Preventing Radio and Light Signal Transmission Loss Through a Transmission Surface Due to Weather Environmental and Operational Conditions Using Active Flow Control Actuators
20210339711 · 2021-11-04
Inventors
Cpc classification
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60S1/548
PERFORMING OPERATIONS; TRANSPORTING
B05B17/0607
PERFORMING OPERATIONS; TRANSPORTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G02B27/0006
PHYSICS
B05B1/04
PERFORMING OPERATIONS; TRANSPORTING
H02S50/00
ELECTRICITY
B05B12/12
PERFORMING OPERATIONS; TRANSPORTING
B60S1/485
PERFORMING OPERATIONS; TRANSPORTING
B05B9/002
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Systems and methods for cleaning transmission surfaces for optical and sensor surfaces in order to maintain optimal performance under a variety of weather and environmental conditions using synthetic jet actuators. The actuators can emit a jet of water or air depending on environmental conditions and the waveform, frequency, amplitude of the actuator can be adjusted based on particle characteristics and transmission signal quality in order to better clean the surfaces.
Claims
1. A system for cleaning the surface of a vehicle vision sensor, the system comprising: a sensor cleaning unit, mounted on the vehicle, having at least one actuator configured to direct a fluid jet onto the vehicle vision sensor; a sensor cleaning unit sensor, mounted on the vehicle, having at least one environment sensor configured to capture environmental sensor data proximate the vehicle; a cleaning electronic control unit configured to receive the environmental sensor data from the sensor cleaning unit sensor and to determine at least one of a drive frequency and a drive amplitude for controlling at least one actuator of the sensor cleaning unit, based on the received environmental data.
2. The system of claim 1, wherein the environment sensor includes at least one of a precipitation sensor or an airflow sensor configured to determine apparent wind speed and wind direction.
3. The system of claim 2, wherein the precipitation sensor is configured to determine the diameter of rain droplet sizes during a precipitation event.
4. The system of claim 3, wherein the cleaning control unit sets a drive frequency ranging from 360 Hz for rain droplet diameter sizes of 0.01 mm to 1040 Hz for rain droplet diameter sizes of 4 mm.
5. The system of claim 4, wherein the actuator operates using pulse wave modulation.
6. The system of claim 5, further comprising a water source connected to the sensor cleaning unit, wherein the cleaning electronic control unit is further configured to choose to use one of either water from the water source or ambient air for use with the actuator of the sensor cleaning unit, based on the received environmental data.
7. A system for cleaning the surface of a vehicle vision sensor, the system comprising: a sensor cleaning unit, mounted on the vehicle, having at least one actuator configured to direct a fluid jet onto the vehicle vision sensor.
8. The system of claim 6, further comprising: a cleaning electronic control unit configured to receive vision sensor transmission surface obstruction level data from the vehicle vision sensor indicating an amount of obstruction of a transmission signal through the vehicle vision sensor transmission surface, wherein the cleaning electronic control unit determines at least one of a drive frequency and a drive amplitude for controlling at least one actuator of the sensor cleaning unit, when the amount of obstruction of the transmission signal exceeds a predetermined threshold.
9. A method for cleaning the surface of a vehicle vision sensor, the method comprising: capturing environmental sensor data proximate the vehicle from a sensor cleaning unit sensor mounted on the vehicle; determining, by a cleaning electronic control unit, at least one of a drive frequency and a drive amplitude for controlling at least one actuator of a sensor cleaning unit mounted on the vehicle, generating a fluid jet by the at least one actuator of the sensor cleaning unit to clean the surface of the vehicle vision sensor.
10. A system for cleaning the surface of a photovoltaic solar panel, the system comprising: a sensor cleaning unit, mounted on a peripheral edge of the photovoltaic solar panel, having at least one actuator configured to direct a fluid jet onto the photovoltaic solar panel; a cleaning electronic control unit configured to receive electricity generation efficiency data indicating obstruction of the photovoltaic panels from a control unit associated with the photovoltaic solar panel, or with an energy storage measuring device associated with the cleaning system, the cleaning electronic control unit determining at least one of a drive frequency and a drive amplitude for controlling the at least one actuator of the sensor cleaning unit, when the amount of generation efficiency falls below a predetermined threshold.
