PUMPING ARRANGEMENT
20230323885 · 2023-10-12
Inventors
Cpc classification
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pumping arrangement includes first and second multistage pumps. Each pump includes a housing with a pump unit, the housing includes a pump inlet and a pump outlet, the pump unit includes a plurality of impellers to convey fluid from the pump inlet to the pump outlet, and a pump shaft extending from a drive end to a non-drive end, each impeller mounted to the pump shaft. The second multistage pump includes a first mechanical seal having a process side facing the pump unit. The pump outlet of the first multistage pump connected to the pump inlet of the second multistage pump, so that the first multistage pump and the second multistage pump are arranged in series. The process side of the first mechanical seal of the second multiphase pump is in fluid communication with the pump inlet of the first multistage pump.
Claims
1. A pumping arrangement comprising: a first multistage pump; and a second multistage pump, each multistage pump comprising a housing with a pump unit arranged in the housing, the housing comprising a pump inlet to receive a fluid with a suction pressure, and a pump outlet to discharge the fluid with a discharge pressure, and the pump unit comprising a plurality of impellers configured to convey the fluid from the pump inlet to the pump outlet, and a pump shaft configured to rotate about an axial direction, with the pump shaft extending from a drive end to a non-drive end, and each impeller of the plurality of impellers being mounted to the pump shaft in a torque proof manner, the second multistage pump comprising at least a first mechanical seal to seal the pump unit at the pump shaft, with the first mechanical seal having a process side facing the pump unit, the pump outlet of the first multistage pump being connected to the pump inlet of the second multistage pump, so that the first multistage pump and the second multistage pump are arranged in series, and the process side of the first mechanical seal of the second multiphase pump in fluid communication with the pump inlet of the first multistage pump.
2. The pumping arrangement in accordance with claim 1, wherein each of the first and second multistage pumps comprises a first balance drum fixedly connected to the pump shaft between the pump unit and the drive end of the pump shaft, the first balance drum defining a first front side facing the pump unit and a first back side, a first relief passage is provided between the first balance drum and a first stationary part configured to be stationary with respect to the housing, the first relief passage extending from the first front side to the first back side, and a balance line is configured to recirculate the fluid from the back side to a low pressure side of the multistage pump.
3. The pumping arrangement in accordance with claim 2, wherein the second multistage pump comprises a second balance drum, fixedly connected to the pump shaft between the pump unit and the non-drive end of the pump shaft, the second balance drum defining a second front side facing the pump unit and a second back side, a second relief passage is disposed between the second balance drum and a second stationary part configured to be stationary with respect to the housing, the second relief passage extending from the second front side to the second back side, and the second back side is in fluid communication with the pump inlet of the first multistage pump.
4. The pumping arrangement in accordance with claim 3, wherein the balance line of the second multistage pump is configured to connect the first back side of the second multistage pump with the second back side of the second multistage pump.
5. The pumping arrangement in accordance with claim 3, wherein the second front side is exposed to suction pressure of the second multistage pump.
6. The pumping arrangement in accordance with claim 3, wherein the second multistage pump comprises a second mechanical seal to seal the pump unit at the pump shaft, with the second mechanical seal having a process side facing the pump unit, and the second mechanical seal is arranged between the second balance drum and the non-drive end of the pump shaft of the second mechanical seal.
7. The pumping arrangement in accordance with claim 1, wherein in each of the first and second multistage pumps the plurality of impellers comprises a first set of impellers and a second set of impellers, the first set of impellers and the second set of impellers are arranged in a back-to-back arrangement, so that an axial thrust generated by the first set of impellers is directed opposite to an axial thrust generated by the second set of impellers.
8. The pumping arrangement in accordance with claim 7, wherein each of the first and second multistage pumps comprises a center bush fixedly connected to the pump shaft between the first set of impellers and the second set of impellers, and a balancing passage is disposed between the center bush and a third stationary part configured to be stationary with respect to the housing.
9. The pumping arrangement in accordance with claim 1, wherein each of the first and second multistage pumps comprises a drive unit arranged in the housing, the drive unit comprises a drive shaft configured to drive the pump shaft, and an electric motor configured rotate the drive shaft about the axial direction, and a coupling configured to couple the drive shaft to the pump shaft.
10. The pumping arrangement in accordance with claim 9, wherein in each of the first and second multistage pumps the first mechanical seal is arranged between the first balance drum and the drive unit.
11. The pumping arrangement in accordance with claim 9, wherein each of the first and second multistage pumps is configured as a vertical pump with the pump shaft extending in the direction of gravity, and the drive unit is arranged on top of the pump unit.
12. The pumping arrangement in accordance with claim 3, wherein each of the first and second multistage pumps comprises a throttle bush fixedly connected to the pump shaft between the pump unit and the drive end of the pump shaft, the throttle bush defining a throttle front side facing the pump unit and a throttle back side, a throttle passage is disposed between the throttle bush and a stationary throttle part configured to be stationary with respect to the housing, the throttle passage extending from the throttle front side to the throttle back side, a first supply opening is disposed at the stationary throttle part to supply fluid to the throttle passage at a location between the throttle front side and the throttle back side with respect to the axial direction, the first supply opening is connectable with an intermediate take-off arranged to deliver the fluid with a pressure higher than a suction pressure of a respective one of the first and second multistage pumps, and a second balance line is configured to recirculate the fluid from the throttle back side to a low pressure side.
13. The pumping arrangement in accordance with claim 12, wherein a second supply opening is disposed at the second stationary part to supply fluid to the second relief passage at a location between the second front side and the second back side with respect to the axial direction, wherein the second supply opening is connectable with the intermediate take-off.
14. The pumping arrangement in accordance with claim 1, wherein the pumping arrangement is configured to be installed on a sea ground.
15. The pumping arrangement in accordance with claim 1, wherein the pumping arrangement is configured to inject a compressible fluid being in the dense state at the pump outlet of the second multistage pump into a subterranean region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Aspects of the invention will be explained in more detail hereinafter with reference to embodiments of the invention and with reference to the drawings.
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DETAILED DESCRIPTION
[0075]
[0076] By way of example, in the following description reference is made to an important application, for which the pumping arrangement 1 is configured as a subsea pumping arrangement 1 configured for an installation on a sea ground. It has to be noted, that the pumping arrangement 1 according to the disclosure is not restricted to subsea applications or to a deployment on the sea ground. The pumping arrangement 1 according to the disclosure can also be configured for an installation at topside locations on or above the water surface. For example, the pumping arrangement 1 can be configured to be arranged ashore or on an oil platform, in particular on an unmanned platform, or on a FPSO (Floating Production Storage and Offloading Unit).
[0077] Furthermore, in the example referred to hereinafter, the pumping arrangement 1 is designed for conveying a compressible fluid having a specific gravity of at most 0.9, preferably between 0.2 and 0.8. Each of the multistage pumps 10a and 10b is configured as a centrifugal pump. Each multistage pump 10a, 10b comprises a drive unit 4 arranged within the housing 2. The housing 2 is designed as a pressure housing, which is able to withstand the pressure generated by the respective multistage pump 10a, 10b as well as the pressure exerted on the multistage pump 10a, 10b by the environment. The housing 2 can comprise several housing parts, e.g. a pump housing, bearing housing (s), seal housing (s) and a drive housing, which are connected to each other to form the housing 2 surrounding the pump unit 3 and the drive unit 4. It is also possible that a separate pump housing and a separate motor housing are inserted into the housing 2. The housing 2 is configured as a hermetically sealed pressure housing preventing any leakage to the external environment.
