VALVE FOR FLOW REGULATION IN A HEATING AND/OR COOLING SYSTEM
20230323964 · 2023-10-12
Inventors
Cpc classification
F16K11/0856
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/84
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/1066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/238
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2140/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2220/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K11/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve is provided for flow regulation in a heating and/or cooling system. The valve includes a first valve unit with a first valve element and a second valve unit with a second valve element. The first valve unit and the second valve unit each have three valve ports. The first valve element and the second valve element are arranged in a common valve housing and the first and second valve elements fluidically couple, in a first valve element position, a first valve port to a third valve port and, in a second valve element position, couple a second valve port to the third valve port. The first valve element and the second valve element are movable together by an actuating apparatus into the first valve element position or the second valve element position. In addition, a system for heating and/or cooling including the valve is provided.
Claims
1. A valve for flow regulation in a heating and/or cooling system, comprising: a first valve unit comprising a first valve element; and a second valve unit comprising a second valve element, wherein the first valve unit and the second valve unit each comprise three valve ports, wherein the first valve element and the second valve element are arranged in a common valve housing and the first and second valve elements fluidically couple, in a first valve element position, a first valve port to a third valve port and, in a second valve element position, couple a second valve port to the third valve port; wherein the first valve element and the second valve element are movable together by an actuating apparatus into the first valve element position or the second valve element position.
2. The valve according to claim 1, wherein in each of the two valve elements, a through channel is constructed which, in the first valve position, fluidically couples the first valve port to the third valve port and, in the second valve position, fluidically connects the second valve port to the third valve port.
3. The valve according to claim 1, wherein the two valve elements are part of a common valve element which is accommodated in the common valve housing able to be rotated about its rotation axis.
4. The valve according to claim 1, wherein at least one of the two valve elements is cylindrical.
5. The valve according to claim 2, wherein the through channel of each valve element is constructed in an interior of the respective valve element, and wherein the through channel of each valve element has two channel openings arranged on an outside of the valve element at an angular spacing of substantially 90° from one another.
6. The valve according to claim 2, wherein the through channel of each valve element has at least two channel portions arranged in a horizontal plane, which transition to one another in an interior of the corresponding valve element at an angle of greater than 90°.
7. The valve according to claim 1, wherein the actuating apparatus is coupled to the two valve elements and is provided to move the two valve elements together into the first valve position, the second valve position or into a shut-off position.
8. The valve according to claim 7, wherein the actuating apparatus comprises a stepper motor which is provided to move the two valve elements step-wise, dependent upon a desired flow rate.
9. The valve according to claim 1, further comprising a sensor apparatus which captures temperature and/or flow of heating and/or cooling medium flowing through the valve.
10. The valve according to claim 9, wherein the sensor apparatus which measures the temperature and/or the flow comprises at least one temperature sensor and/or at least one flow sensor which is/are arranged in or in proximity to the first valve unit and/or in or in proximity to the second valve unit.
11. The valve according to claim 1, further comprising a control apparatus which controls the actuating apparatus actuating the two valve elements on a basis of sensor data and/or external control commands.
12. A system for heating and/or cooling, comprising: a heating circuit configured to provide heat; a cooling circuit configured to provide cold; and the valve according to claim 1 for optional coupling of the heating circuit and the cooling circuit to a consumer.
13. The system according to claim 12, wherein the consumer is coupled to the third valve port of the two valve units, wherein the heating circuit and the cooling circuit are coupled to the first valve port and/or to the second valve port of the two valve units.
14. The system according to claim 12, wherein the valve is actuated on a basis of sensor data and/or external control data such that the valve couples or decouples the consumer optionally to/from the heating circuit or the cooling circuit.