11. The system of claim 1, wherein the actuator includes at least one heating element in order to control the temperature of the fluid jet.
12. The system of claim 1, wherein the actuator includes a drainage and an electrically controlled nozzle cover to open or block the nozzle to prevent contaminants from entering the actuator when not in use.
13. The system of claim 1, wherein the actuator is supplied with water which, when combined with the fluid jet, generates a water spray.
14. The system of claim 1, wherein the actuator is mounted on or under a motorized plate in order to remove particles from a transmission surface which wraps 360 degrees around a vehicle mounted vision sensor and further wherein the actuator generates a fluid jet as it rotates around the circumference of transmission surface; and the rotating plate is controlled by an electronic control unit associated with one or more of the vision sensor, cleaning system or vehicle system in order to position the fluid jet in locations across the circumference of the transmission surface which encounter vision blockage by particles that adhere to it.
15. The system of claim 1, wherein the actuator is integrated with a vision sensor and the fluid jet is channeled through a transmission surface which is shaped as a curved surface to cover vision sensor for aerodynamic, optical, environmental or other purpose.
16. The system of claim 1, wherein the sensor cleaning unit further comprises two fluid jet nozzles wherein one water nozzle is located between the two fluid jet nozzles for the release of water, configured so that the fluid jets dispensed from the fluid jet nozzles are combined with water from the water nozzle to generate a water spray.
17. The system of claim 16, wherein the two fluid jets are each operated with a different voltage amplitude such that each air-jet reaches a maximum amplitude at a different time in an alternating manner.
18. The system of claim 17 wherein the flow rate in which water is released through the water nozzle is synchronized with the peak voltage amplitude of the two fluid jets in order to generate a water spray that has a lateral motion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0068] The features and advantages of the present invention will be more fully understood by reference to the following detailed description of illustrative embodiments of the present invention when taken in conjunction with the following figures, wherein:
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[0081] It is emphasized that, according to common practice, various features/elements of the drawings may not be drawn to scale. On the contrary, the dimensions of the various features/elements may be arbitrarily expanded or reduced for clarity.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0082] Initially referring to
[0083] For example, in a preferred embodiment where SCS 100 receives input from CECU 102 indicating the need to commence cleaning of transmission surface 104, EPSU regulates the amount of power to send to SCU 103. CECU 102 determines what type of signal to output depending on the input it receives from vehicle electronic control unit (VECU) (not shown) or the VS electronic control unit (VSECU) (not shown).
[0084] To illustrate the implementation of an embodiment, in one example, a vehicle is moving at a speed of 50 mph on a highway during heavy rain (about a 4 mm diameter droplet size). To provide enough time for the vehicle to brake in case of obstruction on the path of the vehicle, a roof mounted LiDAR maintains a certain detection distance across a certain field vision. When the field of vision, detection distance and generally the ability to detect objects falls below a required threshold (often due to a reduction in signal intensity which translates to less points on objects being detected), an electronic control unit (the vehicle's, vision sensor or cleaning system) commands the actuator to operate at a certain actuation frequency which has been tested and discovered to be most effective in removing 4 mm droplets.
[0085] In another example, there may no longer be a heavy rain, but the transmission surface can be covered by spray splash from passing vehicles (about a 0.01 mm droplet size). The change in droplet size from the prior rain event is detected by a sensor and a command is issued to change the actuation frequency to another frequency which was discovered to be more effective smaller droplets.