[0078] In particular, the pumping arrangement 1 is configured for conveying the compressible fluid being in the dense phase, i.e. in the supercritical phase or state. As to the meaning of “dense phase” and “supercritical phase” reference is made to
[0079] In the following description reference is made by way of example to the important application that the pumping arrangement 1 is designed and adapted for being used as a subsea injection pumping arrangement 1 in the oil and gas industry, in particular for injecting a fluid being in the dense phase at least at the pump outlet 22 of the second multistage pump 10b into a subterranean oil and/or gas reservoir to increase recovery of hydrocarbons from the subterranean region. The compressible fluid contains for example carbon dioxide (CO.sub.2) and can contain also other constituents, such as natural gas, methane (CH.sub.4) or the like. In addition, the compressible fluid can also comprise a certain amount of one or more liquid(s), for example water or oil. Typically, the content of liquid(s) does not exceed ten percent by volume and preferably is less than two percent by volume. Thus, the term “compressible fluid” is not restricted to a single substance, such as CO.sub.2 but also encompasses mixtures e.g. mixtures in the dense phase or in the supercritical state. The term “compressible fluid” shall be understood in such a manner that the fluid in its entity behaves like a compressible fluid having a specific gravity relative to water which is at most 0.9 and preferably between 0.2 and 0.8. Preferably, the “compressible fluid” has a dynamic viscosity, which is comparable to the viscosity of a gas, and preferably at least 0.005 mPa-s and at most 0.1 mPa-s. The SI unit Millipascal times second corresponds to the also used unit Centipoise (cP), i.e. 1 mPa-s equals 1 cP. Particularly preferred, the compressible fluid contains at least 20 mol % of CO.sub.2. In particular, a fluid in the dense state is a compressible fluid.
[0080] At a subsea location on a sea ground the CO.sub.2 is for example separated from a stream of crude oil emerging from a production well of a subterranean oil field. More generally, a separation device 100 (see e.g.
[0081] By injecting the fluid in the dense phase into the oil reservoir the hydrocarbons are forced to flow towards and out of the production well. The pumping arrangement 1 can be configured for installation on the sea ground, i.e. for use beneath the water surface, in particular down to a depth of 100 m, down to 1000 m or even down to more than 2000 m beneath the water surface of the sea.
[0082] Typically, the pump outlet 22 of the second multistage pump 10b is connected to a pipe (not shown in detail) for delivering the pressurized fluid to a well, in which the fluid is injected. The pressure of the fluid at the pump outlet 22 of the second multistage pump 10b is referred to as ‘high pressure’ whereas the pressure of the fluid at the pump inlet 21 of the first multistage pump 10a is referred to as ‘low pressure’. A typical value for the difference between the high pressure and the low pressure is for example 100 to 200 bar (10-20 MPa).
[0083] The pumping arrangement 1 is in particular advantageous for applications, where a high injection pressure is required. For such applications it can be more efficient to arrange two or more multistage pumps 10a, 10b in series rather than adding additional stages to a single multistage pump.
[0084] The pump outlet 22 of the first multistage pump 10a is connected to the pump inlet 21 of the second multistage pump 10b by the connecting line 11. In some embodiments the pump outlet 22 of the first multistage pump 10a is directly connected to the pump inlet 21 of the second multistage pump 10b without any additional device in between. In other embodiments—as it is shown in
[0085] Basically, each of the multistage pumps 10a. 10b can be configured in an analogous manner as it has been disclosed in EP 3 771 828 A1. According to the disclosure of EP 3 771 828 A1, the multistage pump is configured with radial or semi-axial impellers, wherein at least two impellers of the same multistage pump have different specific speeds. The pumping arrangement 1 according to the present disclosure can also be configured with helico-axial impellers, i.e. each of the multistage pumps 10a, 10b can be configured as a helico-axial pump.
[0086] Referring to
[0087] The pump unit 3 of the multistage pump 10a, 10b comprises a pump shaft 5 extending from a drive end 51 to a non-drive end 52 of the pump shaft 5. The pump shaft 5 is configured for rotating about an axial direction A, which is defined by the longitudinal axis of the pump shaft 5.
[0088] The pump unit 3 further comprises a plurality of impellers with a first stage impeller 31, a last stage impeller 32 and optionally a number of intermediate stage impellers 33. In the first embodiment the multistage pump 10a, 10b is a nine stage pump having the first stage impeller 31, the last stage impeller 32 and seven intermediate stage impellers 33, which are all arranged in series on the pump shaft 5. Of course, the number of nine stages is only exemplary. In other embodiments the multistage pump 10a, 10b can comprise more than nine stages, e.g. ten or twelve stages, or less than nine stages for example four or two stages.
[0089] The first stage impeller 31 is the first impeller when viewed in the direction of the streaming fluid, i.e. the first stage impeller 31 is located next to the pump inlet 21 receiving the fluid having the suction pressure. The last stage impeller 32 is the last impeller when viewed in the direction of the streaming fluid, i.e. the last stage impeller 32 is located next to the pump outlet 22, at which the fluid is discharged having the discharge pressure.
[0090] Each impeller 31, 32, 33 is fixedly mounted on the pump shaft 5 in a torque proof manner. The plurality of impellers 31, 32, 33 is arranged in series and configured for increasing the pressure of the fluid from the suction pressure to the discharge pressure.
[0091] The drive unit 4 is configured to exert a torque on the drive end 51 of the pump shaft 5 for driving the rotation of the pump shaft 5 and the impellers 31, 32, 33 about the axial direction A.
[0092] The multistage pump 10a, 10b is configured as a vertical pump 10a, 10b, meaning that during operation the pump shaft 5 is extending in the vertical direction, which is the direction of gravity. Thus, the axial direction A coincides with the vertical direction.
[0093] In other embodiments the multistage pump can be configured as a horizontal pump, meaning that during operation the pump shaft is extending horizontally, i.e. the axial direction A is perpendicular to the direction of gravity.
[0094] A direction perpendicular to the axial direction A is referred to as radial direction. The term ‘axial’ or ‘axially’ is used with the common meaning ‘in axial direction’ or ‘with respect to the axial direction’. In an analogous manner the term ‘radial’ or ‘radially’ is used with the common meaning ‘in radial direction’ or ‘with respect to the radial direction’. Hereinafter relative terms regarding the location like “above” or “below” or “upper” or “lower” or “top” or “bottom” refer to the usual operating position of the pump 1.
[0095] Referring to this usual orientation during operation and as shown in
[0096] The multistage pump 10a, 10b is designed with an inline arrangement of all impellers 31, 32, 33. In an inline arrangement all impellers 31, 32, 33 are configured such that the axial thrusts generated by the individual rotating impellers 31, 32, 33 are all directed in the same direction, namely downwards in the axial direction A in
[0097] In some embodiments each of the impellers 31, 32, 33 is configured as a radial impeller or as a semi-axial impeller 31, 32, 33 as it is disclosed e.g. in EP 3 771 828 A1. As it is commonly used in the art a radial impeller is configured to deflect the flow of fluid from the axial direction in a radial direction, and a semi-axial impeller is configured to deflect the flow of fluid from the axial direction in a direction, which has both an axial component and a radial component different from zero. In other embodiments each of the impellers 31, 32, 33 is configured as a helico-axial impeller as it is known in the art for multiphase pumps.
[0098] The multistage pump 10a, 10b further comprises a plurality of bearings. A first radial pump bearing 53, a second radial pump bearing 54 and an axial pump bearing 55 are provided for supporting the pump shaft 5. The first radial pump bearing 53, which is the upper one according to the representation in
[0099] A radial bearing, such as the first or the second radial pump bearing 53 or 54 is also referred to as a “journal bearing” and an axial bearing, such as the axial pump bearing 55, is also referred to as an “thrust bearing”. The first radial pump bearing 53 and the axial pump bearing 55 can be configured as separate bearings, but it is also possible that the first radial pump bearing 53 and the axial pump bearing 55 are configured as a single combined radial and axial bearing supporting the pump shaft 5 both in radial and in axial direction.