15. A method for measuring the heat quantity and/or cold quantity supplied to a consumer, wherein the method is carried out with aid of the valve according to claim 9, said valve being configured to couple the consumer optionally to a heating circuit and/or a cooling circuit, wherein the method comprises: measuring the temperature of the heating and/or cooling medium flowing through the first valve unit of the valve and fed to the consumer; measuring the temperature of the heating and/or cooling medium flowing through the second valve unit of the valve and conducted away from the consumer; measuring the flow rate of the heating and/or cooling medium flowing through the first valve unit and/or measuring the flow rate of the heating and/or cooling medium flowing through the second valve unit; establishing a temperature difference from the measured temperature of the heating and/or cooling medium flowing through the first valve unit and from the measured temperature of the heating medium and/or cooling medium flowing through the second valve unit; and determining a heat and/or cold quantity fed to the consumer from the established temperature difference and the measured flow rate.
16. The method according to claim 15, wherein the measuring of the temperatures of the heating and/or cooling medium in the two valve units and the measurement of the flow rate of the heating and/or cooling medium in the first valve unit and/or in the second valve unit takes place substantially continuously.
17. The method according to claim 15, wherein temperature measurement values and flow rate measurement values originating from the heating medium are logged separately from temperature measuring values and the flow rate measurement values originating from the cooling medium in order to be able to determine the heat quantity and the cold quantity consumed, separately from one another.
18. The method for detecting a leak in a heating and/or cooling circuit, wherein the method is carried out with the aid of the valve according to claim 1, said valve being configured to couple a consumer fluidically optionally to the heating circuit and/or the cooling circuit, wherein the method comprises: measuring a flow rate of the heating and/or cooling medium flowing through the first valve unit and fed to the consumer; measuring the flow rate of the heating and/or cooling medium flowing through the second valve unit and conducted away from the consumer; and determining that a leak is present if a difference between the flow rates measured in the first valve unit and the second valve unit exceeds a predetermined threshold value.
19. The method according to claim 18, wherein, if the predetermined threshold value is exceeded, the method further comprises: automatic switching of the valve into a shut-off position; and/or generating and outputting a leak warning signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Further advantages and aspects of the invention will now be described by way of examples making reference to the drawings. In the drawings:
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION
[0042] In the following, reference is made to
[0043] The valve 1 is designed for flow regulation in a heating and/or cooling system. In particular, the valve 1 can be fluidically coupled to a heating and/or cooling circuit, in order, for example, to supply a consumer (e.g. a heating and/or cooling element installed in a building) optionally with heat or cold.
[0044] The heating and cooling circuit is indicated in
[0045] The valve 1 comprises a first valve unit 100 and a second valve unit 200. The first valve unit 100 has three ports 101, 102, 103. The second valve unit 200 also has three ports 201, 202, 203 (see
[0046] The valve 1 further comprises a valve housing 10. The valve housing 10 has an interior chamber 20 (see
[0047] In the valve 1 shown in
[0048] The ports 101, 102, 103 of the first valve unit 100 are arranged on the hollow cylindrical envelope 12 of the valve housing 10. The ports 101, 102, 103 of the first valve unit 100 are herein arranged at a predetermined first axial height on the hollow cylindrical envelope 12 and have an angular spacing from one another in the circumferential direction of (approximately) 90°. In exactly the same way, the ports 201, 202, 203 of the second valve unit 200 are arranged on the hollow cylindrical envelope 12 of the valve housing 10. The ports 201, 202, 203 of the second valve unit 200 are arranged at a predetermined second axial height on the hollow cylindrical envelope 12 and have an angular spacing from one another in the circumferential direction of (approximately) 90°. The two axial heights are selected such that the ports 101, 102, 103 of the first valve unit 100 are arranged offset relative to the ports 201, 202, 203 of the second valve unit 200 in the axial direction of the valve housing 10 by a predetermined spacing.
[0049] The valve 1 further comprises a first valve element 110 and a second valve element 210 (see
[0050] The two cylindrical valve elements 110, 210 can be designed as separate cylindrical elements which are mechanically connected to one another, for example, by way of a coupling element. Alternatively, it is also conceivable that the two cylindrical valve elements 110, 210 are directly connected (coupled) to one another or are part of a common, integrally designed cylindrical valve element which is rotatably mounted in the interior chamber 20. The implementation of a common valve housing 10 and a common integrally designed cylindrical valve element 110, 210 that is accommodated in the valve housing 10 enables a compact, stable and economical construction of a 6-way valve.
