Catalyst structure and electrochemical device
11786892 · 2023-10-17
Assignee
Inventors
Cpc classification
B01J37/0217
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A catalyst structure is provided. The catalyst structure includes a porous carrier and a plurality of layered hydroxides. The porous carrier includes a nitrogen-doped carbon framework, a plurality of metal oxide particles and a plurality of carbon nanotubes. The nitrogen-doped carbon framework has a plurality of pores. The metal oxide particles are uniformly dispersed in the pores of the nitrogen-doped carbon framework. The carbon nanotubes are located on a surface of the nitrogen-doped carbon framework, and one end of each of the carbon nanotubes is connected to the surface of the nitrogen-doped carbon framework. The layered hydroxides are coated on the surface of the nitrogen-doped carbon framework.
Claims
1. A catalyst structure, comprising: a porous carrier, comprising: a nitrogen-doped carbon framework having a plurality of pores; a plurality of metal oxide particles, wherein the metal oxide particles are uniformly dispersed in the pores of the nitrogen-doped carbon framework; and a plurality of carbon nanotubes, wherein the carbon nanotubes are located on a surface of the nitrogen-doped carbon framework, and one end of each of the carbon nanotubes is connected to the surface of the nitrogen-doped carbon framework; and a plurality of layered hydroxides, wherein the layered hydroxides are coated on the surface of the nitrogen-doped carbon framework.
2. The catalyst structure of claim 1, wherein a size of the nitrogen-doped carbon framework is 100 nm to 5 μm.
3. The catalyst structure of claim 1, wherein the metal oxide particles are cobalt tetroxide.
4. The catalyst structure of claim 1, wherein a length of each of the carbon nanotubes is 10 nm to 2 μm.
5. The catalyst structure of claim 1, wherein a diameter of each of the carbon nanotubes is 1 nm to 30 nm.
6. The catalyst structure of claim 1, wherein a thickness of each of the layered hydroxides is 0.5 nm to 50 nm.
7. The catalyst structure of claim 1, wherein the layered hydroxides are nickel-iron layered hydroxides.
8. An electrochemical device comprising the catalyst structure of claim 1.
9. The electrochemical device of claim 8, wherein the electrochemical device is an alkaline fuel-cell, a metal-air battery or a water splitting device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by Office upon request and payment of the necessary fee. The present disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
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DETAILED DESCRIPTION
(15) The present disclosure will be further exemplified by the following specific embodiments. However, the embodiments can be applied to various inventive concepts and can be embodied in various specific ranges. The specific embodiments are only for the purposes of description, and are not limited to these practical details thereof.
A Catalyst Structure
(16) Please refer to
(17) Specifically, the porous carrier 110 of the present disclosure is prepared from the metal organic frameworks (MOFs) with the method of carbonization in the inert environment and reoxidation in the air environment. The common metal organic framework is the zeolitic imidazolate framework (ZIF), which is a tetrahedral frame structure formed by an organic ligand of the imidazole series linked to a transition metal, so it contains carbon, nitrogen and metal components. The metal organic framework has the high surface area, the high pore structure and the stability, and the derived compound of the metal organic framework has a controllable structure, which can be used as an excellent electrode material.
(18) The present disclosure uses ZIF-8 containing metallic zinc combined with ZIF-67 containing metallic cobalt as the metal organic framework, and after carbonization, oxidation and heat treatment, the carbon skeleton structure doped with the nitrogen, the metal oxide particles 112 and the carbon nanotubes 113 is prepared. The metal oxide particles 112 can be cobalt tetroxide, which is used as the catalyst and dispersed in the nitrogen-doped carbon framework 111. The nitrogen atom can effectively enhance the catalytic performance of the carbon framework, which can provide the high-density active sites and regulate the charge density of the carbon framework. The carbon nanotubes 113 are formed by the interaction of the cobalt nanoparticles and carbon during the heat treatment process, which can improve the conductivity. Therefore, the porous carrier 110 of the present disclosure has the great conductivity and the dispersive structure, which enables the material to have more active sites, so as to improve the catalytic effect of the catalyst.