[0100] The second radial pump bearing 54 is supporting the pump shaft 5 in radial direction. In the embodiment shown in
[0101] Preferably the radial pump bearings 53 and 54 as well as the axial pump bearing 55 are configured as hydrodynamic bearings, and even more preferred as tilting pad bearings 53, 54 and 55, respectively. Specifically preferred at least the first radial pump bearing 53 and the second radial pump bearing 54 are each configured as a radial tilting pad bearing. Of course, it is also possible that the first radial pump bearing 53 and the second radial pump bearing 54 are each configured as fixed multilobe hydrodynamic bearing.
[0102] Preferably, the multistage pump 10a, 10b comprises at least one balancing device for at least partially balancing the axial thrust that is generated by the impellers 31, 32, 33 during operation of the multistage pump 1. Here, the multistage pump 10a, 10b comprises a first balance drum 7 (also referred to as throttle bush). During operation the first balance drum 7 at least partially balances the axial thrust that is generated by the impellers 31, 32, 33.
[0103] The first balance drum 7 is fixedly connected to the pump shaft 5 in a torque proof manner. The first balance drum 7 is arranged above the upper end of the pump unit 3, namely between the pump unit 3 and the drive end 51 of the pump shaft 5, more precisely between the upper end of the pump unit 3 and the axial pump bearing 55. The first balance drum 7 defines a first front side 71 and a first back side 72. The first front side 71 is the side facing the pump unit 3. In the first embodiment the first front side 71 is facing the last stage impeller 32. The first back side 72 is the side facing the axial pump bearing 55 and the drive unit 4. The first balance drum 7 is surrounded by a first stationary part 27, so that a first relief passage 73 is formed between the radially outer surface of the first balance drum 7 and the first stationary part 27. The first stationary part 27 is configured to be stationary with respect to the housing 2. The first relief passage 73 forms an annular gap between the outer surface of the first balance drum 7 and the first stationary part 27 and extends from the first front side 71 to the first back side 72.
[0104] A balance line 9 recirculates the fluid from the first back side 72 of the first balance drum 7 to a low pressure side of the multistage pump 10a, 10b. In both the first multistage pump 10a and the second multistage pump 10b the balance line 9 is connected to the respective first back side 72. The low pressure side, with which the balance line 9 is in fluid communication, is exposed to the same pressure for both the first multistage pump 10a and the second multistage pump 10b as will be explained in more detail later on. The low pressure side is the suction side of the first multistage pump 10a, meaning that both the balance line 9 of the first multistage pump 10a and the balance line 9 of the second multistage pump 10b are in fluid communication with the pump inlet 21 of the first multistage pump 10a. Therefore, when neglecting minor pressure drops across the balance lines 9, both at the first back side 72 of the first multistage pump 10a and at the first back side 72 of the second multistage pump 10b a pressure prevails, which equals the suction pressure of the first multistage pump 10a.
[0105] During operation, in each of the multistage pumps 10a, 10b a part of the pressurized fluid passes from the first front side 71 through the first relief passage 73 to the first back side 72, enters the balance line 9 and is recirculated to the low pressure side.
[0106] The balance line 9 can be arranged—as shown in
[0107] Due to the balance lines 9 the pressure prevailing at the first back side 72 is in both the first multistage pump 1 and the second multistage pump essentially the same—apart from a minor pressure drop caused by the balance lines 9—as the suction pressure prevailing at the pump inlet 21 of the first multistage pump 10a.
[0108] The axial surface of the first balance drum 7 facing the first front side 71 is exposed to a pressure, which is essentially the same as the discharge pressure of the first multistage pump 10a or the second multistage pump 10b, respectively. Of course, due to smaller pressure losses the pressure prevailing at the axial surface of the first balance drum 7 facing the first front side 71 can be somewhat smaller than the respective discharge pressure. However, the considerably larger pressure drop takes place over the first balance drum 7. At the first back side 72 it is essentially the suction pressure of the first multistage pump 10a that prevails during operation of the multistage pump 10a, 10b. Thus, the pressure drop over the first balance drum 7 is essentially the difference between the discharge pressure of the respective multistage pump 10a. 10b and the suction pressure of the first multistage pump 10a.
[0109] The pressure drop over the first balance drum 7 results in a force that is directed upwardly in the axial direction A according to the representation in
[0110] In both the first multistage pump 10a and the second multistage pump 10b the respective drive unit 4 comprises an electric motor 41 and a drive shaft 42 extending in the axial direction A. For supporting the drive shaft 42 a first radial drive bearing 43, a second radial drive bearing 44 and an axial drive bearing 45 are provided, wherein the second radial drive bearing 44 and the axial drive bearing 45 are arranged above the electric motor 41 with respect to the axial direction A, and the first radial drive bearing 43 is arranged below the electric motor 41. The electric motor 41, which is arranged between the first and the second radial drive bearing 43, 44, is configured for rotating the drive shaft 42 about the axial direction A. The drive shaft 42 is connected to the drive end 51 of the pump shaft 5 by a coupling 8 for transferring a torque to the pump shaft 5.
[0111] The drive bearings 43, 44 and 45 are configured to support the drive shaft 42 both in radial direction and in the axial direction A. The first and the second radial drive bearing 43, 44 support the drive shaft 42 with respect to the radial direction, and the axial drive bearing 45 supports the drive shaft 42 with respect to the axial direction A. The second radial drive bearing 44 and the axial drive bearing 45 are arranged such that the second radial drive bearing 44 is arranged between the axial drive bearing 45 and the electric motor 41.
[0112] Of course, it is also possible, to exchange the position of the second radial drive bearing 44 and the axial drive bearing 45.
[0113] The second radial drive bearing 44 and the axial drive bearing 45 can be configured as separate bearings, but it is also possible that the second radial drive bearing 44 and the axial drive bearing 45 are configured as a single combined radial and axial bearing supporting the drive shaft 42 both in radial and in axial direction A.
[0114] The first radial drive bearing 43 is arranged below the electric motor 41 and supports the drive shaft 42 in radial direction. In the embodiment shown in
[0115] The electric motor 41 of the drive unit 4 can be configured as a cable wound motor. In a cable wound motor the individual wires of the motor stator (not shown), which form the coils for generating the electromagnetic field(s) for driving the motor rotor (not shown), are each insulated, so that the motor stator can be flooded for example with a barrier fluid. Alternatively, the electric motor 41 can be configured as a canned motor. When the electric drive 41 is configured as a canned motor, the annular gap between the motor rotor and the motor stator of the electric motor 41 is radially outwardly delimited by a can (not shown) that seals the motor stator hermetically with respect to the motor rotor and the annular gap. Thus, any fluid flowing through the gap between the motor rotor and the motor stator cannot enter the motor stator.
[0116] When the electric motor 41 is designed as a canned motor a dielectric cooling fluid can be circulated through the hermetically sealed motor stator for cooling the motor stator.
[0117] Preferably, the electric motor 41 is configured as a permanent magnet motor or as an induction motor. To supply the electric motor 41 with energy, a power penetrator (not shown) is provided at the common housing 2 for receiving a power cable (not shown) that supplies the electric motor 41 with power.
[0118] The electric motor 41 can be designed to operate with a variable frequency drive (VFD), in which the speed of the motor 41, i.e. the frequency of the rotation, is adjustable by varying the frequency and/or the voltage supplied to the electric motor 41. However, it is also possible that the electric motor 41 is configured differently, for example as a single speed or single frequency drive.
[0119] The drive shaft 42 is connected to the drive end 51 of the pump shaft 5 by the coupling 8 for transferring a torque to the pump shaft 5. Preferably the coupling 8 is configured as a flexible coupling 8, which connects the drive shaft 42 to the pump shaft 5 in a torque proof manner, but allows for a relative lateral (radial) and/or axial movement between the drive shaft 42 and the pump shaft 5. Thus, the flexible coupling 8 transfers the torque but no or nearly no lateral vibrations. Preferably, the flexible coupling 8 is configured as a mechanical coupling 8.
