IMPROVEMENTS IN, OR RELATING TO, TRIGGER VALVES
20230323972 · 2023-10-12
Assignee
Inventors
Cpc classification
F16K31/1221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/465
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/1226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/1223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Disclosed is a trigger valve methods, use and apparatus. The valve has a housing enclosing, at least in part, a cavity. There is a trigger poppet including a poppet sealing portion at least in part within the cavity, the trigger poppet configured to receive an external input at, or toward, a receiving end thereof. A trigger piston including a primary sealing portion and a major face at least in part within the cavity, the trigger piston configured to receive high pressure fluid therethrough, the trigger piston having a minor face opposite the major surface and a secondary sealing portion. The trigger poppet and trigger piston are biased towards each other at least by the high-pressure fluid acting on the minor face, such that the high-pressure fluid is sealed from the cavity by the poppet sealing portion and primary sealing portion in sealing engagement on each other. The secondary sealing portion sealing against the housing, or part thereof, preventing release of the high-pressure fluid therefrom. The poppet sealing portion when displaced from the primary sealing portion by the external input unseals the sealing engagement and allows high pressure fluid to flow into the cavity and act on the major face causing the trigger poppet to move and unseats the secondary sealing portion from the housing, or part thereof, to allow flow of high pressure fluid to then do work, or cause work to be done.
Claims
1. A trigger valve, comprising or including, A housing enclosing, at least in part, a cavity, A trigger poppet including a poppet sealing portion at least in part within the cavity, the trigger poppet configured to receive an external input at, or toward, a receiving end thereof, A trigger piston including a primary sealing portion and a major face at least in part within the cavity, the trigger piston configured to receive high pressure fluid therethrough, the trigger piston having a minor face opposite the major surface and a secondary sealing portion, Wherein the trigger poppet and trigger piston are biased towards each other at least by the high-pressure fluid acting on the minor face, such that the high-pressure fluid is sealed from the cavity by the poppet sealing portion and primary sealing portion in sealing engagement on each other; The secondary sealing portion sealing against the housing, or part thereof, preventing release of the high-pressure fluid therefrom, and the poppet sealing portion when displaced from the primary sealing portion by the external input unseals the sealing engagement and allows high pressure fluid to flow into the cavity and act on the major face causing the trigger poppet to move and unseats the secondary sealing portion from the housing, or part thereof, to allow flow of high pressure fluid to then do work, or cause work to be done.
2. A trigger valve as claimed in claim 1 wherein the work is in the form of the high-pressure fluid acting on a first external device, such as, but not limited to another surface, valve, dose valve, or similar.
3. A trigger valve as claimed in claim 1 or 2 wherein the trigger piston has a second end, opposite and distal from a first end that has the primary sealing portion, that can act on the first external, or a second external device.
4. A trigger valve as claimed in claim 3 the second end can act as a hammer to impact on the first, or second, external device.
5. A trigger valve as claimed in any one of claims 1 to 4 wherein the trigger piston moves in a first direction within the cavity.
6. A trigger valve as claimed in any one of claims 1 to 4 wherein the trigger poppet moves in a second direction within the cavity.
7. A trigger valve as claimed in claims 5 and 6 wherein the first direction and second direction are parallel to each other.
8. A trigger valve as claimed in any one of claims 1 to 7 wherein the major face and minor face are each perpendicular to the first direction.
9. A trigger valve as claimed in any one of claims 1 to 8 wherein the receiving end is distal from the primary sealing portion.
10. A trigger valve as claimed in any one of claims 1 to 9 wherein the trigger poppet is surrounded by, and the cavity filled by, ambient pressure, which may be atmospheric, environmental or another reference pressure when in sealing engagement.
11. A trigger valve as claimed in any one of claims 1 to 10 wherein the trigger piston and, or the trigger poppet, are further biased toward the sealing engagement by one or more biasing elements, such as, but not limited to a spring, or other elastic element, whether in tension or compression.
12. A trigger valve as claimed in any one of claims 1 to 11 wherein the cavity includes one or more leak paths from an interior thereof to an exterior thereof, such as, but not limited to bleed ports, or less than perfect sealing about the trigger poppet, trigger piston, or parts thereof.