(19) Furthermore, the layered hydroxides 120 of the present disclosure is obtained by the co-precipitation and the heat treatment which makes the precursor of layered hydroxides soak into the porous carrier 110, so that the layered hydroxides 120 are coated on the surface of the nitrogen-doped carbon framework 111, which are not affect the state of the metal oxide particles 112 in the nitrogen-doped carbon framework 111. For example, the layered hydroxides 120 of the present disclosure can be nickel-iron layered hydroxides, so the cations Ni.sup.2+ and Fe.sup.3+ are introduced as the precursors into the porous carrier 110, and NiFe-LDH is grown on the heterogeneous sites of the porous carrier 110. Therefore, NiFe-LDH can increase the surface active sites and ion exchange rate on the porous carrier 110, and can greatly improve the conductivity and the catalytic effect of the catalyst. However, the type of the layered hydroxides 120 is not limited to the disclosure, and the different type of the layered hydroxide catalyst can be selected according to different application fields.
(20) According to the above, the catalyst structure 100 of the present disclosure uses the porous nitrogen-doped carbon framework 111 to improve the mass transfer efficiency of the metal oxide particles 112, and the distribution of the carbon nanotubes 113 can improve the graphitization and the conductivity of the carbon fiber. Furthermore, the layered hydroxides 120 can improve the ion exchange rate. Hereafter, the catalyst structure 100 is represented by NiFe-LDH-CNT-Co.sub.3O.sub.4/NC, wherein the porous carrier 110 is represented by CNT-Co.sub.3O.sub.4/NC, and the layered hydroxides 120 are represented by NiFe-LDH.
A Use of Catalyst Structure
(21) The use of the aforementioned catalyst structure is provided of the present disclosure, wherein the catalyst structure is used to catalyze an electrochemical energy transformation reaction. The electrochemical energy transformation reaction can be an oxygen reduction reaction (ORR), an oxygen evolution reaction (OER), a hydrogen evolution reaction (HER) and a carbon dioxide reduction reaction (CO.sub.2RR). The reaction mechanisms of the oxygen reduction reaction, the oxygen evolution reaction, the hydrogen evolution reaction and the carbon dioxide reduction reaction are conventional art and will not be further described herein.
Electrochemical Device
(22) The electrochemical device is provided of the present disclosure, wherein the electrochemical device includes the aforementioned catalyst structure. Specifically, when the catalyst structure has excellent performance in ORR and OER, the applied electrochemical device can be a metal-air battery or an alkaline fuel-cell. Furthermore, when the catalyst structure has excellent performance in OER and HER, the applied electrochemical device can be a water splitting device. Therefore, the catalyst structure of the present disclosure can be used in the energy industry widely. The metal-air battery, the alkaline fuel-cell and the water splitting device are conventional art and will not be further described herein.
(23) The present disclosure will be further exemplified by the following specific embodiments so as to facilitate utilizing and practicing the present disclosure completely by the people skilled in the art without over-interpreting and over-experimenting. However, the readers should understand that the present disclosure should not be limited to these practical details thereof, that is, these practical details are used to describe how to implement the materials and methods of the present disclosure and are not necessary.
Synthesis Method of ZIF-67/ZIF-8
(24) First, 4.36 g of cobalt nitrate hexahydrate (Co(NO.sub.3).sub.2.6H.sub.2O) and 150 mL of methanol (CH.sub.3OH) solvent are mixed uniformly to prepare solution A. Next, 9.85 g of 2-methylimidazole (C.sub.4H.sub.6N.sub.2) is dissolved in 150 mL of methanol solvent to prepare solution B. Then, the solution A is poured into the solution B quickly. The mixture is stirred for 30 minutes and aged for 12 hours at the room temperature. The solid product ZIF-67 is collected by the centrifugation with 14900 rpm and dried at 80° C.
(25) Furthermore, 0.2 g of ZIF-67 is added in 30 mL of methanol and mixed for 10 minutes to prepare solution C. Then, 0.3 g of zinc nitrate hexahydrate (Zn(NO.sub.3).sub.2.6H.sub.2O) dissolved in 15 mL of methanol solvent is added into the solution C with 2-methylimidazole simultaneously, and stirred for 12 hours. The solid product ZIF-67/ZIF-8 is collected by the centrifugation with 14900 rpm and dried at 80° C.