[0120] In other embodiments the flexible coupling can be designed as a magnetic coupling, a hydrodynamic coupling or any other coupling that is suited to transfer a torque from the drive shaft 42 to the pump shaft 5.
[0121] The multistage pump 10a, 10b further comprises at least a first mechanical seal 50 for sealing the pump unit 3 at the pump shaft 5 against a leakage of the fluid along the pump shaft 5. With respect to the axial direction A the first mechanical seal 50 is arranged between the first balance drum 7 and the pump bearings 53, 55. By the first mechanical seal 50 the fluid is prevented from entering the first radial pump bearing 53 and the axial pump bearing 55 as well as the drive unit 4. The first mechanical seal 50 has a process side 59, which is the side facing the pump unit 3. The first mechanical seal 50 is arranged adjacent—with respect to the axial direction A—to the first balance drum 7, so that the first back side 72 of the first balance drum 7 is arranged between the first balance drum 7 and the first mechanical seal 50. Thus, the pressure prevailing at the process side 59 of the first mechanical seal 50 is the same pressure as the pressure prevailing at the first back side 72 of the first balance drum 7.
[0122] In the first embodiment of the pumping arrangement 1 both the first multistage pump 10a and the second multistage pump 10b comprise a second mechanical seal 60 for sealing the pump unit 3 at the pump shaft 5 against a leakage of the fluid along the pump shaft 5. With respect to the axial direction A the second mechanical seal 60 is arranged between the pump unit 3 and the non-drive end 52 of the pump shaft 5, more precisely between the pump unit 3 and the second radial pump bearing 54. By the second mechanical seal 60 the fluid is prevented from entering the second radial pump bearing 54. The second mechanical seal 60 has a process side 69, which is the side facing the pump unit 3. The second mechanical seal 60 is arranged adjacent—with respect to the axial direction A—to the second radial pump bearing 54. The process side 69 of the second mechanical seal 60 is in fluid communication with the balance line 9. Thus, the pressure prevailing at the process side 69 of the second mechanical seal 60 is the same pressure as the pressure prevailing at the first back side 72 of the first balance drum 7, and therewith the same pressure that prevails at the process side 59 of the first mechanical seal 50.
[0123] Mechanical seals 50, 60 are well-known in the art in many different embodiments and therefore require no detailed explanation. In principle, a mechanical seal 50, 60 is a seal for a rotating shaft and comprises a rotor (not shown) fixed to the pump shaft 5 and rotating with the pump shaft 5, as well as a stationary stator (not shown) fixed with respect to the housing 2. During operation, the rotor and the stator are sliding along each other—usually with a liquid there between—for providing a sealing action to prevent the fluid from escaping to the environment or entering the drive unit 4, or the pump bearings 53, 54, 55, respectively.
[0124] For the lubrication and the cooling of the mechanical seals 50, 60 a barrier fluid system (not shown) is provided. Barrier fluid systems for mechanical seals 50, 60 as such are well-known in the art since many years and therefore do not require a detailed explanation. A barrier fluid system comprises a reservoir for a barrier fluid as well as a circuit through which the barrier fluid is moved. The circuit is designed e.g. such that the barrier fluid passes through the mechanical seals 50, 60. The barrier fluid system can also comprise a heat exchanger for cooling the barrier fluid as well as a pressure control device for controlling the pressure of the barrier fluid in the circuit. The pressure of the barrier fluid in the barrier fluid system is controlled such that the pressure of the barrier fluid is at least as high as but preferably higher than the pressure prevailing at the process side 59, 69 of the mechanical seals 50, 60. According to a preferred configuration, the pressure in the barrier fluid system is higher, e.g. 10% and at least 2 bar higher, than the suction pressure at the pump inlet 21 of the first multistage pump 10a.
[0125] By this measure there is always a leakage flow of barrier fluid through the mechanical seals 50, 60 into the pump unit 3. Therefore any leakage flow of the fluid from the pump unit 3 through the mechanical seals 50, 60 into the drive unit 4 or the pump bearings 53, 54, 55 is reliably prevented. The amount of barrier fluid, that is lost by the leakage into the pump unit 3 is replaced from the reservoir for the barrier fluid.
[0126] Still referring to
[0127] The second multistage pump 10b comprises a second balance drum 6, which is fixedly connected to the pump shaft 5 between the pump unit 3 and the non-drive end 52 of the pump shaft 5, more precisely, between the first stage impeller 31 of the pump unit 3 and second mechanical seal 60. The second balance drum 6 defines a second front side 61 facing the pump unit 3 and a second back side 62, wherein a second relief passage 63 is valves between the second balance drum 6 and a second stationary part 26 configured to be stationary with respect to the housing 2, the second relief passage 63 extending from the second front side 61 to the second back side 62. The second front side 61 is in fluid communication with the pump inlet 21 of the second multistage pump 10b. The second balance drum 6 is arranged adjacent—with respect to the axial direction A—to the first stage impeller 31 of the pump unit 3.
[0128] Since the second mechanical seal 60 is arranged adjacent—with respect to the axial direction A—to the second balance drum 6, the second back side 62 of the second balance drum 6 is arranged between the second balance drum 6 and the second mechanical seal 60. Thus, the pressure prevailing at the process side 69 of the second mechanical seal 60 is the same pressure as the pressure prevailing at the second back side 62 of the second balance drum 6.
[0129] Furthermore, a pressure equalizing line 20 is provided configured for a fluid communication between the process side 69 of the second mechanical seal 60 of the second multistage pump 10b and the suction side of the first multistage pump 10a. A first end 201 of the pressure equalizing line 20 is connected to the process side 69 of the second mechanical seal 60 of the second multistage pump 10b, and a second end 202 is connected to the pump inlet 21 of the first multistage pump 10a. By the pressure equalizing line 20 it is ensured that during operation the process side 69 of the second mechanical seal 60 of the second multistage pump 10b is always exposed to the suction pressure of the first multistage pump 10a. Thus, the pressure prevailing at the process side 69 of the second mechanical seal 60 of the second multistage pump 10b is decoupled from the discharge pressure of the first multistage pump 10a. Independent from the discharge pressure of the first multistage pump 10a, the pressure prevailing at the process side 69 of the second mechanical seal 60 of the second multistage pump 10b always equals the suction pressure of the first multistage pump 10a.
[0130] Furthermore, due to the balance line 9 of the second multistage pump 10b, which constitutes a fluid communication between the process side 59 of the first mechanical seal 50 of the second multistage pump 10b and the process side 69 of the second mechanical seal 60 of the second multistage pump 2, also the pressure prevailing at the process side 59 of the first mechanical seal 50 of the second multistage pump 50 equals the suction pressure of the first multistage pump 10b. Thus, also the process side 59 of the first mechanical seal 50 of the second multistage pump 10b is decoupled from the discharge pressure of the first multistage pump 10a.
[0131] Thus, during operation of the pumping arrangement 1, the process sides 59, 69 of both mechanical seals 50, 60 of the second multistage pump 10b are exposed to a pressure which equals the suction pressure of the first multistage pump 10. In particular, the pressure prevailing at the process sides 59, 69 of both mechanical seals 50, 60 of the second multistage pump 10b is decoupled from the discharge pressure of the first multistage pump 10a. Therefore, when a fluid slug, e.g. a water slug, occurs and propagates through the first multistage pump 10a therewith causing a pressure spike at the pump outlet 22 of the first multistage pump 10a, this has no detrimental impact on the mechanical seals 50, 60 of the second multistage pump 10b, because the process sides 59, 69 of the mechanical seals 50, 60 of the second multistage pump 10b are decoupled from the discharge pressure of the first multistage pump 10a. The process sides 59, 69 of the mechanical seals 50, 60 are always exposed to a constant pressure, namely the suction pressure of the first multistage pump 10a, which ensures a reliable, economical and low wear operation of the mechanical seals 50, 60 with a low consumption of barrier fluid.
