Driving part assembly and top-loader washer thereof
11781262 · 2023-10-10
Assignee
Inventors
Cpc classification
F16D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
D06F37/40
TEXTILES; PAPER
International classification
Abstract
A driver assembly of a top-loader washer includes: a bearing housing provided under an outer tub and having a bolt screwed into a lower surface of the bearing housing, a stator provided under the bearing housing and defining a first hole, a clutch stopper interposed between the bearing housing and the stator and defining a second hole, a first sleeve coupled to the first hole, and a second sleeve coupled to the second hole. The bolt is inserted into the first sleeve through the first hole and into the second sleeve through the second hole to fasten the bearing housing, the clutch stopper, and the stator and the second sleeve is spaced apart from the bearing housing based on the first sleeve and the second sleeve being fastened to and in contact with each other by a fastening force of the bolt.
Claims
1. A driver assembly of a top-loader washer, comprising: a bearing housing provided under an outer tub and having a bolt screwed into a lower surface of the bearing housing; a stator provided under the bearing housing and defining a first hole; a clutch stopper interposed between the bearing housing and the stator and defining a second hole; a first sleeve coupled to the first hole; and a second sleeve coupled to the second hole, wherein the bolt is inserted into the first sleeve through the first hole and into the second sleeve through the second hole to fasten the bearing housing, the clutch stopper, and the stator, and wherein the second sleeve is spaced apart from the bearing housing based on the first sleeve and the second sleeve being fastened to and in contact with each other by a fastening force of the bolt.
2. The driver assembly of claim 1, wherein the second sleeve comprises: a ring portion in contact with a top surface of the first sleeve; and a tubular portion extending upward from the ring portion and spaced apart from the bearing housing, wherein an upper surface of the ring portion provides an annular contact surface configured to come in contact with the clutch stopper such that the tubular portion is not pushed toward the bearing housing.
3. The driver assembly of claim 2, wherein a lower surface of the ring portion provides a contact surface configured to come in contact with the stator around the first sleeve.
4. The driver assembly of claim 2, wherein the clutch stopper comprises a boss portion providing the second hole, and wherein a lower surface of the boss portion provides a contact surface configured to come in contact with the stator around the ring portion.
5. The driver assembly of claim 4, wherein the boss portion is made of synthetic resin.
6. The driver assembly of claim 1, wherein the clutch stopper is in contact with the bearing housing around a top of the second hole by the fastening force of the bolt.
7. The driver assembly of claim 1, wherein the bolt comprises: a threaded portion screwed into the bearing housing and spaced vertically apart from the first sleeve and the second sleeve; a head pushing the stator toward the bearing housing; and a body connecting the threaded portion and the head, and spaced apart in a horizontal direction from the first sleeve and the second sleeve.
8. The driver assembly of claim 1, wherein the first sleeve and the second sleeve are made of metal.
9. The driver assembly of claim 1, wherein the first sleeve has a cylindrical shape.
10. The driver assembly of claim 1, wherein the first sleeve does not protrude upward from a top of the first hole and does not protrude downward from a bottom of the first hole.
11. A top-loader washer comprising a driver assembly according to claim 1.
12. A driver assembly of a top-loader washer, comprising: a bearing housing provided under an outer tub and having a bolt screwed into a lower surface of the bearing housing; a stator provided under the bearing housing and providing a first hole; a clutch stopper interposed between the bearing housing and the stator and providing a second hole, and a sleeve coupled to the second hole and comprising (i) a coupling portion coupled to the second hole and (ii) an insertion portion inserted into the first hole, wherein the bolt is inserted into the sleeve through the second hole to fasten the bearing housing, the clutch stopper, and the stator, and wherein the coupling portion is spaced apart from the bearing housing.
13. The driver assembly of claim 12, wherein the sleeve comprises: an extension portion protruding radially from an outer surface of a bottom of the coupling portion, and an upper surface of the extension portion providing an annular contact surface configured to come in contact with the clutch stopper such that the coupling portion is not pushed toward the bearing housing.