[0086] To provide power to SCU 103, EPSU 101 may receive power from a power source independent of the vehicle, such as a battery or generator, or from the vehicle battery (both not shown). To provide data to the SCU, the CECU receives data from the vehicle electronic control unit (VECU) or the VS electronic control unit (VSECU). The EPSU and CECU can operate a single SCU as shown in
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[0088] In embodiments, when the SCU is engaged, EPSU 240 powers actuator 200 to generate air-jet 202 directed at transmission surface 231 of vision sensor (VS) 230. Air-jet 202 removes particles from transmission surface 231. In embodiments, CECU sends a signal to the SCU to activate water spray unit 220. In that scenario, EPSU 240 powers water spray unit 220 which supplies water through water supply conduit 221 to an opening near actuator 200 to generate water spray 222. By providing water spray 222 on transmission surface 231, the SCU washes away particles such as dust, mud, ice, etc., from transmission surface 231 which may not be effectively washed away using air jet 202 on its own. By alternating between water spray 222 and air-jet 202, the SCU can both remove wet and dry particles off the transmission surface, like the combined function of a windshield wiper and water spray in existing vehicles.
[0089] In embodiments (not shown), SCU includes a pair or more actuators to generate air-jet 202 and water spray 222. CECU 250 controls actuator 200 parameters such as frequency, waveform, duty cycle, on/off, and power amplitude.
[0090] CECU 250 controls water spray unit 220 parameters such as on/off, and flow rate. Water spray provides water to water conduit 221 which brings water to nozzle 201 where the combination between the water and air-jet 202 creates water spray 222.
[0091] Adapter 260 shown not in use in
[0092] In other cases, adapter 260 is used to affect other parameters of air-jet 202 such as jet spread angle to cover a larger area of transmission surface 231. Spread angle through the use of adapter 260 can also be similarly adjusted through the use of channeling of adapter 260 until the optimal angle is reached.
[0093] In embodiments where a water spray is being generated with adapter 260 (not shown), water spray 222a (shown schematically) is generated by providing water through conduit 221 either into the adapter, using its internal channel as a mixing chamber, or next to its opening, as with nozzle 201, combining water and air-jet 202a to create water spray 222a.
[0094] Turning to
[0095] Turning to
[0096] In an alternate embodiment when actuator 300 operates on a continuous duty cycle (not shown), actuator 300 generates air-jet 311 through nozzle 301. Air-jet 311 is directed away from transmission surface 321 to create an air-curtain which deflects particles 352 from reaching transmission surface 321 such that they do not reach transmission surface 321. In this embodiment, air-jet 311 is created by an additional actuator. In such an embodiment, each actuator would be directed differently. One actuator would be directed towards the transmission surface and a second actuator would be directed away from the transmission surface at an angle of 0-45 degrees.
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[0098] In the embodiment shown in
[0099] In the embodiment shown in
[0100] In the embodiment shown in
[0101] In the embodiment shown in
[0102] Turning to
[0103] In the embodiment depicted in
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[0105] In the embodiment depicted in
[0106] In the embodiment depicted in
[0107] In the embodiment depicted in
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[0109] In embodiments, VS 710, 720, 730, 740, 750 are integrated into vehicle exterior surfaces such as the front and rear bumper, doors, wheel covers, roof and hood. In an alternate embodiment, VS 710, 720, 730, 740, 750 can be installed as stand-alone installations separate from vehicle body exteriors such as a pod installed on a roof rack or underbody of the vehicle. In an embodiment, certain VS are integrated into vehicle exterior surfaces and other VS are installed as stand-alone installations.
[0110] In embodiments, vehicle 700 is also equipped with sensor cleaning unit 715, 725, 735, 745, 755 (SCU) dedicated to cleaning the respective VS; sensor cleaning unit sensor 716 (SCUS), which in embodiments comprises a sensor such as a camera, precipitation sensor, airflow sensor, or the like, that provides the CECU required input for commanding the SCUS. In embodiments, vehicle 700 is also equipped with vision sensor 721 (VSS) and vision sensor electronic control unit 722 (VSECU).
