform movement towards the cold heat exchanger PH, where they absorb heat from the secondary (second) fluid S. The droplets 35, which were positioned in the hot heat exchanger PH, enter the regenerator 4.
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[0125] The process shown in
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[0130] In all the cases the surface of the channels for the fluid flow in the heat exchanger PT, and/or the surface of the channels for the fluid flow in the heat exchanger PH, can be extended.
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[0134] The method for heat transfer in the embedded structure of heat regenerator 4 and the designs of the related heat regenerators, which operate on the basis of the method by this invention, applies hydraulically separated segments in the regenerator. This disables the fluid flow along the regenerator 4 (the flow along the regenerator 4 is the state of the art). The fluid flow through the hydraulically separated segments of the regenerator 4 is therefore performed perpendicular to the direction of the temperature gradient, which is, in the steady state, established along the regenerator 4. The application of the fluid flow through the hydraulically separated segments does not fulfil the condition for operating at larger temperature spans. This is due to the fact that particular segments in the direction of the fluid flow can be shorter than the whole length of the regenerator 4. Therefore, for the use of the fluid flow of the primary (first) fluid P through the regenerator 4, each side of the regenerator should be attached to two additional heat exchangers. Whereas the primary (first) fluid P oscillates through the regenerator 4 and transfers/absorbs heat to/from both heat exchangers PT and PH, there is required secondary (second) fluid S, which continuously flows between the heat source and the heat sink. If only the heat exchanger PH or PT is observed, then the direction of the secondary (second) fluid S through one heat exchanger PH is counter-directed to the fluid flow of the secondary (second) fluid S through the heat exchanger PT. In this way, despite the fact that the oscillatory flow of the primary (first) fluid flow P is established perpendicularly to the length of the whole regenerator, a temperature distribution and a temperature span can be achieved, similar to the case with the oscillatory flow of the fluid along the whole length of the regenerator, and therefore without separated hydraulic segments. However, in the proposed method a substantially lower drop of the pressure will be established as this is the case in any of the state of the art solutions.