[0132]
[0133] In the following description of the second embodiment of the pumping arrangement 1 only the differences to the first embodiment are explained in more detail. The explanations with respect to the first embodiment are also valid in the same way or in analogously the same way for the second embodiment. Same reference numerals designate the same features that have been explained with reference to the first embodiment or functionally equivalent features.
[0134] Compared to the first embodiment, it is the main difference, that the second multistage pump 10b of the second embodiment of the pumping arrangement 1 does not have the second mechanical seal 60 at the non-drive end 52 of the pump shaft 5, and does not have the second radial pump bearing 54 at the non-drive end 52 of the pump shaft 5.
[0135] Since the second multistage pump 10b includes the second balance drum 6 arranged at the non-drive end 52 of the pump shaft 5, there is no need for a separate mechanical seal or a separate radial pump bearing at the non-drive end 52 of the pump shaft 5. Due to the fluid passing through the second relief passage 63 between the second balance drum 6 and the second stationary part 26 there is are centering and bearing forces acting on the pump shaft 5, e.g. due to the Lomakin effect. Furthermore, because of the pressure equalizing line 20 connecting the second back side 62 of the second balance drum 6 with the pump inlet 21 of the first multistage pump 10a, the fluid passing from the second front side 61 through the relief passage 63 to the second back side 62 of the second balance drum 6 is recirculated to the pump inlet 21 of the first multistage pump 10a. Thus, there is no need for the second mechanical seal 6 at the non-drive end 52 of the pump shaft.
[0136] Due to the pressure equalizing line 20 and the balance line 9 of the second multistage pump 10b the pressure prevailing at the first back side 72 of the first balance drum 7 of the second multistage pump 10b equals the pressure at the second back side 62 of the second balance drum 6 of the second multistage pump 10b and equals the suction pressure of the first multistage pump 10a. During operation, the first balance drum 7 of the second multistage pump 10b generates a force on the pump shaft 5, which is directed upwardly according to the representation in
[0137] The configuration of the second embodiment of the pumping arrangement 1 has the additional advantage that both multistage pumps 10a, 10b can have an identical housing 2, but for the second multistage pump 10b the second mechanical seal 6 and the second radial pump bearing 54 at the non-drive end 52 of the pump shaft 5 are replaced with the second balance drum 6.
[0138]
[0139] In the following description of the third embodiment of the pumping arrangement 1 only the differences to the first and the second embodiment are explained in more detail. The explanations with respect to the first embodiment and the second embodiment are also valid in the same way or in analogously the same way for the third embodiment. Same reference numerals designate the same features that have been explained with reference to the first and the second embodiment or functionally equivalent features.
[0140] As can be seen in
[0141] In a back-to-back arrangement the first set of impellers 31, 33 and the second set of impellers 32, 33 are arranged such that the axial thrust generated by the action of the rotating first set of impellers 31, 33 is directed in the opposite direction as the axial thrust generated by the action of the rotating second set of impellers 32, 33. As indicated in
[0142] For many applications the back-to-back arrangement for the multistage pumps 10a, 10b is preferred because the axial thrust acting on the pump shaft 5, which is generated by the first set of impellers 31, 33 counteracts the axial thrust, which is generated by the second set of impellers 32, 33. Thus, the two axial thrusts compensate each other at least partially.
[0143] Also in the third embodiment each multistage pump 10a, 10b includes the first balance drum 7 arranged near the drive end 51 of the pump shaft 5, and the second multistage pump 10 is additionally provided with the second balance drum 6 arranged near the non-drive end 52 of the pump shaft 5.
[0144] In each multistage pump 10a, 10b the axial surface of the first balance drum 7 facing the first front side 71 is exposed to an intermediate pressure between the suction pressure and the discharge pressure of the respective multistage pump 10a, 10b. In the third embodiment shown in
[0145] The pressure drop over the first balance drum 7 results in a force that is directed upwardly in the axial direction A and therewith counteracts the downwardly directed axial thrust generated by the first set of impellers 31, 33, namely the first stage impeller 31 and the intermediate stage impellers 33 of the second, third and fourth stage.
[0146] For further reducing the overall axial thrust acting on the pump shaft 5 each multistage pump 10a, 10b comprises a center bush 35, which is arranged between the first set of impellers 31, 33 and the second set of impellers 32, 33 with respect to the axial direction A. The center bush 35 is fixedly connected to the pump shaft 5 in a torque proof manner and rotates with the pump shaft 5. The center bush 35 is arranged on the pump shaft 5 between the last stage impeller 32, which is the last impeller of the second set of impellers, and the intermediate stage impeller 33 of the fourth stage, which is the last impeller of the first set of impellers, when viewed in the direction of increasing pressure, respectively. The center bush 35 is surrounded by a third stationary part 36 being stationary with respect to the housing 2. An annular balancing passage 37 is formed between the outer surface of the center bush 35 and the third stationary part 36.
[0147] The function of the center bush 35 and the balancing passage 37 is in principle the same as the function of the first balance drum 7 and the relief passage 73. At the axial surface of the center bush 35 facing the last stage impeller 32 the high pressure prevails, which is essentially the same as the discharge pressure of the respective multistage pump 10a, 10b, and at the other axial surface facing the intermediate stage impeller 33 of the fourth stage a lower pressure prevails, which is essentially the same as the intermediate pressure for the respective multistage pump 10a. 10b, when neglecting the small pressure losses caused by the crossover line 34. Therefore, the fluid can pass from the last stage impeller 32 through the balancing passage 37 to the intermediate stage impeller 33 of the fourth stage.
[0148] The pressure drop over the center bush 35 essentially equals the difference between the discharge pressure and the intermediate pressure of the respective multistage pump 10a, 10b. The pressure drop over the center bush 35 results in a force that is directed downwardly in the axial direction A and therewith counteracts the upwardly directed axial thrust generated by the second set of impellers 33, 32, namely the intermediate stage impellers 33 of the fifth, sixth and seventh stage and the last stage impeller 32.
[0149] It has to be understood that in third embodiment of the pumping device 1 can also be configured such, that the second multistage pump 10b has the second mechanical seal 60 at the non-drive end 52 of the pump shaft 5, and/or the second radial pump bearing 54 at the non-drive end 52 of the pump shaft 5 in an analogous manner as it has been described with respect to the first embodiment.
[0150]
[0151] In the following description of the fourth embodiment of the pumping arrangement 1 only the differences to the previously described embodiments of the pumping arrangement 1 according to the disclosure are explained in more detail. The explanations with respect to the previously described embodiments are also valid in the same way or in analogously the same way for the fourth embodiment. Same reference numerals designate the same features that have been explained with reference to the previously described embodiments or functionally equivalent features.
[0152] In
[0153] In the fourth embodiment of the pumping arrangement 1 both multistage pumps 10a and 10b are configured with a back-to-back arrangement of the impellers 31, 32, 33 as it has been explained with respect to the third embodiment (
[0154] The second multistage pump 10b comprises a throttle bush 80, which is fixedly connected to the pump shaft 5 between the first balance drum 7 and the first mechanical seal 50 with respect to the axial direction A. The throttle bush 80 defines a throttle front side 81 facing the first balance drum 7 and a throttle back side 82 facing the first mechanical seal 50. The throttle front side 81 coincides with the first back side 72 of the first balance drum 7. A throttle passage 83 is disposed between the throttle bush 80 and a stationary throttle part 84 configured to be stationary with respect to the housing 2. The throttle passage 83 extends from the throttle front side 81 to the throttle back side 82. The stationary throttle part 84 can be configured for example as a liner surrounding the throttle bush 80 and fixed with respect to the housing 2.