[0111] Embodiments of the sensor cleaning system depicted in
[0112] In one embodiment (the “Tier 2 approach”), SCU 715, 725, 735, 745, 755 are controlled by VS 710, 720, 730, 740, 750 respectively which it is tasked to clean. Each SCU receives commands through the VS system which includes VSS 721 and VSECU 722. In accordance with this embodiment, VSS 721 or VS 720 provides data required for cleaning to VSECU 722. VSECU 722 commands the dedicated SCU 725. SCU 725 performs a cleaning action and can be stopped once the VSS 721 or VS 720 provide input to the VSECU 722 that required vision level or associated performance associated with VS 720 has been attained.
[0113] In one embodiment (the “OEM approach”) the cleaning system is controlled by the vehicle system including VES 721 and VECU 702. VECU 702 receives cleaning requests from VES 721. VECU 702 commands array of SCU 715, 725, 735, 745, 755 or one or more of SCU 715, 725, 735, 745, 755.
[0114] In one embodiment (the “Hybrid approach”) to control an array of SCUs, an individual or part of the SCU array is controlled by one of the approaches discussed above (e.g., the Independent System approach, the Tier 2 approach, or the
[0115] OEM approach) while one or more parts of the array are operated by the other approaches discussed above such that the entire array is controlled by at least two of the provided approaches.
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[0117] CECU 835 provides input such as a trapezoidal waveform 810 of a certain frequency with a short rise and a long fall, a sinusoidal waveform 820 of a low frequency, and a sinusoidal waveform 830 of a high frequency, and could also include additional signal conditioning parameters such as a modulation frequency and a duty cycle in order to control one or more sensor cleaning unit actuators 815 to remove particles 801, 802, or 803, such as droplets of different dimensions, contact angle, and density; which are located at various places across transmission surface 804, 805, 806 of different importance for vision sensor performance.
[0118] It has been discovered that cleaning performance is a function of actuation parameters such as actuation frequency and waveform. Accordingly, in an embodiment when the control system senses particles of a certain size, then it transmits instructions for a trapezoidal waveform with a short rise and fall. The shape of the waveform—a sudden increase from no voltage to peak voltage—transforms into an abrupt air-jet issued by the actuator. When the air-jet hits the transmission surface at high speed at a very short time period, the droplets located in vicinity to the area hit by the air-jet are excited out of equilibrium and coalesce with neighboring droplets to form larger wetted areas.
[0119] It has been discovered that the air-jet is more effective in transporting these coalesced wetted areas across the transmission surface for a longer distance compared to much smaller droplets. It has also been discovered that different actuation frequencies of the same waveform, such as a pure sine wave, transport better different droplet sizes across the transmission surface. In a preferred embodiment, pre-designed signals are used. These pre-designed signals are constructed to include a sequence of waveforms at specific frequency of frequency range to be customized for a certain scenario. For example, a pre-designed signal might start by a number of trapezoidal waves to break and coalesce the droplets followed by low frequency sine wave cycles in order to transport the droplets across the transmission surface while reducing the power consumed by the actuator. Once the droplets are removed from the surface, the signal might change to a pulse width modulation with a duty cycle of 25% as a maintenance mode, meaning low power consumption air-jet that doesn't remove the particles entirely but delays their accumulation.
[0120] Table 1, presents experimental data illustrating what is seen on the transmission surface when applying a cleaning cycle. The Y-axis shows the obstruction level assessment of a transmission surface. In other words, the cleaning system records (through its sensor) how much of the transmission surface is blocked by water droplets. The X-axis is time. Starting from left to right, there is no obstruction on the transmission surface until water droplets land on the surface. Once the actuator is applied, the obstruction level drops, meaning that the actuator is removing some of the droplets and clears parts of the surface. The curves represent cases where the droplets on the transmission surface are of different size. As illustrated by Table 1, the actuator has a different impact as to droplets of different sizes.
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[0122] As seen in
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[0124] Further, as illustrated in
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