Robotic stereotactic system for MRI-guided neurosurgery
11779398 · 2023-10-10
Assignee
Inventors
- Ziyan Guo (Hong Kong, CN)
- Ka Wai Kwok (Hong Kong, CN)
- Ziyang Dong (Hong Kong, CN)
- Kit Hang Brian Lee (Hong Kong, CN)
- Hing Choi FU (HONG KONG, HK)
- Chim Lee Cheung (Hong Kong, CN)
Cpc classification
A61B34/20
HUMAN NECESSITIES
A61B90/11
HUMAN NECESSITIES
A61B90/37
HUMAN NECESSITIES
International classification
A61B34/20
HUMAN NECESSITIES
A61B90/00
HUMAN NECESSITIES
A61B90/10
HUMAN NECESSITIES
A61B90/11
HUMAN NECESSITIES
Abstract
A neurosurgical robotic system for bilateral stereotaxy that integrates intraoperative MRI guidance is provided. The robotic system can be implemented in regular diagnostic MRI facilities. Navigation for bilateral brain targets can be performed independently and simultaneously. The robotic system includes a plurality of manipulators, a needle guide (31), a needle (12) disposed within the needle guide (31); and a mounting base (39) with a plurality of screw holes for bone mounting.
Claims
1. A surgical robot for magnetic resonance imaging guided interventions, comprising: a manipulator comprising a tendon-based upper actuator and a tendon-based lower actuator; a mounting base connected to the lower actuator; a needle guide; and a needle disposed within the needle guide; wherein each of the tendon-based upper actuator and the tendon-based lower actuator comprises: a housing with a plurality of openings each configured to allow a tendon to pass therethrough; two rotational joints connected to the housing; two upper arms connected to the two rotational joints, respectively; two forearms connected to the two upper arms, respectively, at a proximal end of each forearm by a passive joint; and a passive ball joint connecting the two forearms at the distal end of each forearm, wherein the needle guide is disposed within the ball joint of the upper actuator and of the lower actuator, and wherein the mounting base has a plurality of screw holes for bone mounting.
2. The surgical robot of claim 1, further comprising a needle stop and/or a linear actuator disposed on the needle.
3. The surgical robot of claim 1, further comprising one or more MR-based trackers disposed on the needle guide.
4. The surgical robot of claim 1, wherein the robot includes a plurality of manipulators.
5. The surgical robot of claim 1, wherein the surgical robot is configured to be mounted on a skull.
6. The surgical robot of claim 1, wherein the needle is a rigid straight surgical instrument.
7. The surgical robot of claim 1, further comprising: four tendons, the four tendons comprising two tendons inserted into the housing of the tendon-based upper actuator and two tendons inserted into the housing of the tendon-based lower actuator; and two or more spools connected to each tendon of the four tendons, respectively, wherein each tendon of the four tendons is connected to each rotational joint of each housing, respectively.
8. The surgical robot of claim 7, wherein each tendon of the four tendons is channeled through a sheath, respectively.
9. The surgical robot of claim 8, further comprising: a first set comprising a plurality of pinion gears and rack gears, wherein each pinion gear of the first set is coupled to each spool, respectively; and a plurality of hydraulic tubes, each tube connected at a first end to each rack gear of the first set, respectively, and filled with fluid, wherein the fluid and each rack gear of the first set are separated by a first rolling diaphragm.
10. The surgical robot of claim 9, further comprising: a second set comprising a plurality of pinion gears and rack gears, wherein each pinion gear of the second set is coupled to a motor, wherein each rack gear of the second set is connected to an opposite end of each hydraulic tube, respectively, and wherein the fluid and each rack gear of the second set are separated by a second rolling diaphragm.