[0155] Basically, the function of a throttle bush is the same as the function of a balance drum. Sometimes the terms “balance drum” and “throttle bush” are considered as synonyms. Within this application the two terms are used mainly for a better linguistic differentiation of the components.
[0156] In the fourth embodiment of the pumping arrangement 1 the balance line 9 for recirculating the fluid from the first back side 72 of the first balance drum 7 to a low pressure side of the particular multistage pump 10a. 10b is connected to a location, where the suction pressure of the particular multistage pump 10a or 10b prevails. In both multistage pumps 10a, 10b the balance line 9 is connected to the respective first back side 72. The low pressure side, with which the balance line 9 is in fluid communication, is exposed to the suction pressure of the particular multistage pump 10a or 10b. Thus, in the first multistage pump 10a the balance line 9 is connected to a location, where the suction pressure of the first multistage pump 10a prevails, for example the process side 69 of the second mechanical seal 60. In the second multistage pump 10b the balance line 9 is connected to a location, where the suction pressure of the second multistage pump 10b prevails, for example the process side 69 of the second mechanical seal 60. During regular operation the suction pressure of the second multistage pump 10b at least approximately equals the discharge pressure of the first multistage pump 10a.
[0157] The suction pressure is different for the first and the second multistage pump 10a, 10b. However, for each of the multistage pumps 10a, 10b the pressure drop over the first balance drum 7 equals the difference between the intermediate pressure prevailing at the outlet of the crossover line 34 during operation of the multistage pump 10a, 10b and the suction pressure of the particular multistage pump 10a or 10b. Thus, the balancing of the axial thrust in each of the multistage pumps 10a, 10b corresponds to the usual balancing of the axial thrust in a conventional multistage pump with back-to-back arrangement of the impellers 31, 32, 33. This is particularly advantageous for the balancing of the axial thrust.
[0158] In both multistage pumps 10a, 10b a second balance line 90 is provided. Referring now in particular to the second multistage pump 10b, the second balance line 90 is provided for recirculating the fluid from the throttle back side 82 of the throttle bush 80 to the process side 69 of the second mechanical seal 60 of the second multistage pump 10b. Since during operation the process side 69 of the second mechanical seal 60 of the second multistage pump 10b is always exposed to the suction pressure of the first multistage pump 10a it is ensured by the second balance line 90 that also the process side 59 of the first mechanical seal 50 of the second multistage pump 10b is always exposed to the suction pressure of the first multistage pump 10a during operation of the pumping arrangement 1.
[0159] Thus, both the process side 59 of the first mechanical seal 50 and the process side 69 of the second mechanical seal 60 are always exposed to the suction pressure of the first multistage pump 10a.
[0160] The pressure prevailing at the second front side 61 of the second balance drum 6 of the second multistage pump 10b is the suction pressure of the second multistage pump 10b, which equals the discharge pressure of the first multistage pump 10a.
[0161] The pressure prevailing at the first front side 71 of the first balance drum 7 of the second multistage pump 10b is the intermediate pressure prevailing at the outlet of the crossover line 34 during operation, wherein the intermediate pressure is larger than the suction pressure of the second multistage pump 10b and smaller than the discharge pressure of the second multistage pump 10b.
[0162] The pressure prevailing at the first back side 72 of the first balance drum 7, which coincides with the throttle front side 81, is essentially the same as the suction pressure of the second multistage pump 10b. The pressure prevailing at the throttle back side 82 is essentially the same as the suction pressure of the first multistage pump 10a. Therefore, a part of the fluid passes from the throttle front side 81 through the throttle passage 83 to the throttle back side 82 and is then recirculated to the process side 69 of the second mechanical seal 60 of the second multistage pump 10b. Because of the fluid passing through the throttle passage 83 there are additional centering and bearing forces acting on the pump shaft 5, e.g. due to the Lomakin effect.
[0163] In particular for subsea applications it is desirable that two multistage pumps 10a, 10b are as similar as possible. Therefore, also the first multistage pump 10a comprises the second balance line 90, the stationary throttle part 84 and the second stationary part 26. However, the throttle 80 and the second balance drum 6 are not provided in the first multistage pump 10a because of the following reason. If there were the throttle 80 and/or the second balance drum 6, there would not be a pressure drop over the throttle 80 or the second balance drum 6, i.e. the pressure prevailing at the throttle front side 81 would be at least essentially the same as the pressure at the throttle back side 82, and the pressure prevailing at the second front side 61 of the second balance drum 6 would be at least essentially the same as the pressure at the second back side 62. If there is no pressure difference or pressure drop over the second balance drum or the throttle bush, respectively, this could be detrimental for the rotor dynamic, e.g. a destabilization of the pump shaft 5 could result.
[0164] In the first multistage pump 10a the balance line 9 and the second balance line 90 connect the same rooms or chambers as viewed from the perspective of the pressure, i.e. at the entrance of the balance line 9 the same pressure prevails as at the entrance of the second balance line 90, and at the exit of the balance line 9 the same pressure prevails as at the exit of the second balance line 90.
[0165] The advantage of the configuration is that for manufacturing the pumping arrangement 1 two identical multistage pumps can be provided. In one of the multistage pumps, which constitutes the first multistage pump 10a, the throttle 80 and the second balance drum 6 are removed. In the other multistage pump, which constitutes the second multistage pump 10b, the throttle 80 and the second balance drum 6 is maintained or provided, respectively.
[0166] For the same reason it is preferred to provide the first multistage pump 10a with a supply opening 23, which is arranged in the housing 2 at the process side 69 of the second mechanical seal 60. The supply opening 23 includes a first shut-off valve 301 to open or to close a fluid communication from the process side 69 of the second mechanical seal 60 to the outside of the housing 2.
[0167] Furthermore, the pressure equalizing line 20 includes a second shut-off valve 302 to open or to close a fluid communication through the equalizing line 20.
[0168] In the configuration as it is shown in
[0169] It has to be noted that the fourth embodiment of the pumping arrangement can also be configured with an inline arrangement of all impellers 31, 32, 33 in an analogous manner as it has been described with respect to the first embodiment (
[0170] Also in the fourth embodiment of the pumping arrangement 1 it is ensured during operation, that the process side 59 of the first mechanical seal 50 as well as the process side 69 of the second mechanical seal 60 are in both multistage pumps 10a and 10b exposed to the suction pressure prevailing at the pump inlet 21 of the first multistage pump 10a.
[0171] For the fourth embodiment of the pumping arrangement 1 the housing 2 of the first multistage pump 10a can be configured identical to the housing 2 of the second multistage pump 10b.
[0172] In particular, when the pumping arrangement 1 is deployed at a topside or an onshore location, it is also possible to replace the first shut-off valve 301 with a blind flange, which can be removed, if the position of the two multistage pumps shall be exchanged.
[0173]
[0174] In this variant the first multistage pump 10a includes the throttle bush 80 and with the second balance drum 6, however the stationary throttle part 84 and the second stationary part 26 surrounding the second balance drum 6 are removed or not provided. Removing the stationary parts 84 and 26 and maintaining the rotating parts, namely the throttle bush 80 and the second balance drum 6 has the advantage that the balance of the rotor (pump shaft 5 and all components rotating together with the pump shaft 5) is not modified.
[0175]
[0176] In the following description of the fifth embodiment of the pumping arrangement 1 only the differences to the previously described embodiments of the pumping arrangement 1 according to the disclosure are explained in more detail. The explanations with respect to the previously described embodiments are also valid in the same way or in analogously the same way for the fifth embodiment. Same reference numerals designate the same features that have been explained with reference to the previously described embodiments or functionally equivalent features.