13. A trigger valve as claimed in any one of claims 1 to 12 wherein the primary sealing portion is an endless knife edge and the poppet sealing portion seals thereto, either or both being a resilient material to at least in part conform and seal to the other, or vice versa.
14. A trigger valve as claimed in any one of claims 1 to 13 wherein there is a pilot port through the trigger piston to within a sealing periphery formed between the primary sealing portion and poppet sealing portion.
15. A trigger valve as claimed in any one of claims 1 to 14 wherein a sealing area contained within the sealing periphery creates a first force from the high-pressure fluid, that is less than a second force created by the bias acting on the trigger poppet, such that the sealing engagement is maintained.
16. A trigger valve as claimed in any one of claims 1 to 15 wherein there is a third force from the high-pressure fluid acting on the minor face including with any further bias, when in sealing engagement.
17. A trigger valve as claimed in any one of claims 1 to 16 wherein the second force and third force drive the two portions together to form the sealing engagement.
18. A trigger valve as claimed in any one of claims 1 to 17 wherein the high-pressure fluid creates a fourth force when acting on the major face that is greater than the third force including any further bias.
19. A trigger valve as claimed in any one of claims 1 to 18 wherein the high-pressure fluid is fed from a high-pressure fluid volume.
20. A trigger valve as claimed in any one of claims 1 to 19 wherein the high-pressure fluid volume is supplied from a high-pressure fluid source, either constantly, or selectively.
21. A trigger valve as claimed in any one of claims 1 to 20 wherein the selective supply is closed, or closes, when the sealing engagement is unsealed, and, or when the secondary sealing portion is unseated.
22. A trigger valve as claimed in any one of claims 1 to 21 wherein, the constant supply from the high-pressure fluid source is at a first flow rate that is lower than a second flow rate when the sealing engagement is unsealed and, or the secondary sealing portion is unseated.
23. A trigger valve as claimed in any one of claims 1 to 22 wherein the high-pressure fluid is in the range of 10 to 50 bar, and ideally at around 16 bar.
24. A trigger valve as claimed in any one of claims 1 to 23 wherein the interior of the cavity can exhaust high pressure fluid back through the pilot port into the high-pressure volume when unsealed.
25. A trigger valve as claimed in any one of claims 1 to 24 wherein the high pressure fluid pressure acting on the major face will reduce after unsealing, as the high pressure fluid does work when the secondary sealing portion is unseated, such that the fourth force reduces to below the third force, allowing the trigger piston to be biased back towards sealing engagement.
26. A trigger valve as claimed in any one of claims 1 to 25 wherein unseating of the secondary sealing portion allows the high-pressure fluid to vent to ambient.
27. A trigger valve as claimed in any one of claims 1 to 26 wherein the trigger poppet is driven in the second direction, opposite to the first direction, when unsealed, by the high-pressure fluid, acting on the poppet sealing portion.
28. A trigger valve as claimed in any one of claims 1 to 27 wherein the trigger poppet has at least a first partial seal where any part of it extends beyond the cavity.
29. A trigger valve as claimed in any one of claims 1 to 28 wherein the trigger piston has at least a second partial seal between a periphery thereof and the interior of the cavity.
30. A trigger valve, comprising or including, A valve body, with an interior thereof defining a cavity, A trigger poppet, at least in part located within the cavity, A trigger piston, at least in part located within the cavity, The trigger poppet and the trigger piston having, first positions where they are biased to be in sealing engagement with each other, such that a supply of high-pressure fluid is prevented from entering between them, and second positions where receipt of an external input unseals the sealing engagement, the high-pressure fluid can enter between them, forcing them apart, such that a flow of high pressure fluid is released to then do work, or cause work to be done, on an external device.