11. A surgical robot for magnetic resonance imaging guided interventions, comprising: two manipulators, each manipulator comprising a tendon-based upper actuator and a tendon-based lower actuator; each tendon-based lower actuator of the two manipulators connected to a mounting base; two needle guides; and two needles, each needle disposed within a respective needle guide, wherein each tendon-based upper actuator of the two manipulators and each tendon-based lower actuator of the two manipulators comprises: a housing with a plurality of openings each configured to allow a tendon to pass therethrough; two rotational joints connected to the housing; two upper arms connected to the two rotational joints, respectively; two forearms connected to the two upper arms, respectively, at a proximal end of each forearm by a passive joint; and a passive ball joint connecting the two forearms at the distal end of each forearm, wherein one of the needle guides is disposed within the ball joint of both the tendon-based upper actuator and the tendon-based lower actuator of each manipulator, respectively, and wherein the mounting base has a plurality of screw holes for bone mounting.
12. The surgical robot of claim 11, further comprising two needle stops and/or two linear actuators, each needle stop/linear actuator disposed on a respective needle.
13. The surgical robot of claim 11, further comprising two or more MR-based trackers, each MR-based tracker disposed on a respective needle guide.
14. The surgical robot of claim 11, further comprising: a first set comprising a plurality of pinion gears and rack gears, wherein each pinion gear of the first set is coupled to each spool, respectively; and a plurality of hydraulic tubes, each tube connected at a first end to each rack gear of the first set, respectively, and filled with fluid, wherein the fluid and each rack gear of the first set are separated by a first rolling diaphragm.
15. The surgical robot of claim 11, further comprising: a second set comprising a plurality of pinion gears and rack gears, wherein each rack gear of the second set is connected to an opposite end of each hydraulic tube, respectively, and wherein the fluid and each rack gear of the second set are separated by a second rolling diaphragm.
16. The surgical robot of claim 11, wherein the surgical robot is configured to be mounted on a skull.
17. The surgical robot of claim 11, wherein each needle of the two needles is a rigid straight surgical instrument.
18. The surgical robot of claim 11, further comprising: eight tendons, the eight tendons comprising two tendons inserted into the housing of each tendon-based upper actuator of the two manipulators and two tendons inserted into the housing of each tendon-based lower actuator of the two manipulators; and two or more spools connected to each tendon, respectively, wherein each tendon of the eight tendons is connected to each rotational joint of each housing, respectively.
19. The surgical robot of claim 18, wherein each tendon of the eight tendons is channeled through a sheath, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) Embodiments of the subject invention are designed to perform bilateral instruments navigation. In one embodiment, the present invention is for MRI guided deep brain stimulation (DBS) during the intraoperative phase of surgery. A CAD model and components of the proposed robotic manipulator are illustrated in
(16) The manipulator comprises at least one rigid arm, at least one housing, and at least one mounting base affixed to a skull via at least one mounting unit, preferably bone screw. All anchorage sites are away from the sagittal suture to avoid the possible trauma to the critical structures underneath. In an embodiment of the subject invention, the lowest surface of the arms can be approximately 20-30 mm above the Burr hole, depending on the patient-specific skull curvature and its anchorage site (see, for example,
(17) Short-tendon-driven design is adopted with the aim to reach stringent criteria, in terms of not only the spatial constraints imposed by the head coil, but also the weight that may cause discomfort to the patient.
(18) For a 1 degree of freedom actuation, as depicted in
(19) The master (which can be located in a control room) and slave (which can be location in an MRI room) actuation system can include two identical linear-to-rotation mechanisms (see, for example,
(20) Seals, including rolling-diaphragms 27 are used to seal the cylinders and result in negligible sliding friction during transmission. The wall of the diaphragm 27 can be reinforced with fabric for high fluid pressure. The resultant transmission response and power efficiency can outperform conventional hydraulic sealing with O-rings, of which the sliding friction is significant.