[0051] Each of the cylindrical valve elements 110, 210 has a through channel 120, 220 (see
[0052] In the first valve position, therefore, with the aid of the through channel 120 of the first cylindrical valve element 110, the valve port 101 is fluidically coupled to the third valve port 103 of the first valve unit 100. In addition, with the aid of the through channel 220 of the second valve element 210, the first valve port 201 is fluidically coupled to the third valve port 203 of the second valve unit 200. In the second valve position, with the aid of the through channel 120 of the first valve element 110, the second valve port 102 is fluidically coupled to the third valve port 103 of the first valve unit 100 (this valve position is shown, by way of example, in
[0053] The switch-over from the first valve position to the second valve position and/or from the second valve position to the first valve position can easily be brought about by a common rotation of the two cylindrical valve elements 110, 210. On the basis of the arrangement of the openings of the two through channels 120, 220 in the two valve elements 110, 210 and the arrangement of the ports 101, 102, 103, 201, 202, 203 of the two valve units 100, 200, a 90° rotation in a direction (for example, clockwise) is sufficient, for example, to switch the valve 1 from the first valve position to the second valve position. In exactly the same way, the valve 1 can be switched by a 90° rotation in a contrary rotary direction (thus anticlockwise) from the second valve position to the first valve position. Also conceivable is the rotation of the two valve elements 110, 210 into a 45° intermediate position in which the ports of both valve units 100, 200 are decoupled from one another and thus an (absolute) shut-off position is reached.
[0054] Further conceivable is a gradual variation of the rotary position of the two valve elements 110, 210 in the first valve position or the second valve position in order to regulate the fluid flow through the valve 1.
[0055] For optional rotation of the two valve elements 110, 210 into the first valve position or the second valve position or into the shut-off position, the valve 1 can be provided with an actuating apparatus (not shown in
[0056] The actuating apparatus can actuate (rotate) the two valve elements 110, 210 simultaneously by way of the rotary shaft 30. If needed, the actuating apparatus (and/or the motor of the actuating apparatus) can rotate the two valve elements 110, 210 into the first or second valve position or into the shut-off position and can thus couple a consumer coupled to the third ports 103, 203 optionally to the cooling circuit or the heating circuit or completely decouple it from both the circuits. The triggering of the actuating apparatus can be achieved by means of an external control apparatus. Preferably, however, the control apparatus is mounted on the valve housing 10 or is integrated in the valve housing 10 in order to realise a smart valve 1. The control apparatus is also not shown in
[0057] In relation to
[0058] With the aid of
[0059] The design, described in relation to
[0060] The valve 1a of
[0061] The sensor apparatus 50 comprises a first temperature sensor 52a and a first flow sensor 54a. The first temperature sensor 52a and the first flow sensor 54a are arranged on or in proximity to the third valve port 103 of the first valve unit 100 (consumer supply flow). By means of the first temperature sensor 52a and the first flow sensor 54a, it is possible to determine the temperature and the flow rate (volume flow) of the cooling and/or heating medium (preferably in real time). On the basis of the measured temperature and the flow rate of the cooling and/or heating medium, the control apparatus can re-adjust the current heating and/or cooling output if a preset value of a room temperature set at the consumer or a room thermostat or suchlike deviates from a measured actual value. The re-adjustment takes place by generating corresponding control signals for the actuating apparatus. The actuating apparatus is designed, dependent upon the captured control signal(s) to change the valve position of the two valve elements 110, 210. The change can comprise a switch-over of both the valve elements 110, 210, for example, from the first valve position into the second valve position or the third valve position and/or a gradual changing of the position of the two valve elements 110, 210 if they are in the first or second valve position. The gradual change of the position of the valve elements 110, 210 enables a (proportional) regulation of the flow of the heating and/or cooling medium. A separate hydraulic pressure equalisation is thereby made superfluous.
[0062] The sensor apparatus 50 of the valve 1a can also comprise a second temperature sensor 52b and a second flow sensor 54b. The second temperature sensor 52b and the second flow sensor 54b are arranged on or in proximity to the third valve port 203 of the second valve unit 200 (consumer return).