31. A trigger valve that operates on a high-pressure fluid, comprising or including, A valve housing, the valve body defining a pressure cavity, A primary trigger poppet that can receive an external input, and having a first poppet sealing surface or portion located within the pressure cavity, A secondary trigger piston that can act on an external device, and having a primary sealing surface or portion, the secondary trigger piston can receive a source of the high pressure fluid, which high pressure fluid is sealed at a sealing engagement of the first poppet sealing surface, and primary sealing surface, the primary trigger poppet and secondary trigger piston biased towards sealing engagement at the first poppet sealing surface, and primary sealing surface, upon receipt of the external input the first poppet sealing surface is displaced from the sealing engagement, and the high-pressure fluid can flow into an interior of the pressure cavity to then displace the secondary trigger piston to then act, or cause an action, on the external device.
32. A method of operation of a trigger valve, comprising or including the steps of, Providing a housing having a cavity therein, at least in part within which there is a trigger poppet, and a trigger piston, Biasing the trigger poppet and the trigger piston at least in part by a high pressure fluid such that in a first position they are in sealing engagement with each other so that the high pressure fluid is prevented from moving between them, and wherein a flow of high pressure fluid is prevented from exiting the housing, or part thereof, Disturbing the trigger poppet, and or the trigger piston by an external input such that the they move to a second position where high pressure fluid can flow therebetween and drive them apart, allowing the flow of high-pressure fluid, when the trigger poppet and or the trigger piston move to or toward the second position, to exit the housing, or part thereof, working on an external device by the flow of high pressure exiting the housing, or part thereof, exhausting the high-pressure fluid between the trigger poppet and trigger piston such that the trigger poppet and, or trigger piston can return, under the, or another bias, to the first position, such that the trigger valve allows or causes an instance of work to be done by the high-pressure fluid on an external device, in response to an external input, and thereafter reset itself in preparation for a further external input.
33. A method as claimed in claim 32 wherein the work is in the form of the high-pressure fluid acting on a first external device, such as, but not limited to another surface, valve, dose valve, or similar.
34. A method as claimed in claim 31 or 32 wherein the trigger piston has a second end, opposite and distal from a first end that has the primary sealing portion, that can act on the first external, or a second external device.
35. A method as claimed in claim 34 the second end can act as a hammer to impact on the first, or second, external device.
36. A method as claimed in any one of claims 32 to 35 wherein the trigger piston moves in a first direction within the cavity.
37. A method as claimed in any one of claims 32 to 36 wherein the trigger poppet moves in a second direction within the cavity.
38. A method as claimed in claims 36 and 37 wherein the first direction and second direction are parallel to each other.
39. A method as claimed in any one of claims 32 to 38 wherein the major face and minor face are each perpendicular to the first direction.
40. A method as claimed in any one of claims 32 to 39 wherein the receiving end is distal from the primary sealing portion.
41. A method as claimed in any one of claims 32 to 40 wherein the trigger poppet is surrounded by, and the cavity filled by, ambient pressure, which may be atmospheric, environmental or another reference pressure when in sealing engagement.
42. A method as claimed in any one of claims 32 to 41 wherein the trigger piston and, or the trigger poppet, are further biased toward the sealing engagement by one or more biasing elements, such as, but not limited to a spring, or other elastic element, whether in tension or compression.
43. A method as claimed in any one of claims 32 to 42 wherein the cavity includes one or more leak paths from an interior thereof to an exterior thereof, such as, but not limited to bleed ports, or less than perfect sealing about the trigger poppet, trigger piston, or parts thereof.
44. A method as claimed in any one of claims 32 to 43 wherein the primary sealing portion is an endless knife edge and the poppet sealing portion seals thereto, either or both being a resilient material to at least in part conform and seal to the other, or vice versa.
45. A method as claimed in any one of claims 32 to 44 wherein there is a pilot port through the trigger piston to within a sealing periphery formed between the primary sealing portion and poppet sealing portion.
46. A method as claimed in any one of claims 32 to 45 wherein a sealing area contained within the sealing periphery creates a first force from the high-pressure fluid, that is less than a second force created by the bias acting on the trigger poppet, such that the sealing engagement is maintained.
47. A method as claimed in any one of claims 32 to 46 wherein there is a third force from the high-pressure fluid acting on the minor face including with any further bias, when in sealing engagement.