(21) CAD models and components of an embodiment of the subject invention are illustrated in
(22) To automatically insert the needle, a linear actuator can be incorporated to the needle guide. It can be driven by the similar master-slave actuator mechanism (see, for example,
(23) In an embodiment of the subject invention, a surgical robot comprises two manipulator mounted upon a single mounting base. As seen in
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(26) Horizontal offset a separates two actuated joints and vertical offset b separates the upper and lower layers. The array of the actuated joints can be defined as q=[q.sub.u1, q.sub.u2, q.sub.u3, q.sub.u4].sup.T two types of singularities can be found in this five-bar linkage mechanism. The first occurs when the forms are colinnear (e.g. joints J.sub.l3, J.sub.l4, J.sub.l5, are in one line), and the second occurs when only when the arms are fully stretched. To inhibit collineation of the pairs of forearms, a mechanical limit on the relative rotation can be utilized. For instance J.sub.l5 can always be located outside the quadranngle area of J.sub.l1, J.sub.l2, J.sub.l3, and J.sub.l4. To resolve inverse kinematics, the needle's orientation can be denoted by the unit τ.sup.+ and be denoted as:
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(28) Assume the insertion depths, d.sub.u and d.sub.l, define linear distance from join J.sub.u5 and J.sub.l5, respectively to the brain target. The position of needle tip 42, p.sub.e, acting as the uitmate end effector of both manipulators can be calculated as:
p.sub.e=p.sub.u5+d.sub.u.Math.{right arrow over (r)} (3)
(29) By way of example, to find the four actuated joint angles, q=[q.sub.u1, q.sub.u2, q.sub.u3, q.sub.u4].sup.T, based upon the desired needle position with respect to the MR image coordinates, coregistration between the robot and the image coordinate system is required. The calculated parameters (ie. p.sub.e and {right arrow over (r)}) can be defined in ψ.sub.o. Coordinate p.sub.u5 and p.sub.l5 can be found be calculating the crossing points of the needle and two layers using the line equations:
p.sub.u5=p.sub.e−d.sub.u.Math.{right arrow over (r)} and p.sub.l5=p.sub.e−d.sub.l.Math.{right arrow over (r)} (4)
(30) Coordinates p.sub.uf and p.sub.lf belong to the triangle ΔJ.sub.u1, J.sub.u3, J.sub.u5 and ΔJ.sub.l1, J.sub.l3, J.sub.l5, respectively, Angles ∠J.sub.u3 J.sub.u1J.sub.u5 and ∠J.sub.u4 J.sub.u2J.sub.u5 (denoted as θ.sub.u1, θ.sub.u2) can be solved using cosine law, respectively, in triangles ΔJ.sub.u1, J.sub.u3, J.sub.u5 and ΔJ.sub.l2, J.sub.l4, J.sub.l5 by the following expressions:
l.sub.f.sup.2=l.sub.u.sup.2+∥p.sub.u5−p.sub.u1∥.sup.2−2l.sub.u∥p.sub.u5−p.sub.u1∥cos θ.sub.1 (5)
l.sub.f.sup.2=l.sub.u.sup.2+∥p.sub.u2−p.sub.u5∥.sup.2−2l.sub.u∥p.sub.u2−p.sub.u5∥cos θ.sub.1 (6)
(31) To avoid the second type of singularity joints J.sub.u3, J.sub.u4, for example can be positioned beyond triangle ΔJ.sub.u1, J.sub.u3, J.sub.u5, such that q.sub.u1=θ.sub.u1+α.sub.u1 and q.sub.u2=π−(θ.sub.u2+α.sub.u2). It should be appreciated by one of ordinary skill in the art that other actuation parameters can be solved with a similar process.
(32) MR-based wireless tracking is first introduced to such robotic stereotaxy (see, for example,
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(34) In an embodiment of the subject invention, a robot can comprise two manipulators mounted above two Burr holes created in a skull. Each manipulator can provide 4 degrees of freedom manipulation on the instruments access to each corresponding Burr hole, including pitch, roll, and offsets along the x-y plane above the skull surface. This facilitates alignment of a desired straight line trajectory to the brain target.