[0063] The temperature sensors 52a, 52b can be arranged downstream of the respective flow sensors 54a, 54b. Commercially available temperature sensors can be used as the temperature sensors 52a, 52b. Commercially available flow sensors can also be used as the flow sensors 54a, 54b. Also conceivable, however, is an indirect flow measurement. In this event, at least the flow sensor 54a in the supply flow port can be a heating element which is held at a preset temperature T.sub.soll which can deviate from the actual temperature T.sub.ist of the flowing fluid (measured by the temperature sensor 52a) by a value ΔT (so that T.sub.soll=T.sub.ist+ΔT). The heat energy transported away from the heating element is directly proportional to the temperature difference ΔT and to the flow rate (volume flow) of the fluid in the valve 1a. By measuring the heat quantity fed in by the heating element, the flow rate (and thus the volume flow rate) of the fluid flowing through the valve 1a can thus be determined.
[0064] By comparing the flow rate values measured by the flow sensors 54a, 54b at the valve port 103 (supply flow) and at the valve port 203 (return), deviations (differences) between the flow rates measured at the valve supply flow and the valve return can be established. This comparison evaluation can be performed by the control apparatus at the valve 1a substantially in real time. If an established difference value exceeds a predetermined tolerance value (threshold value), this is an indication that the circulation between the two flow measuring points has a leak. In this case, the control apparatus can switch the valve 1a automatically into the shut-off position. Furthermore, it can generate and output a warning signal (for example, at a building control centre).
[0065] Through the comparison of the flow rate values and temperature values at the valve ports 103 and 203, with the aid of the control apparatus, the quantity of heat and/or cold delivered to the consumer can be established. The quantity of heat and/or cold used can be measured with the aid of the control apparatus over a desired time period. In particular, it is possible with the smart valve 1a described here to establish the consumption of heat and cold separately.
[0066] Making reference to the flow diagram in
[0067] The method step S30 comprises a measurement of the temperature of the heating and/or cooling medium flowing through the first valve unit 100 of the valve 1a and fed to the consumer. The method step S30 can be carried out with the aid of the sensor apparatus 50 of the valve 1a, in particular with the aid of the temperature sensor 52a arranged in the first valve unit 100.
[0068] The method step S32 comprises a measurement of the temperature of the heating and/or cooling medium flowing through the second valve unit 200 of the valve 1a and conducted away from the consumer. This method step can take place with the aid of the sensor apparatus 50 described above, in particular with the aid of the temperature sensor 52b arranged in the second valve unit 200.
[0069] The method step S34 comprises a measurement of the flow rate of the heating and/or cooling medium flowing through the first valve unit 100. Additionally or alternatively, the step S34 can also comprise a measurement of the flow rate of the heating and/or cooling medium flowing through the second valve unit 200. The measurement of the flow rate is carried out with the aid of the sensor apparatus 50 described above, in particular with one of the two flow sensors 54a, 54b or with both the flow sensors 54a, 54b.
[0070] The method step S36 comprises an establishment of a temperature difference from the two measured temperatures. Specifically, the step S36 comprises an establishment of the temperature difference from the measured temperature (temperature value) of the heating and/or cooling medium flowing through the first valve unit and from the measured temperature (temperature value) of the heating medium and/or cooling medium flowing through the second valve unit. The method step S36 can be carried out with the aid of the control apparatus described above (and/or a processor of the control apparatus described above). Alternatively, it is also conceivable that the measured temperature values and flow rate values are communicated to an external computing unit (for example, by way of a communication module built onto or integrated into the valve 1a).
[0071] The method step S38 comprises a determination of the heat and/or cold quantity fed to the consumer from the established temperature difference and the measured flow rate. This step can also be carried out with the aid of the control apparatus described above or with the aid of an external computing unit.