48. A method as claimed in any one of claims 32 to 47 wherein the second force and third force drive the two portions together to form the sealing engagement.
49. A method as claimed in any one of claims 32 to 48 wherein the high-pressure fluid creates a fourth force when acting on the major face that is greater than the third force including any further bias.
50. A method as claimed in any one of claims 32 to 49 wherein the high-pressure fluid is fed from a high-pressure fluid volume.
51. A method as claimed in any one of claims 32 to 50 wherein erably the high-pressure fluid volume is supplied from a high-pressure fluid source, either constantly, or selectively.
52. A method as claimed in any one of claims 32 to 51 wherein the selective supply is closed, or closes, when the sealing engagement is unsealed, and, or when the secondary sealing portion is unseated.
53. A method as claimed in any one of claims 32 to 52 wherein, the constant supply from the high-pressure fluid source is at a first flow rate that is lower than a second flow rate when the sealing engagement is unsealed and, or the secondary sealing portion is unseated.
54. A method as claimed in any one of claims 32 to 53 the high-pressure fluid is in the range of 10 to 50 bar, and ideally at around 16 bar.
55. A method as claimed in any one of claims 32 to 54 wherein the interior of the cavity can exhaust high pressure fluid back through the pilot port into the high-pressure volume when unsealed.
56. A method as claimed in any one of claims 32 to 55 wherein the high pressure fluid pressure acting on the major face will reduce after unsealing, as the high pressure fluid does work when the secondary sealing portion is unseated, such that the fourth force reduces to below the third force, allowing the trigger piston to be biased back towards sealing engagement.
57. A method as claimed in any one of claims 32 to 56 wherein unseating of the secondary sealing portion allows the high-pressure fluid to vent to ambient.
58. A method as claimed in any one of claims 32 to 57 wherein the trigger poppet is driven in the second direction, opposite to the first direction, when unsealed, by the high-pressure fluid, acting on the poppet sealing portion.
59. A method as claimed in any one of claims 32 to 58 wherein the trigger poppet has at least a first partial seal where any part of it extends beyond the cavity.
60. A method as claimed in any one of claims 32 to 59 wherein the trigger piston has at least a second partial seal between a periphery thereof and the interior of the cavity.
61. A trigger valve as described herein with reference to any one or more of the accompanying drawings.
62. A method of operating of a trigger valve as described herein with reference to any one or more of the accompanying drawings.
63. A device incorporating a trigger valve as herein described with reference to any one or more of the accompanying drawings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0108] Preferred forms of the present invention will now be described with reference to the accompanying drawings in which;
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DETAILED DESCRIPTION OF THE INVENTION
[0141] Preferred embodiments and their implementation in an example product will now be described with reference to
[0142] A first variation is shown in
[0143] A trigger valve 1 to operate with, and control, a high-pressure fluid 12 relative to a reference or ambient fluid 21 is shown in
[0144] Where the term fluid is used here this may be a gas, for example, but not limited to air, nitrogen, carbon dioxide, or any other gas whether pure or a mixture, or it may be a fluid, for example but not limited to water, hydraulic oil or other fluid, whether compressible or not. By way of example only when using air as the high pressure fluid, and likewise the ambient fluid, at a lower pressure, in this case as atmospheric pressure the high pressure fluid may be at a range of 10 to 100 bar, preferably 16 bar, and the lower pressure would be at atmospheric, that is about 1.013 bar at sea level.
[0145] The trigger valve 1 consists of a housing 2, which defines within its interior a cavity 3 as shown in
[0146] The sizes of the trigger poppet 4 outer diameter relative to the inner diameter of the cavity can be used to tune the trigger valve performance also, for example its reaction time, time open, and time to close. A very close match will mean a slow opening of the trigger poppet 4 due to the creation of back pressure (which can be tuned by any leak path), and possibly a slow return (again tunable by leak path, such as any of those shown in
[0147] For example an open and close cycle of the trigger valve 1 from resting, open and return to resting may be in the range of 1 millisecond to 1000 milliseconds, and for the application of triggering a device such as a pest control device may be 20 to 500 milliseconds when a compressed gas such as air or carbon dioxide is used.