Synthesis Method of NiFe-LDH-CNT-Co.SUB.3.O.SUB.4./NC
(26) First, the synthesized ZIF-67/ZIF-8 is annealed at 800° C. for 5 hours with a ramping rate of 2° C./min in the nitrogen environment. After cooling, the black powders are formed is CNT-Co/NC. Next, the synthesized CNT-Co/NC is placed into a muffle furnace and oxided at 250° C. in the air environment for 40 minutes with ramping rate of 1° C./min to obtain CNT-Co.sub.3O.sub.4/NC porous carrier.
(27) Furthermore, two metal salts of Fe(NO.sub.3).sub.2 and Ni(NO.sub.3).sub.2 with a weight ratio of 1.789 and CNT-Co.sub.3O.sub.4/NC are added to ammonia water as precursor for co-precipitation to heat at 100° C. for 6 hours in the alkaline environment (pH=14) to precipitate cations at the stirring rate of 550 to 850 rpm, so that NiFe-LDH is growth on the surface of CNT-Co.sub.3O.sub.4/NC to obtain NiFe-LDH-CNT-Co.sub.3O.sub.4/NC catalyst structure of the present disclosure.
Analysis of Properties of NiFe-LDH-CNT-Co.SUB.3.O.SUB.4./NC
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(29) Furthermore, in
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(32) TABLE-US-00001 TABLE 1 S.sub.BET (m.sup.2/g) d.sub.p (nm) Example 1 393.99 7.785 Comparative Example 1 436.03 3.1099
ORR Measurement
(33) The ORR measurement of the present disclosure is under the saturated O.sub.2 solution condition, the catalyst of Example 1 and Comparative Example 1 to Comparative Example 4 are used as a working electrode and placed on the rotating ring disk electrode (RRDE), wherein the electrolyte is 0.1 M potassium hydroxide (KOH), the rotating speed is 1600 rpm, and the scanning rate is 5 mV/s to perform the linear sweep voltage (LSV) test. Comparative Example 3 is 20 wt % Pt/C, and Comparative Example 4 is CNT-Co/NC.
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(35) TABLE-US-00002 TABLE 2 Comparative Example 1 Example 3 The onset potential (V) 0.884 0.982 The half-wave potential (V) 0.84 0.80 The limited current density (mA/cm.sup.2) 4.93 4.93
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OER Measurement
(37) The OER measurement of the present disclosure is under the saturated 0.sub.2 solution condition, the catalyst of Example 1, Comparative Example 1, Comparative Example 2, Comparative Example 4 and Comparative Example 5 are placed into the electrolytic cell and used as the working electrode, wherein the electrolyte is 0.1 M potassium hydroxide (KOH), and the scanning rate is 5 mV/s to perform the linear sweep voltage (LSV) test.
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HER Measurement
(40) The HER measurement of the present disclosure is under the saturated H.sub.2 solution condition, the catalyst of Example 1 and Comparative Example 1 to Comparative Example 3 are placed into the electrolytic cell and used as the working electrode, wherein the electrolyte is 1 M potassium hydroxide (KOH), and the scanning rate is 5 mV/s to perform the linear sweep voltage (LSV) test.
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CO.SUB.2.RR Measurement
(42) The CO.sub.2RR measurement of the present disclosure is under the saturated CO.sub.2 solution condition, the catalyst of Example 1 is placed into the electrolytic cell and used as the working electrode, wherein the electrolyte is 0.5 M potassium bicarbonate (KHCO.sub.3), and the scanning rate is 5 mV/s to perform the linear sweep voltage (LSV) test.
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(44) In conclusion, the catalyst structure of the present disclosure has the advantages described bellowing. First, the nitrogen-doped carbon framework has a porous structure, which can improve the mass transfer efficiency of the metal oxide catalyst, so that the catalyst structure has more active sites to increase the catalytic effect of the catalyst. Second, the carbon nanotubes are distributed on the surface of the nitrogen-doped carbon framework, and the carbon nanotubes can increase the conductivity. Third, the layered hydroxides are coated on the surface of the nitrogen-doped carbon framework, and the layered hydroxides can improve the ion exchange rate. Therefore, the catalyst structure of the present disclosure has better catalytic effect than the traditional noble metals in the oxygen reduction reaction, the oxygen evolution reaction, the hydrogen evolution reaction and the carbon dioxide reduction reaction. It can become the multi-functional nanomaterial and can be widely used in the energy industry.
(45) Although the present disclosure has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible.
(46) Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
(47) It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the present disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims.