Battery box
11780645 · 2023-10-10
Assignee
Inventors
- Yuqun ZENG (Ningde, CN)
- Fenggang Zhao (Ningde, CN)
- Xingdi CHEN (Ningde, CN)
- Lei WANG (Ningde, CN)
- Linggang Zhou (Ningde, CN)
- Peng WANG (Ningde, CN)
Cpc classification
H01M50/249
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D21/0217
PERFORMING OPERATIONS; TRANSPORTING
H01M2220/20
ELECTRICITY
H01M50/242
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
B60L50/64
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
H01M50/202
ELECTRICITY
H01M50/242
ELECTRICITY
Abstract
The present disclosure provides a battery box and a vehicle, the battery box comprises an upper box body, a lower box body, a connecting member, a fixing member. The upper box body comprises a first eave portion, the lower box body comprises a second eave portion. The first eave portion is provided with a first connecting hole, the second eave portion is provided with a second connecting hole and a mounting hole. The connecting member passes through the first connecting hole and the second connecting hole to connect the upper box body and the lower box body. The fixing member passes through the mounting hole to make the lower box body mounted to external equipment, compared with the conventional battery box, the lower box body is equivalent to the arrangement of eliminating the third eave portion, it simplifies the structure and reduces the weight, thereby improving the energy density.
Claims
1. A battery box, comprising an upper box body, a lower box body, a connecting member, a sealing member, and a fixing member; the upper box body comprising a first side wall and a first eave portion radially protruding from the first side wall, wherein the first eave portion and the first side wall are integrally formed; the lower box body comprising a second side wall and a second eave portion radially protruding from the second side wall, and a first limiting boss protruding from an upper surface of the second eave portion in an up-down direction, wherein the second eave portion and the second side wall are integrally formed, and a height of the first side wall is greater than a height of the second side wall; the first eave portion and the second eave portion facing each other in the up-down direction, a width of a surface of the first eave portion that contacts the second eave portion is smaller than a width of a surface of the second eave portion that contacts the first eave portion, the first eave portion being provided with a first connecting hole, the second eave portion being provided with a second connecting hole and a mounting hole, the mounting hole and the second connecting hole being spaced apart from each other, and the second connecting hole being penetratingly provided on the second eave portion and the first limiting boss; the connecting member passing through the first connecting hole and the second connecting hole to fixedly connect the upper box body and the lower box body; the sealing member being provided between the first eave portion and the second eave portion and connecting the first eave portion and the second eave portion in sealing, and an initial thickness of the sealing member in the up-down direction being greater than a height of the first limiting boss; and the fixing member passing through the mounting hole to make the lower box body mounted to an external equipment.
2. The battery box according to claim 1, wherein a material density of the lower box body is greater than a material density of the upper box body; and a height of the first side wall is greater than a height of the second side wall in the up-down direction.
3. The battery box according to claim 2, wherein the height of the first side wall of the upper box body in the up-down direction is H.sub.1, the height of the second side wall of the lower box body in the up-down direction is H.sub.2, and H.sub.2≤0.5H.sub.1.
4. The battery box according to claim 1, wherein the second connecting hole and the mounting hole are spaced apart from each other in a circumferential direction of the second eave portion.
5. The battery box according to claim 4, wherein a central axis of the second connecting hole is close to the second side wall relative to a central axis of the mounting hole.
6. The battery box according to claim 1, wherein the first eave portion is further provided with an opening, and the opening penetrates the first eave portion and makes the mounting hole exposed on the first eave portion.
7. The battery box according to claim 1, wherein the connecting member comprises an inserting portion passing through the first connecting hole and the second connecting hole, and an extending portion radially protruding from the inserting portion; and at least one portion of the sealing member is located at an inner side of the extending portion in a radial direction, and a width of the at least one portion in the radial direction is an effective sealing width of the sealing member, the effective sealing width is W, and 6 cm≤W≤25 cm.