(35) To facilitate bilateral stereotactic manipulation, embodiments of the subject invention can be designed: i) to be compact so the robot can be fixed on a skull within tight dimensional constraints due to a head coil, ii) to enable automatic trajectory planning and instrument alignment, iii) to perform bilateral manipulation independently, and iv) to fulfill MRI compatibility with the ASTM F2503 standard, be enduring no magnetic components are involved in the robot platform. In general, the robot will not induce noticeable artifacts or significant reduction in signal-to-noise ratio (SNR) within the region-of-interest (ROI).
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(38) During an immediate preoperative phase, a stereotactic frame can be attached to the head of a patient along with markers. A CT scan of the patient wearing the stereotactic frame can be performed and registration between the CT scan image and any intraoperative tool positions can be performed. Afterwards the patient can be transferred to the operating room or operating theatre.
(39) During the intraoperative phase, the medical staff can set up the stereotactic frame on the patient's head. A Burr hole can be drilled or scrapped into the patient's skull. A needle can be manually inserted into the patient's brain through the Burr hole. If the patient is undergoing deep brain stimulation, a microelectrode can be implanted to monitor an electrical response to the stimulation. If the desired objective has been reached, the needle can be removed and the Burr hole sealed. If, however, the desired objective has not been reached, the needle can be reinserted and the process repeated.
(40) After the surgery is complete, the patient can be transferred out of the operating room and monitored for any post-surgery effects. MRI scans can be conducted during a postoperative phase and the medical staff can determine if any additional treatment is necessary.
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(42) The methods and processes described herein can be embodied as code and/or data. The software code and data described herein can be stored on one or more machine-readable media (e.g., computer-readable media), which may include any device or medium that can store code and/or data for use by a computer system. When a computer system and/or processor reads and executes the code and/or data stored on a computer-readable medium, the computer system and/or processor performs the methods and processes embodied as data structures and code stored within the computer-readable storage medium.
(43) It should be appreciated by those skilled in the art that computer-readable media include removable and non-removable structures/devices that can be used for storage of information, such as computer-readable instructions, data structures, program modules, and other data used by a computing system/environment. A computer-readable medium includes, but is not limited to, volatile memory such as random access memories (RAM, DRAM, SRAM); and non-volatile memory such as flash memory, various read-only-memories (ROM, PROM, EPROM, EEPROM), magnetic and ferromagnetic/ferroelectric memories (MRAM, FeRAM), and magnetic and optical storage devices (hard drives, magnetic tape, CDs, DVDs); network devices; or other media now known or later developed that is capable of storing computer-readable information/data. Computer-readable media should not be construed or interpreted to include any propagating signals. A computer-readable medium of the subject invention can be, for example, a compact disc (CD), digital video disc (DVD), flash memory device, volatile memory, or a hard disk drive (HDD), such as an external HDD or the HDD of a computing device, though embodiments are not limited thereto. A computing device can be, for example, a laptop computer, desktop computer, server, cell phone, or tablet, though embodiments are not limited thereto.
(44) The subject invention includes, but is not limited to, the following exemplified embodiments.
(45) Embodiment 1. A surgical robot for magnetic resonance imaging guided interventions, comprising: a manipulators comprising a tendon-based upper actuator and tendon-based lower actuator; a mounting base connected to the lower actuator; a needle guide; and a needle disposed within the needle guide; wherein each actuator comprises: a housing with a plurality of openings to allow a tendon to pass through, two rotational joints connected to the housing, two upper arms connected to the two rotational joints, respectively, two forearms connected to the two upper arms, respectively, at a proximal end of each forearm by a passive joint, a passive ball joint connecting the two forearms at the distal end of each forearm, wherein the needle guide is disposed within the ball joint of the upper actuator and of the lower actuator, and wherein the mounting base has a plurality of screw holes for bone mounting.
(46) Embodiment 2. The surgical robot of embodiment 1, further comprising a needle stop and/or a linear actuator disposed on the needle.
(47) Embodiment 3. The surgical robot of any of embodiments 1-2, further comprising one or more MR-based trackers disposed on the needle guide.