[0177] In the fifth embodiment of the pumping arrangement 1 both multistage pumps 10a and 10b are configured with a back-to-back arrangement of the impellers 31, 32, 33 as it has been explained with respect to the third embodiment (
[0178] It is a particular advantage of the fifth embodiment that the two multistage pumps 10a, 10b are configured to be exchangeable, meaning that each of the two multistage pumps 10a, 10b can be arranged to be the first multistage pump 10a, and each of the two multistage pumps 10a. 10b can be arranged to be the second multistage pump 10b. The position of the two multistage pumps in the pumping arrangement 1 is interchangeable.
[0179] As it has been explained with respect to the fourth embodiment of the pumping arrangement (
[0180] Reference is now made in particular to the first multistage pump in
[0181] A first supply opening 86 is disposed at the stationary throttle part 84 between the throttle front side 81 and the throttle back side 82 with respect to the axial direction A. Through the first supply opening 86 fluid can be supplied to the throttle passage 83 at a location, which is between the throttle front side 81 and the throttle back side 82 regarding the axial direction A.
[0182] In an analogous manner a second supply opening 66 is disposed at the second stationary part 26 between the second front side 61 and the second back side 62 with respect to the axial direction A. Through the second supply opening 66 fluid can be supplied to the second relief passage 63 at a location, which is between the second front side 61 and the second back side 62 regarding the axial direction A.
[0183] The first supply opening 86 and the second supply opening 66 are each connected to an intermediate take-off 87, which is configured and arranged to provide pressurized fluid having a pressure that is larger than the suction pressure of the first multistage pump 10a and smaller that the discharge pressure of the first multistage pump 10a. As it is shown in
[0184] As it is shown in
[0185] Furthermore, the common supply line 88 includes a third shut-off valve 881 to open or to close a fluid communication through the common supply line 88. If the third shut-off valve 881 is in the open position, the fluid can pass through the common supply line 88 and enter the first supply line 85 as well as the second supply line 65. If the third shut-off valve 881 is in the closed position, the fluid cannot enter the first and the second supply line 85, 65.
[0186] In addition, the first supply line includes a fourth shut-off valve 851 to open or to close a fluid communication through the first supply line 85. If the fourth shut-off valve 851 is in the open position, the fluid can pass through the first supply line 85 to the throttle passage 83. If the fourth shut-off valve 851 is in the closed position, the fluid cannot pass through the first supply line 85 to the throttle passage 83.
[0187] The balance line 9 and the second balance line 90 are connected by a connection pipe 91. The connection pipe 91 includes a fifth shut-off valve 901 to open or to close a fluid communication through the connection pipe 91.
[0188] During operation, in the first multistage pump 10a the third shut-off valve 881, the fourth shut-off valve 851 and the fifth shut-off valve 901 are in the open position and the first shut-off valve 301 is in the closed position.
[0189] The fluid at the intermediate take-off 87 has a pressure that equals the discharge pressure of the first stage impeller 31, i.e. a pressure that is larger than the suction pressure of the first multistage pump 10a. The pressurized fluid is guided from the intermediate take-off 87 through the common supply line 88 and enters both the first and the second supply line 85 and 65.
[0190] The pressurized fluid passing through the first supply line 85 is supplied through the first supply opening 86 to the throttle passage 83. Since both at the throttle front side 81 and at the throttle back side 82 a pressure prevails that equals the suction pressure of the first multistage pump 10a, the flow entering through the first supply opening 86 is divided into two partial flows. The first partial flow flows to the throttle front side 81 and the second partial flow flows to the throttle back side 82. Thus, according to the representation in
[0191] The pressurized fluid passing through the second supply line 65 is supplied through the second supply opening 66 to the second relief passage 63. Since both at the second front side 61 and at the second back side 62 a pressure prevails that equals the suction pressure of the first multistage pump 10a, the flow entering through the second supply opening 66 is divided into two partial flows. The first partial flow flows to the second front side 61 and the second partial flow flows to the second back side 62. Thus, according to the representation in
[0192] As already said, the first multistage pump 10a and the second multistage pump 10b are preferably configured to be exchangeable. Therefore, the first and the second multistage pump 10a and 10b are essentially identically configured. Also the second multistage pump 10b comprises the first and the second supply opening 86, 66, the first and the second supply line 85, 65, the intermediate take-off 87, the common supply line 88, the connection pipe 91, and the third, fourth and fifth shut-off valve 881, 851, 901.
[0193] During operation of the pumping arrangement 1 in the second multistage pump the third shut-off valve 881, the fourth shut-off valve 851 and the fifth shut-off valve 901 are each in the closed position. Thus, there is no flow through the first and the second supply line 85, 65 and no flow between the balance line 9 and the second balance line 90 through the connection pipe 91.
[0194] It has to be noticed that each of the two multistage pumps can be used as the first multistage pump 10a and as the second multistage pump 10b. If the position of the two multistage pumps is exchanged in the pumping arrangement 1, it requires only a change in the adjustment of the shut-off valves 301, 302, 881, 885 and 901.
[0195] When the pumping arrangement 1 is deployed at a topside or an onshore location, where the accessibility of the pumping arrangement 1 is not a larger problem, it is also possible without scarifying the interchangeability of the two multistage pumps to remove preferably from the second multistage pump 10b all those components which are not required for the operation of the second multistage pump 10b. For example, the first supply line 85, the second supply line 65, the common supply line 88 and the connection pipe 91 can be removed from the second multistage pump 10b. The openings such as the first supply opening 86, the intermediate take-off 87 and the second supply opening 66 at the second multistage pump 10b can be closed by covers, e.g. with blind flanges.
[0196] As an additional feature the fifth embodiment of the pumping arrangement 1 comprises a minimum flow control arrangement to prevent a surging of the first and the second multistage pump 10a, 10b. It has to be noted that also the first, second, third and fourth embodiment of the pumping arrangement 1 can be configured with a minimum flow control arrangement.
[0197] Regarding surge control or surge protection respectively, it is known in the art to provide a line through which at least a part of the pumped fluid can be recycled from the pump outlet to the pump inlet. The flow of the fluid at the pump outlet is monitored and when the flow becomes too low or to unstable, at least a part of the fluid is recycled from the pump outlet to the pump inlet.
[0198] As it is shown in
[0199] By the first minimum flow line 300 a fluid communication between the pump outlet 22 of the first multistage pump 10a and the pump inlet 21 of the first multistage pump 10a can be opened, closed and adjusted. For example, the first minimum flow line 300 branches off the connecting line 11 and is connected to the feed line 160 upstream of the additional cooling device 115. Downstream of the branch-off of the first minimum flow line 300 the connecting line 11 includes a first check valve 111 configured to prevent a backflow from the second multistage pump 10b into the first minimum flow line 300.
[0200] By the second minimum flow line 310 a fluid communication between the pump outlet 22 of the second multistage pump 10b and the pump inlet 21 of the second multistage pump 10b can be opened, closed and adjusted. For example, the pump outlet 22 of the second multistage pump 10b is connected to an outlet line 222 for discharging the fluid, e.g. to supply the fluid to the location, where it is injected. The second minimum flow line 310 branches off the outlet line 222 and opens out into the connecting line 11 at a location downstream of the first check valve 111 and upstream of the cooling device 113. Downstream of the branch-off of the second minimum flow line 310 the outlet line 222 includes a second check valve 221 configured to prevent a backflow in the outlet line 222.
[0201]
[0202] In the following description of the sixth embodiment of the pumping arrangement 1 only the differences to the previously described embodiments of the pumping arrangement 1 according to the disclosure are explained in more detail. The explanations with respect to the previously described embodiments are also valid in the same way or in analogously the same way for the sixth embodiment. Same reference numerals designate the same features that have been explained with reference to the previously described embodiments or functionally equivalent features.