8. The battery box according to claim 7, wherein all portions of the sealing member are located at the inner side of the extending portion in the radial direction; or the sealing member comprises an effective sealing portion and a reinforce sealing portion formed on one side of the effective sealing portion close to the connecting member in the radial direction; and the effective sealing portion is located at the inner side of the extending portion in the radial direction, and at least a portion of the reinforce sealing portion is pressed between the first eave portion and the second eave portion by the extending portion.
9. The battery box according to claim 7, wherein a maximum diameter of the fixing member is A.sub.1, a distance between a central axis of the fixing member and the sealing member is A.sub.2, and A.sub.2≤1.5A.sub.1.
10. The battery box according to claim 6, wherein the mounting hole is a smooth hole; the lower box body further comprise a second limiting boss protruding from the upper surface of the second eave portion in the up-down direction; the mounting hole penetrates the second eave portion and the second limiting boss; and a portion of the second limiting boss protrudes from an upper surface of the first eave portion via the opening.
11. The battery box according to claim 10, wherein a distance between the upper surface of the first eave portion and the upper surface of the second eave portion is h, a height of the second limiting boss is h.sub.5, and h.sub.5>h.
12. The battery box according to claim 7, wherein the first eave portion comprises a first flat-plate portion, a second flat-plate portion, and a reinforce connecting portion connecting the first flat-plate portion and the second flat-plate portion; a lower surface of the first flat-plate portion is higher than a lower surface of the second flat-plate portion; the first connecting hole is penetratingly provided on the first flat-plate portion; and the sealing member is provided between the lower surface of the first flat-plate portion and the second eave portion.
13. A vehicle, comprising a body and a battery box, wherein the battery box comprises an upper box body, a lower box body, a connecting member, a sealing member, and a fixing member; the upper box body comprising a first side wall and a first eave portion radially protruding from the first side wall, wherein the first eave portion and the first side wall are integrally formed; the lower box body comprising a second side wall and a second eave portion radially protruding from the second side wall, and a first limiting boss protruding from an upper surface of the second eave portion in an up-down direction, wherein the second eave portion and the second side wall are integrally formed, and a height of the first side wall is greater than a height of the second side wall; the first eave portion and the second eave portion facing each other in the up-down direction, a width of a surface of the first eave portion that contacts the second eave portion is smaller than a width of a surface of the second eave portion that contacts the first eave portion, the first eave portion being provided with a first connecting hole, the second eave portion being provided with a second connecting hole and a mounting hole, the mounting hole and the second connecting hole being spaced apart from each other, and the second connecting hole being penetratingly provided on the second eave portion and the first limiting boss; the connecting member passes through the first connecting hole and the second connecting hole to fixedly connect the upper box body and the lower box body; the sealing member being provided between the first eave portion and the second eave portion and connecting the first eave portion and the second eave portion in sealing, and an initial thickness of the sealing member in the up-down direction being greater than a height of the first limiting boss; and the fixing member passes through the mounting hole to make the lower box body mounted to the body.
14. The vehicle according to claim 13, wherein a material density of the lower box body is greater than a material density of the upper box body; and a height of the first side wall is greater than a height of the second side wall in the up-down direction.
15. The vehicle according to claim 13, wherein the second connecting hole and the mounting hole are spaced apart from each other in a circumferential direction of the second eave portion.
16. The vehicle according to claim 15, wherein a central axis of the second connecting hole is close to the second side wall relative to a central axis of the mounting hole.
17. The vehicle according to claim 13, wherein the connecting member comprises an inserting portion passing through the first connecting hole and the second connecting hole, and an extending portion radially protruding from the inserting portion; and at least one portion of the sealing member is located at an inner side of the extending portion in a radial direction, and a width of the at least one portion in the radial direction is an effective sealing width of the sealing member, the effective sealing width is W, and 6 cm≤W≤25 cm.
18. The vehicle according to claim 17, wherein all portions of the sealing member are located at the inner side of the extending portion in the radial direction; or the sealing member comprises an effective sealing portion and a reinforce sealing portion formed on one side of the effective sealing portion close to the connecting member in the radial direction; and the effective sealing portion is located at the inner side of the extending portion in the radial direction, and at least a portion of the reinforce sealing portion is pressed between the first eave portion and the second eave portion by the extending portion.
19. The vehicle according to claim 17, wherein a maximum diameter of the fixing member is A.sub.1, a distance between a central axis of the fixing member and the sealing member is A.sub.2, and A.sub.2≤1.5A.sub.1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) Reference numerals are represented as follows: 1 upper box body 11 first side wall 12 first eave portion 121 first connecting hole 122 opening 12A first flat-plate portion 12B second flat-plate portion 12C reinforce connecting portion 2 lower box body 21 second side wall 22 second eave portion 221 second connecting hole 222 mounting hole 23 first limiting boss 24 second limiting boss 3 sealing member 31 effective sealing portion 32 reinforce sealing portion 4 connecting member 41 inserting portion 42 extending portion 5 fixing member 6 nut S external equipment Z up-down direction
DETAILED DESCRIPTION
(14) To make the object, technical solutions, and advantages of the present disclosure more apparent, hereinafter the present disclosure will be further described in detail in combination with the accompanying figures and the embodiments. It should be understood that the specific embodiments described herein are merely used to explain the present disclosure but are not intended to limit the present disclosure.
(15) In the description of the present disclosure, unless otherwise specifically defined and limited, the terms “first”, “second” and the like are only used for illustrative purposes and are not to be construed as expressing or implying a relative importance. The term “plurality” is two or more. Unless otherwise defined or described, the terms “connect”, “fix” should be broadly interpreted, for example, the term “connect” can be “fixedly connect”, “detachably connect”, “integrally connect”, “electrically connect” or “signal connect”. The term “connect” also can be “directly connect” or “indirectly connect via a medium”. For the persons skilled in the art, the specific meanings of the abovementioned terms in the present disclosure can be understood according to the specific situation.
(16) In the description of the present disclosure, it should be understood that spatially relative terms, such as “up”, “down” and the like, are described based on orientations illustrated in the figures, but are not intended to limit the embodiments of the present disclosure.
(17) Referring to
(18) Referring to
(19) The first eave portion 12 of the upper box body 1 and the second eave portion 22 of the lower box body 2 face each other in an up-down direction Z, referring to
(20) Referring to
(21) In the battery box of the present disclosure, because the lower box body 2 is connected to the upper box body 1 through the second connecting hole 221 of the second eave portion 22, and connected to the external equipment S through the mounting hole 222 of the second eave portion 22, compared with the conventional battery box involved in the background art, the lower box body 2 is equivalent to the arrangement of eliminating the third eave portion, it simplifies the structure of the lower box body 2 and reduces the weight of the lower box body 2, thereby improving the assembling efficiency and energy density of the battery box.
(22) In order to avoid the first eave portion 12 of the upper box body 1 interfering with the process of mounting the lower box body 2 to the external equipment S through the mounting hole 222, the mounting hole 222 needs to be exposed on the first eave portion 12. In an embodiment, a width of the second eave portion 22 of the lower box body 2 is greater than a width of the first eave portion 12, the mounting hole 222 is positioned at an edge portion of the second eave portion 22 and makes the mounting hole 222 exposed on the first eave portion 12. In another embodiment, referring to
(23) A material density of the lower box body 2 is greater than a material density of the upper box body 1. Referring to
(24) Because the upper box body 1 is a non-load bearing member, it has a small thickness and can be made of a material having a low density (such as plastic, SMC composite material, glass fiber reinforced resin, and carbon fiber reinforced resin). The lower box body 2 is a load bearing member, it has a large thickness and can be made of a material having a high density (such as a metal material), so reducing the height of the second side wall 21 of the lower box body 2 can significantly reduce the overall weight of the battery box, thereby greatly improving the assembling efficiency of the battery box.