(48) Embodiment 4. The surgical robot of any of embodiments 1-3, wherein the robot includes a plurality of manipulators.
(49) Embodiment 5. The surgical robot of any of embodiments 1-3, further comprising: two tendons inserted into the housing of the upper actuator; two tendons inserted into the housing of the lower actuator; and two or more spools connected to each tendon, respectively, wherein each tendon is connected to each rotational joint of each housing, respectively.
(50) Embodiment 6. The surgical robot of embodiment 5, wherein each tendon is channeled through a sheath, respectively.
(51) Embodiment 7. The surgical robot of embodiment 6, further comprising: a first set comprising a plurality of pinion gears and rack gears, wherein each pinion gear of the first set is coupled to each spool, respectively; and a plurality of hydraulic tubes, each tube connected at a first end to each rack gear, respectively, and filled with fluid, wherein the fluid and each rack gear of the first set are separated by a rolling diaphragm.
(52) Embodiment 8. The surgical robot of embodiment 7, further comprising: a second set comprising a plurality of pinion gears and rack gears, wherein each pinion gear of the second set is coupled to a motor, wherein each rack of the second set is connected to an opposite end of each hydraulic tube, respectively, and wherein the fluid and each rack gear of the second set are separated by a rolling diaphragm.
(53) Embodiment 9. The surgical robot of any of embodiment 1-8, wherein the surgical robot is mounted on a skull.
(54) Embodiment 10. The surgical robot of any of embodiments 1-9, wherein the needle is a rigid straight surgical instrument, e.g. DBS needle.
(55) Embodiment 11. A surgical robot for magnetic resonance imaging guided interventions, comprising: two manipulators, each manipulator comprising a tendon-based upper actuator and a tendon-based lower actuator; each lower actuator connected to a mounting base; two needle guides; and two needles, each needle disposed within a respective needle guide, wherein each actuator comprises: a housing with a plurality of openings to allow a tendon to pass through, two rotational joints connected to the housing, two upper arms connected to the two rotational joints, respectively, two forearms connected to the two upper arms, respectively, at a proximal end of each forearm by a passive joint, and a passive ball joint connecting the two forearms at the distal end of each forearm; wherein one of the needle guides is disposed within the ball joint of both the upper actuator and the lower actuator of each manipulator, respectively, and wherein the mounting base has a plurality of screw holes for bone mounting.
(56) Embodiment 12. The surgical robot of embodiment 11, further comprising two needle stops and/or two linear actuators, each needle stop/linear actuator disposed on a respective needle.
(57) Embodiment 13. The surgical robot of any of embodiments 11-12, further comprising two or more MR-based trackers, each MR-based tracker disposed on a respective needle guide.
(58) Embodiment 14. The surgical robot of any of embodiments 11-13, further comprising: two tendons inserted into the housing of each upper actuator; two tendons inserted into the housing of each lower actuator; and two or more spools connected to each tendon, respectively, wherein each tendon is connected to each rotational joint of each housing, respectively.
(59) Embodiment 15. The surgical robot of embodiment 14, wherein each tendon is channeled through a sheath, respectively.
(60) Embodiment 16. The surgical robot of any of embodiments 11-15, further comprising: a first set comprising a plurality of pinion gears and rack gears, wherein each pinion gear of the first set is coupled to each spool, respectively; and a plurality of hydraulic tubes, each tube connected at a first end to each rack gear, respectively, and filled with fluid, wherein the fluid and each rack gear of the first set are separated by a rolling diaphragm.
(61) Embodiment 17. The surgical robot of any of embodiments 11-16, further comprising: a second set comprising a plurality of pinion gears and rack gears, wherein each rack of the second set is connected to an opposite end of each hydraulic tube, respectively, and wherein the fluid and each rack gear of the second set are separated by a rolling diaphragm.
(62) Embodiment 18. The surgical robot of any of embodiments 11-17, wherein the surgical robot is mounted on a skull.