14. The driver assembly of claim 13, wherein the clutch stopper comprises a boss portion providing the second hole, and wherein a lower surface of the boss portion provides a contact surface configured to come in contact with the stator around the extension portion.
15. The driver assembly of claim 14, wherein the boss portion is made of synthetic resin.
16. The driver assembly of claim 13, wherein the extension portion has a ring shape.
17. The driver assembly of claim 13, wherein a lower surface of the extension portion provides a flat surface.
18. The driver assembly of claim 13, wherein a lower surface of the extension portion provides a contact surface configured to come in contact with the stator around the insertion portion.
19. The driver assembly of claim 12, wherein the insertion portion has a cylindrical shape.
20. The driver assembly of claim 12, wherein the coupling portion and the insertion portion have a same diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other aspects, features, and advantages of the present disclosure will become apparent from the detailed description of the following aspects in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(17) Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. In the following description, known functions or structures, which may confuse the substance of the present disclosure, are not explained.
(18)
(19) As shown in
(20) As shown in
(21) As shown in
(22)
(23) As shown in
(24) As shown in
(25) The rotating shaft 400 is configured to transmit rotational force of the rotor 300 to the pulsator 5 and the inner tub 4, and includes a washing shaft 410 and a spin-drying shaft 420. The washing shaft 410 includes an upper washing shaft 411 and a lower washing shaft 412. The spin-drying shaft 420 includes an upper spin-drying shaft 421 and a lower spin-drying shaft 422.
(26) The planetary gear module 120 connects the upper washing shaft 411 and the lower washing shaft 412. The planetary gear module 120 decelerates the rotational speed of the upper washing shaft 411 and the upper spin-drying shaft 421 and increases the rotational force. As disclosed in Korean Patent Application Publication No. 10-2019-0063259, the washing shaft, the spin-drying shaft, the bearing, and the planetary gear module are well known in the art, so detailed technical descriptions thereof will be omitted.
(27) As shown in
(28) As shown in
(29) As shown in
(30) The clutch stopper 500 is configured to limit rotation of a clutch lever, and is interposed between the bearing housing 100 and the stator 200. The clutch lever is rotatably coupled to the clutch stopper 500. As disclosed in Korean Patent Application Publication No. 10-2019-0063259, the stator, the rotor, and the clutch stopper are well known in the art, so detailed technical descriptions thereof will be omitted.
(31) As shown in
(32)
(33) As shown in
(34) As shown
(35) As described above, the first hole 211 is formed in the insulator 220. As shown in
(36) The first sleeve 212 does not protrude upward from the top of the first hole 211. The first sleeve 212 does not protrude downward from the bottom of the first hole 211. The first sleeve 212 is made of metal. The first sleeve 212 imparts rigidity to the first hole 211. The first sleeve 212 prevents deformations of the first hole 211 and the insulator 220 that are caused by a fastening force of the bolt BT and vibration energy.
(37) As shown in
(38) The ring portion 512A is a portion that is in close contact with the top surface of the first sleeve 212, and has a ring shape. A lower surface of the ring portion 512A is formed as a flat surface in a ring shape, with which the top surface of the first sleeve 212 is in close contact. The first sleeve 212 and the tubular portion 512B have the same diameter. The ring portion 512A is formed in a radially extended shape and at the bottom of the tubular portion 512B.
(39) Referring to
(40) This means that under the condition of case A, the clutch stopper 500 and stator 200 of the present disclosure causes a greater frictional force in the horizontal direction than the clutch stopper 1500 and stator 1200 in Related Art 2. That is, under the condition of case A, the clutch stopper 500 and stator 200 of the present disclosure causes a stronger fastening force in the horizontal direction than the clutch stopper 1500 and stator 1200 in Related Art 2.
(41) Therefore, the clutch stopper 500 and stator 200 of the present disclosure may block relative movement therebetween even when greater vibration energy is applied in the horizontal direction than the clutch stopper 1500 and stator 1200 in Related Art 2.