[0072] The steps S30, S32 and S34 described above can be carried out substantially simultaneously. In particular, the steps S30, S32 and S34 described above can be carried out substantially continuously or at predetermined temporal intervals. The measured temperature values of the fluid in the first valve unit 100 and in the second valve unit 200 and the measured flow rate values in the first valve unit and/or the second valve unit 100, 200 can be stored in an external memory store or alternatively stored (placed in intermediate storage) in a memory store provided in the control apparatus. For a person skilled in the art, it is understood that the measurement values must be digitised for storage (and further processing)
[0073] The conversion of the analogue sensor values into digital measurement data can also take place in the control apparatus or directly at the sensor (and/or sensors).
[0074] In particular, the measured temperature values and flow rate values that can be associated with the cooling medium can be stored separately from the measured temperature values and flow rates associated with the heating medium. It is therefore possible to determine and log the cold quantity and the heat quantity separately from one another, although the heating medium and the cooling medium flow through the same valve 1a.
[0075] Making reference to the flow diagram in
[0076] The method step S40 comprises a measurement of the flow rate of the heating and/or cooling medium flowing through the first valve unit 100 of the valve 1a and fed to a consumer. The measurement of the flow rate is carried out with the aid of the sensor apparatus 50 described above, in particular with the aid of the flow sensor 54a described above which is arranged in the first valve unit 100.
[0077] The step S42 comprises a measurement of the flow rate of the heating and/or cooling medium flowing through the second valve unit 200 of the valve 1a and conducted away from the consumer. This method step can also take place with the aid of the sensor apparatus 50 described above, in particular with the aid of the flow sensor 54b described above which is arranged in the second valve unit 200.
[0078] The method step S44 comprises a determination that a leak is present if a difference between the flow rates measured in the first valve unit 100 and the second valve unit 200 exceeds a predetermined threshold value (tolerance). The step S44 can be carried out with the aid of the control apparatus on the valve 1a as described above. Alternatively, it is also conceivable that the step S44 is carried out by an external computing unit.
[0079] The method steps S40 and S42 can be carried out substantially simultaneously. In particular, the method steps S40 and S42 described above can be carried out continuously or at predetermined temporal intervals. The method step S44 can be carried out immediately after the method steps S40 and S42 in order to realise the detection of leaks as far as possible in real time.
[0080] If it is determined in the method step S44 that the difference between the two flow rates in the supply flow and the return (that is, in the first valve unit 100 and in the second valve unit 200) exceeds a predetermined threshold value, the method can further comprise the step of automatically switching the valve into a shut-off position. This step is then carried out with the aid of the control apparatus implemented in the valve 1a, which outputs a corresponding actuating command for the actuating apparatus of the valve. In reaction to the received actuating command, the actuating apparatus then switches the valve 1, 1a into the shut-off position.
[0081] If it is determined in the step S44 that a leak is present in a heating and/or cooling circuit, the method can further comprise the step of generating and outputting a leak warning signal. The leak warning signal can comprise an acoustic signal, an optical signal or another signal for a building control centre.
[0082] The methods described in relation to
[0083] The valve design described here has the following advantages. Through the cylindrical design of the two valve elements, a particularly simple, economical and compact construction of a 6-way valve is possible which can be installed well in a heating and/or cooling system, even with a restricted installation space. Through the use of cylindrical valve elements, it is also possible to combine them into a single cylindrical valve element. Connecting elements for connecting the two valve elements as are necessary, for example, with spherical valve elements can be dispensed with. In addition, in contrast to a 6-way valve with spherical valve elements, the valve housing can be simply designed. Thus, for example, the valve housing can be designed for accommodating the two valve elements in the form of a cylindrical housing. In addition, through the design of the flow channels of the two valve elements described here, the flow behaviour of the fluid in the valve can be distinctly optimised.
[0084] Through the integration, as described herein, of the control apparatus, the sensor apparatus and the actuating apparatus into the valve, the valve becomes a smart valve. It can also control and/or regulate itself substantially independently on the basis of the measured sensor data. A communication of the valve with external units (for example, computing units or further sensors) can remain restricted to a minimum. In addition, the valve can be established for measuring the heat quantity and/or the cold quantity used. The heat quantity and the cold quantity used can be determined separately. In addition, the valve can be used for recognizing and preventing any leakages in the fluid circuits. The valve according to the invention thus makes a significant contribution to safety in air-conditioning technology.