(63) Embodiment 19. The surgical robot of any of embodiments 11-18, wherein the needles are straight rigid surgical instruments, e.g. DBS needles.
(64) A greater understanding of the present invention and of its many advantages may be had from the following examples, given by way of illustration. The following examples are illustrative of some of the methods, applications, embodiments and variants of the present invention. They are, of course, not to be considered as limiting the invention. Numerous changes and modifications can be made with respect to the invention.
Example 1—Transmission Stiffness
(65) An iterative test was conducted on a 1 degree of freedom actuation. The upper arms of the manipulator were fixed such that rotation of the actuated joint was constrained. Ten meter pipes filled with distilled water were used to connect the master-to-slave hydraulic units. The master unit was actuated by an electrical DC motor that provided 500 encoding pulse feedback. The DC motor was also geared down in ration 14:1, generating rotary resolution of 0.052°. A torque sensor with 5 m/Nm sensitivity was used to measure the external load. The tests were under a bi-directional load. The transmission fluid in the pipes was preloaded at 0.5, 1.0, 1.5, and 2.0 bars in order to investigate the transmission stiffness varying with different fluid pressure levels. The external loads were gradually increased, while recording the corresponding piston displacements.
(66) The force displacements diagram, as seen in
Example 2—Needle Targeting Accuracy
(67) An EM positional tracking system was used to measure the 3D coordinate of any point defined in the experimental setup. Ten points were simulated as the STN target, five in each side on a plastic plate. The points were roughly 100 mm below the lower layer manipulators. This is the typical depth of a stereotactic target beneath a skull. These measured target coordinates were registered with the robot coordinate system. Two EM tracking coils were attached to one robot forearm, one on each layer. A phantom needle with similar diameter to a DBS cannula was used in this targeting task. The exact needle tip position and orientation were calculated by two 5 degrees of freedom coils fixed at the needle's tip.
(68) Configurations of the robot and needle guide, along with needle insertion depth, were measured and calculated. After aiming at the target points, the needle was inserted manually. The proximal distance from the needle tip to the target and the distance from the target to the needle axis were measured. The trials were repeated for needle insertion for five targets on each side. The targeting accuracy was quantified by mean error and its standard deviation and shown in Table 1.
(69) TABLE-US-00001 TABLE 1 Needle Targeting Accuracy Test Needle tip Normal to the needle Side Left Right Left Right Accuracy 1.73 ± 0.75 1.21 ± 0.63 1.61 ± 0.72 1.15 ± 0.62 (mm)
Example 3—MR-Based Tracking Test
(70) The robot was mounted on a skull model and placed and scanned inside a head coil. To reveal the brain phantom in the MR image, a “brain” was fabricated from agar gel in order to enhance the image contrast for needle targeting. Two thin tracking coil films were first employed and embedded in the needle guide. 3D spoiled gradient recalled-echo (SPGR) sequence was used to assess the location and orientation of the needle guide. The sequence parameters are stated in Table 2.
(71) TABLE-US-00002 TABLE 2 MRI scan parameters w/o needle inserted w/needle inserted SNR test FOV(mm) 240 × 240 240 × 240 280 × 280 Matrix 256 × 256 256 × 256 256 × 256 Acquisition FSPGR FSPGR T2-FSE TR(ms) 68.0 68.0 2000.0 TE(ms) 2.8 2.8 76.8 Flip angle (°) 10 10 90
(72) A phantom needle made of carbon fiber was then inserted and scanned with the same imaging sequence.
Example 4—MRI-Compatibility Test
(73) The MRI-compatibility test was conducted in a 1.5 T MRI scanner (see, for example,
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Where P.sub.center is the mean value of the pixels region at the image center, SD.sub.center is the standard deviation of the pixels region at the lower right corner. The SNR loss is within 3% even with the robot in full motion and no observable image artifacts were generated.
(75) It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
(76) All patents, patent applications, provisional applications, and publications referred to or cited herein (including those in the “References” section) are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.