[0148] The external shape of the housing 2 will depend on the application and therefore may be circular, square, rectangular or other shape as needed.
[0149] The trigger poppet 5 and trigger piston 10 may be made from any resilient material such as, but not limited to plastic, metal, composite or other material and may be made by moulding, co- or over-moulding, machining, forging, or additive manufacturing such as three dimensional printing, or any combination thereof.
[0150] In the form for use with the fluid which is compressed carbon dioxide or air the trigger poppet 5 and trigger piston 10 have bodies made from plastic and are manufactured by moulding. However, other materials may be used for the same, or when the fluid is different, taking into account the requirements of the fluid and the operating environment, for example temperature, operating pressures, sealing pressures, sealing materials, and whether there is, or likely to be contamination of the operating fluid, for example entrained particles.
[0151] The trigger valve 1 has a poppet sealing portion 5 shown for example in
[0152] However, in other forms it may be a more rigid material and the primary sealing portion 10 may be the compliant material of the sealing engagement. In other forms the poppet sealing portion 5 and the primary sealing portion 10 may be of similarly resilient or compliant materials.
[0153] The poppet sealing portion 5, may also extend out the sides of the trigger poppet 4, and form additional sealing of the tripper poppet 4 with the cavity as seen in
[0154] In
[0155] The trigger poppet 4 and trigger piston 10, are both partially contained within the cavity 3 of the housing 2 as seen in
[0156] In the embodiment shown in
[0157] The receiving end 8 is formed if needed to engage with the external input 7. In the embodiment shown this is a loop within which a portion of the external input 7 bear. The effect being, the external input 7 (described in more detail later) will disturb the trigger poppet 4 and break the sealing engagement 15.
[0158] The receiving end 8 as shown extends from the cavity 3 to outside the housing 2. The aperture through which the receiving end 8 extends can be tuned to provide a leak path 22, better seen in
[0159] There leak paths 22 in
[0160] The leak paths 22 in
[0161] The trigger piston 9 has a primary sealing portion 10 that faces the poppet sealing portion 5 of the trigger poppet 4 shown in
[0162] In the preferred embodiment the primary sealing portion 10 is a face of the trigger piston and is therefore the same material. This may be substantially planar as shown in
[0163] The primary sealing portion 10 has a knife edge 23 that is a raised endless region of the primary sealing portion 10 more clear in side view in
[0164] Through the trigger piston 9 there is a pilot port 25 through it from the high pressure fluid 12 region to the primary sealing portion 5. In the resting position of the trigger valve 1 the pilot port 25 is sealed by the sealing engagement of the tripper poppet 4 and trigger piston 9.
[0165] The side of the trigger piston 9 can contain a trigger piston seal 42, that can tune, if needed any leak path 22 between the side of the trigger piston 9 and the interior surface of the cavity 3. Again such a leak path 22 can be used to tune the trigger valve 1, including its response time, including movement of the trigger piston 9 away from the rest position, and its return.
[0166] The trigger piston 9 extends to provide a secondary sealing portion 14 toward its second end 18. In the variation shown in
[0167] The inner diameter of the housing as shown in
[0168] The upper portion (when viewed in
[0169] In the variation shown in
[0170] The secondary sealing portion 14 as shown in
[0171] The inner diameter of the o-ring seals to the outer diameter of the throated area of the trigger piston when in the rest position as shown in
[0172] The trigger piston 9 has an extension 36 at its second end. This may, in some embodiments allow it to impact on a device or part thereof when actuated.