(25) The height of the first side wall 11 of the upper box body 1 in the up-down direction Z is H.sub.1, the height of the second side wall 21 of the lower box body 2 in the up-down direction Z is H.sub.2, and H.sub.2≤0.5H.sub.1, that is the height of the lower box body 2 is smaller than or equal to ⅓ of the overall height of the battery box, and the lower box body 2 is lower than the center of gravity of the battery box (about at ½ of the overall height of the battery box). In the case where the overall height and weight of the battery box are constant, if H.sub.2>0.5H.sub.1, the distance between the second eave portion 22 and the bottom of the lower box body 2 will be increased (i.e., the distance between the mounting hole 222 and the bottom of the lower box body 2 is increased), after the battery box is connected with the external equipment through the mounting hole 222, a gap is easily generated between the battery box and the external equipment, and when the battery box is subjected to vibration or impact during use, the tearing damage of the mounting hole 222 is easily caused, thereby resulting in that the mounting of the battery box is not stable.
(26) In order not to increase the width of the second eave portion 22, the second connecting hole 221 and the mounting hole 222 are spaced apart from each other in a circumferential direction of the second eave portion 22, as shown in
(27) Further referring to
(28) Referring to
(29) In order to avoid the failure of the sealing member 3 and increase the service life of the sealing member 3, referring to
(30) When the connecting member 4 connects and fixes the upper box body 1 and the lower box body 2 through the second connecting hole 221, because the initial thickness of the sealing member 3 is greater than the height of the first limiting boss 23, the first eave portion 12 of the upper box body 1 compresses the sealing member 3, and the compressed sealing member 3 can ensure a reliable sealing between the upper box body 1 and the lower box body 2. Meanwhile, when the first eave portion 12 of the upper box body 1 is pressed down and contacts the first limiting boss 23 of the lower box body 2, the first limiting boss 23 can limit the further pressing of the first eave portion 12 of the upper box body 1, therefore it avoids the damage of the sealing member 3 due to the too large contact pressure between the upper box body 1 and the sealing member 3, thereby preventing the failure of the sealing member 3. In addition, the magnitude of the contact pressure between upper box body 1 and the sealing member 3 can be conveniently controlled by adjusting the initial thickness of the sealing member 3 before the sealing member 3 is compressed and the height of the first limiting boss 23.
(31) Referring to
(32) It should be noted that, the inner side of the extending portion 42 refers to the side of extending portion 42 close to the upper box body 1. The effective sealing width refers to the minimum width of the sealing member 3 which is not interfered by other components, and the effective sealing width of the sealing member 3 ensures the sealing reliability between the upper box body 1 and the lower box body 2.
(33) In an embodiment, referring to
(34) In another embodiment, referring to
(35) Specifically, when the width of the reinforce sealing portion 32 of the sealing member 3 in the radial direction is small, the entirely reinforce sealing portion 32 can be located between the extending portion 42 and the inserting portion 41 in the radial direction, as shown in
(36) In the design process of the battery box, in order to avoid that the connecting force of the connecting member 4 does not act on the sealing member 3 or only a part of the connecting force act on the sealing member 3 due to the too large distance between the second connecting hole 221 and the second side wall 21 so that the sealing member 3 cannot serve as an effective sealing effect, and the position of the second connecting hole 221 needs to be determined according to the effective sealing portion 31 of the sealing member 3, that is, the second connecting hole 221 needs to be provided close to the effective sealing portion 31.
(37) Referring to
(38) Referring to
(39) Referring to
(40) Referring to
(41) When the fixing member 5 is mounted to the external equipment S through the mounting hole 222, especially when the mounting hole 222 is the smooth hole, because the locking force of the fixing member 5 is large, the portion of the sealing member 3 contacting the fixing member 5 may generate a certain deformation, and the sealing member 3 is sensitive to the deformation, and the too large deformation can cause the failure of the sealing member 3. Therefore, in order to further avoid the failure of the sealing member 3 and improve the service life of the sealing member 3, referring to
(42) Referring to
(43) Referring to
(44) Referring to
(45) Referring to