[0203] The sixth embodiment of the pumping arrangement 1 is similar to the fifth embodiment, however in the sixth embodiment each of the first multistage pump 10a and the second multistage pump 10b is configured with an inline arrangement of all impellers 31, 32, 33. The inline arrangement has been described for example for the first embodiment (
[0204]
[0205] The by-pass piping 400 enables by-passing either the first multi-stage pump 10a, or the second multistage pump 10b, or both the first and the second multistage pump 10a, 10b. The by-pass piping 400 comprises a first by-pass line 401, a second by-pass line 402, a third by-pass line 403 and preferably seven blocking valves 410, 420, 430, 440, 450, 460, wherein the third blocking valve 430 is optionally provided. The three by-pass lines 401, 402, 403 are all connected to a central location 405, where the three by-pass lines 401, 402, 403 merge.
[0206] The first by-pass line 401 is connected to the feed line 160 at a location downstream of the seperating device 100 and upstream of the branch-off of the first minimum flow line 300, i.e. upstream of the pump inlet 21 of the first multistage pump 10a. From this location the first by-pass line 401 extends to the central location 405.
[0207] The second by-pass line 402 is connected to the outlet line 222, which is connected to the pump outlet 22 of the second multistage pump 10b. Preferably, the second by-pass line 402 is connected to the outlet line 222 downstream of the second check valve 221. From there the second by-pass line 402 extends to the central location 405.
[0208] The third by-pass line 403 is connected to the connecting line 11, preferably at a location upstream of the cooling device 113 and downstream of the first check valve 111. From there the third by-pass line 402 extends to the central location 405.
[0209] Each of the blocking valves 410, 420, 430, 440, 450, 460, 470 can be switched between an open position, in which the fluid can pass through the blocking valve 410, 420, 430, 440, 450, 460, 470, and a closed position, in which the fluid cannot pass through the blocking valve 410, 420, 430, 440, 450, 460, 470.
[0210] The first blocking valve 410 is arranged in the feed line 160 downstream of the location, where the first by-pass line 401 branches off the feed line 160, and upstream of the branch-off of the first minimum flow line 300.
[0211] The second blocking valve 420 is arranged in the connecting line 11 downstream of the first check valve 111 and upstream of the branch-off of the third by-pass line 403.
[0212] The third blocking valve 430 is arranged in the connecting line 11 downstream of the branch-off of the third by-pass line 403 and upstream of the cooling device 113, preferably upstream of the branch-off of the second minimum flow line 310.
[0213] The fourth blocking valve 440 is arranged in the outlet line 222 downstream of the second check valve 221 and upstream of the branching-off of the second by-pass line 402.
[0214] The fifth blocking valve 450 is located in the second by-pass line 402. The sixth blocking valve 460 is located in the third by-pass line 403. The seventh blocking valve 470 is located in the first by-pass line 401.
[0215] In the case in which both multistage pumps 10a and 10b operate in series, what is considered as the normal operation, the first blocking valve 410, the second blocking valve 420, the third blocking valve 430 and the forth blocking valve 440 are in the open position. The fifth blocking valve 450, the sixth blocking valve 460 and the seventh blocking valve 470 are in the closed position, so that the first by-pass line 401, the second by-pass line 402 and the third by-pass line 403 are all closed and the fluid cannot pass through the by-pass lines 401, 402, 403.
[0216] The bypassing of the first multistage pump 10a and/or the second multistage pump 10b will now be described in each case starting from the normal operation as reference.
[0217] In the case in which the first multistage pump 10a is bypassed and only the second multistage pump 10b is operated, the first blocking valve 410 and the second blocking valve 420 are switched to the closed position. The fifth blocking valve 450 in the second by-pass line 402 remains in the closed position. The third blocking valve 430 and the fourth blocking valve 440 remain in the open position. The sixth blocking valve 460 and the seventh blocking valve 470 are switched to the open position. Downstream of the separation device 100 the fluid passes through the feed line 160 and enters the first by-pass line 401. At the central location 405 the fluid enters the third by-pass line 403 and is guided through the third by-pass line 403 to the connecting line 11 and enters the connecting line 11 between the second blocking valve 420 and the third blocking valve 430. The connecting line 11 supplies the fluid to the pump inlet 21 of the second multistage pump 10b.
[0218] In the case the in which the second multistage pump 10b shall be bypassed and only the first multistage pump 10a shall be operated, the third blocking valve 430 and the fourth blocking valve 440 are switched to the closed position. The seventh blocking valve 470 in the first by-pass line 401 remains in the closed position. The first blocking valve 410 and the second blocking valve 420 remain in the open position. The sixth blocking valve 460 and the fifth blocking valve 450 are switched to the open position. Downstream of the separation device 100 the fluid passes through the feed line 160 to the pump inlet 21 of the first multistage pump 10a and is discharged from the outlet 22 of the first multistage pump 10a to the connecting line 11. Upstream of the closed third blocking valve 430 the fluid enters the third by-pass line 403. At the central location 405 the fluid enters the second by-pass line 402 and is guided through the second by-pass line 402 to the outlet line 222.
[0219] In case both the first multistage pump 10a and the second multistage pump 10b shall be bypassed, the first blocking valve 410 and the fourth blocking valve 440 are switched to the closed position. The sixth blocking valve 460 in the third by-pass line 403 remains in the closed position. The second blocking valve 420 and the third blocking valve 430 can remain in the open position or can be switched to the closed position. This does not make any difference, because there is no flow through the connecting line 11. The seventh blocking valve 470 and the fifth blocking valve 450 are switched to the open position. Downstream of the separation device 100 the fluid passes through the feed line 160 and enters the first by-pass line 401. At the central location 405 the fluid enters the second by-pass line 402 and is guided through the second by-pass line 402 to the outlet line 222.
[0220] In addition,
[0221] At a subsea location, for example, a stream of crude oil emerging from a production well (not shown) of a subterranean oil field is fed to the gravity separator 110 of the separation device 100 as indicated by the arrow with the reference numeral W. The gravity separator 110 separates the crude oil in a heavier, liquid enriched phase having a higher density and a lighter, predominantly gaseous phase having a lower density. The lighter phase is enriched with methane and carbon dioxide and the heavier phase comprises predominantly liquid hydrocarbons. The lighter phase is discharged from the gravity separator 110 to the feed line 160 leading to the pump inlet 21 of the first multistage pump 10a. In the feed line 160 the inline cyclone separator 120 is arranged. The cyclone separator 120 at least considerably reduces the amount of droplets of liquid in the lighter phase. Downstream of the cyclone separator 120 the lighter phase is guided by the feed line 160 to the first multistage pump 10a. The liquid, that is separated from the lighter phase in the cyclone separator 120 is discharged to a liquid line 130, which is connected to the delivery pipe 150, to which the heavier phase is discharged from the gravity separator 110. Thus, the liquid separated in the cyclone separator 120 is merged into the heavier phase in the delivery pipe 150. A delivery pump 170 is provided to convey the heavier phase through the delivery pipe 150 for example to a topside location such as a FPSO.
[0222] The delivery pump 170 is for example configured as a centrifugal single phase pump for conveying a liquid.
[0223] A delivery control valve 180 can be provided in the delivery pipe 150 to control or to adjust the flow of the heavier phase discharged from the gravity separator 110. Preferably, the delivery control valve 180 is arranged upstream of the location, where the liquid line 130 ends in the delivery pipe 150.
[0224] According to a preferred application, the pumping arrangement 1 according to the disclosure is configured for an installation on a sea ground.
[0225] The pumping arrangement 1 is in particular advantageous for applications, where a high injection pressure is required. For such applications it can be more efficient to arrange two or more multistage pumps 10a, 10b in series rather than adding additional stages to a single multistage pump.
[0226] Furthermore, the pumping arrangement 1 according to the disclosure can also comprise more than two multistage pumps 10a, 10b. Preferably, all multistage pumps of the pumping arrangement 1 are arranged in series.