[0173] There is a further bias 20A shown in
[0174] The housing 2 itself may engage or be held to the device 16 in any one of a number of ways. In
[0175] At or near the vents 46 there is an interrupted structure such as a flute 47 shown in
[0176] Various leak paths are shown as 1 to 5, and in particular detailed in
[0182] There is also clear a change in thickness of secondary sealing in
[0183] The method of operation of the trigger valve will now be described with reference to
[0184] The trigger valve at rest is shown in
[0185] The high pressure fluid 12 (brown or dark in
[0186] Once the trigger poppet is disturbed by the external input 7 as shown in
[0187] This fourth force 37 exceeds the third force 30 and fifth force 39 and drives the trigger piston 9 open, downwards in the case of
[0188] The large flow area that is exposed when the trigger piston's secondary sealing portion 14 is unseated allows fast flow of high pressure 12 out of the high pressure volume 31 as seen in
[0189] In addition or, in another way, the high pressure fluid escaping the release ports 38 may then also do work. As earlier mentioned the release may also be a venting of over pressure in the high pressure source, either externally actuated, or initiated by the high pressure 12 exceeding the sealing force between 5 and 10.
[0190] The high pressure fluid now vented from the high pressure volume 31 reduces in pressure, which in turn means the pressure in the cavity 3 in
[0191] Once the fourth force 37 reduces below that provided by the third force 30 and fifth force 39 then forces 30 and 39 will start to move the trigger piston 9 back toward the rest position, as shown in
[0192] The relative movement of the trigger poppet 4 and trigger piston 9 towards each other continues under action of the second force 29 and the third force 30 until the two are once again in sealing engagement as shown in
[0193] The pressure in the high pressure volume 31 then increases back to the set pressure, feeds the pilot port 25 and the trigger valve 1 is now ready to fire again.
[0194] The high pressure volume 31 may be fed by high pressure fluid 12 in several ways. For example this may be a throttled flow, or a selectively switched flow, either being from a supply, source or reservoir of high pressure fluid.
[0195] A throttled flow would be incapable of filling the volume of high pressure fluid that is dumped when the trigger valve 1 is open volume. Instead, it supplies high pressure fluid at a rate that slow, or extremely slow in comparison to the trigger valve flow rate, so in practice the trigger valve will reach almost reach ambient just from the trigger valve outflow when open to ambient 21.
[0196] A switched flow in contrast is controlled by a separate valving component linked to either the external input e.g. trigger bar, or the position of a component controlled by the trigger valve. For example, the workload position may control the flow into the dump chamber. The switched flow will open to supply a charge of high pressure fluid to the high pressure volume 31 and trigger valve 1 and then close again.
[0197] However, when the trigger valve 1 is closed again the throttled flow, or switched flow, will quickly fill the high pressure volume 31 and the pilot port 25 again, that filling rate dictated by the required cycle rate of the system into which the trigger valve is installed.
[0198] The trigger valve may also include a low pressure lock out, such that it, or the device is not actuated if the high pressure fluid supplied to it is below a certain set pressure. Such a set pressure may for example be that pressure below which the device may not operate within the required parameters. The biases 20A and, or 20B may be of such a stiffness that the second force 29 and third force 30 they create will prevent the unsealing of the sealing engagement, even when an external input is received, if the pressure of the high pressure fluid is below a set threshold, the high pressure flooding in will not open the trigger valve 1.
[0199] The trigger valve may also include a physical lockout, for instance, a movable body as a blocking portion 44 as shown in
[0200] Another method of operation of the trigger valve 1 may be where the trigger poppet 4, being force balanced to seal against the top of the trigger piston 9 by default, can be made to act as a check valve. In this method the trigger valve will only allow flow through the pilot port 25 in one direction, meaning that in that force balance arrangement, the only flow path out of the housing would be via a leak path or restricted flow path. To achieve this the pressure areas are adjusted to tune for the correct release pressure.
[0201] An example of use of the present invention is described with reference to
[0202] The pest, for example a rodent, enters the trap and interacts with a trigger 32A in
[0203] Both such movements of the trigger bar will cause a movement B at the trigger valve, for example as shown in
[0204] The reset time of the trigger valve 1 in this operation is within the range of 20 to 500 milliseconds.
[0205] A pilot sealing portion 45 may also be present to seal off the high pressure fluid 12 from escaping up the pilot port 25 when the trigger piston 9 is displaced and open. This prevents a continuous flow of high pressure fluid to ambient when the trigger valve is open, and only a small dose can escape being sufficient to do or cause work to be done.
[0206] The foregoing description of the invention includes preferred forms thereof. Modifications may be made thereto without departing from the scope of the invention.