(42) As shown in
(43) The bottom of the second hole 511 forms a step with the lower surface of the boss portion 510. The ring portion 512A is provided in the step. The upper surface of the ring portion 512A forms an annular contact surface with the boss portion 510 within the step. Accordingly, even when the first sleeve 212 pushes the second sleeve 512 upward in the fastened state, the tubular portion 512B is not pushed toward the bearing housing 100.
(44) The lower surface of the boss portion 510 forms a contact surface with the insulator 220 around the ring portion 512A. The ring portion 512A is formed in a radially extended shape at the bottom of the tubular portion 512B. The lower surface of the boss portion 510 extends radially more than the lower surface of the fastening boss 1510 in Related Art 2.
(45) In the stator 200 and the clutch stopper 500 in the fastened state, contact surfaces are respectively formed between (1) the first sleeve 212 and the ring portion 512A, (2) the insulator 220 and the ring portion 512A, and (3) the boss portion 510 and the insulator 220. Therefore, the clutch stopper 500 and stator 200 of the present disclosure may block relative movement therebetween even when greater vibration energy is applied in the horizontal direction than the clutch stopper 1500 and stator 1200 in Related Art 2.
(46) The tubular portion 512B extends upward from ring portion 512A. The tubular portion 512B is provided in the second hole 511. The top of the tubular portion 512B is provided under the upper surface of the boss portion 510. In the fastened state, even when the first sleeve 212 and the second sleeve 512 are in close contact with each other by a fastening force of the bolt BT, the second sleeve 512 is kept spaced apart from the bearing housing 100.
(47) As shown in
(48) Referring to
(49) Referring to
(50) However, according to the results of an analysis of noise of the washer actually conducted by the present applicant, most noise generated in the conventional driver 1000 was generated in (1) a contact surface between the sleeve A 1512 and the bearing housing 1100, and (2) a contact surface between the fastening member BT′ and the sleeve A 1512 and the sleeve B 1212.
(51) The fastening member BT′, the sleeve A 1512, the sleeve B 1212, and the bearing housing 1100 are all made of metal. That is, most noise generated by the driver 1000 may be summarized as being generated in the contact surface between metals of the fastening portions. Accordingly, the present applicant has studied a method capable of securing the strength of the fastening portion while reducing the contact surface area between metals of the fastening portions.
(52) As shown in
(53) In the driver assembly 10 of the present disclosure, since the second sleeve 512 and the bearing housing 100 do not come into contact with each other, metals of the fastening portions may not come into contact with each other.
(54) Vibration energy of the stator 200 is transmitted to the bearing housing 100 through the boss portion 510 made of synthetic resin rather than the second sleeve 512 made of metal. Vibration energy of the stator 200 is dissipated in a substantial amount through the boss portion 510 made of synthetic resin, and then transferred to the bearing housing 100. Therefore, noise due to vibration of the stator 200 is greatly reduced.
(55) As shown in
(56) The thread BT1 is a portion that is screwed into the bearing housing 100. A male thread is formed on the outer surface of the thread BT1. A thread hole 102 is formed on the lower surface of the bearing housing 100. A female thread is formed on the inner surface of the thread hole 102.
(57) The thread BT1 is screwed into the thread hole 102. In the fastened state, the thread BT1 is spaced vertically apart from the first sleeve 212 and the second sleeve 512. That is, in the fastened state, a top of the tubular portion 512B is positioned under the thread BT1.
(58) In the fastened state, the head BT2 pushes the stator 200 toward the bearing housing 100. A spring washer W1 and a flat washer W2 may be mounted on the bolt BT.
(59) The body BT3 connects the thread BT1 and the head BT2. The male thread is not formed on the outer surface of the body BT3. The body BT3 has a smaller diameter than a screw thread of the thread BT1. The body BT3 may have a smaller diameter than a screw valley of the thread BT1.
(60) The body BT3 has a diameter smaller than an inner diameter of the first sleeve 212 and the tubular portion 512B. Therefore, the body BT3 is horizontally spaced from the first sleeve 212 and the second sleeve 512. Therefore, it is possible to reduce the contact surface area between metals of the fastening portions.
(61) Referring to
(62) Thus, as shown in
(63) As a result, the driver assembly 10 of the present disclosure may block the contact between the bolt BT and the first sleeve 212 and the second sleeve 512 even when greater vibration energy is applied in the horizontal direction. Therefore, noise caused by vibration of the stator 200 is greatly reduced.
(64)
(65)
(66) As shown in
(67) As shown in
(68) The extension portion 513C has a ring shape. The extension portion 513C extends radially from an outer surface of a bottom of the coupling portion 513A. The lower surface of the extension portion 513C forms a contact surface with the top surface of the insulator 220 around the insertion portion 513B. The lower surface of the extension portion 513C is formed as a flat surface in a ring shape, with which the top surface of the insulator 220 is in close contact.
(69) The bottom of the second hole 511 forms a step with the lower surface of the boss portion 510. The extension portion 513C is provided in the step. The upper surface of the extension portion 513C forms an annular contact surface with the boss portion 510 within the step. Therefore, in the fastened state, even when the head BT2 of the bolt BT pushes the sleeve 513 upward, the coupling portion 513A is not pushed toward the bearing housing 100.
(70) The lower surface of the boss portion 510 forms a contact surface with the insulator 220 around the extension portion 513C. The extension portion 513C is formed in a radially extended shape and at the bottom of the coupling portion 513A. The lower surface of the boss portion 510 extends radially more than the lower surface of the fastening boss 1510 in Related Art 2.
(71) As shown in
(72) The insertion portion 513B is a portion that is inserted into the first hole 211, and is formed on the opposite side of the coupling portion 513A with respect to the extension portion 513C. The insertion portion 513B and the coupling portion 513A have the same diameter.
(73) The insertion portion 513B has a cylindrical shape. In the fastened state, the insertion portion 513B imparts rigidity to the first hole 211. The insertion portion 513B prevents deformations of the first hole 211 and the insulator 220 that are caused by a fastening force of the bolt BT and vibration energy.
(74) The boss portion 510 is in close contact with the lower surface of the bearing housing 100 around the top of the second hole 511 by the fastening force of the bolt BT. Referring to
(75) Referring to
(76) However, according to the results of an analysis of noise of the washer actually conducted by the present applicant, most noise generated in the conventional driver 1000 was generated in (1) a contact surface between the sleeve A 1512 and the bearing housing 1100, and (2) a contact surface between the fastening member BY and the sleeve A 1512 and the sleeve B 1212.
(77) The fastening member BY, the sleeve A 1512, the sleeve B 1212, and the bearing housing 1100 are all made of metal. That is, most noise generated in the driver 1000 may be summarized as being generated at the contact surface between metals of the fastening portions. Accordingly, the present applicant has studied a method capable of securing the strength of the fastening portion while reducing the contact surface area between metals of the fastening portions.
(78) Referring to
(79) In addition, in the driver assembly 20 according to the other embodiment of the present disclosure, since the sleeve 513 and the bearing housing 100 do not come into contact with each other, metals of the fastening portions may not come into contact with each other.
(80) Vibration energy of the stator 200 is transmitted to the bearing housing 100 through the boss portion 510 made of synthetic resin rather than the sleeve 513 made of metal. Vibration energy of the stator 200 is dissipated in a substantial amount through the boss portion 510 made of synthetic resin, and then transferred to the bearing housing 100. Therefore, noise due to vibration of the stator 200 is greatly reduced.
(81) While the foregoing has been given by way of illustrative example of the present disclosure, all such and other modifications and variations thereto as would be apparent to those skilled in the art are deemed to fall within the broad scope and ambit of this disclosure as is herein set forth. Accordingly, such modifications or variations are not to be regarded as a departure from the spirit or scope of the present disclosure, and it is intended that the present disclosure cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.