Exhaust device of engine and work machine
11781461 · 2023-10-10
Assignee
Inventors
Cpc classification
F01N3/0211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2885
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust device of an engine includes: a muffler provided with a plurality of muffling chambers separated by a plurality of partition walls, a communication pipe accommodated in the muffler and penetrating at least one of the partition walls, and a catalyst accommodated in the muffler and penetrating at least one of the partition walls, wherein the muffling chambers include: a pair of first muffling chambers each provided with an inlet port for exhaust gas; a second muffling chamber communicating with the pair of first muffling chambers via the communication pipe; and a third muffling chamber communicating with the second muffling chamber via the catalyst.
Claims
1. An exhaust device of an engine, comprising: a muffler provided with a plurality of muffling chambers separated by a plurality of partition walls, a communication pipe accommodated in the muffler and penetrating at least one of the partition walls, and a catalyst accommodated in the muffler and penetrating at least one of the partition walls, wherein the muffling chambers include: a pair of first muffling chambers each provided with an inlet port for exhaust gas; a second muffling chamber communicating with the pair of first muffling chambers via the communication pipe; and a third muffling chamber communicating with the second muffling chamber via the catalyst, wherein the pair of first muffling chambers are formed at both ends of the muffler in a longitudinal direction thereof, the second muffling chamber and the third muffling chamber are formed between the pair of first muffling chambers, and the partition walls include: a first partition wall separating one of the pair of first muffling chambers and the second muffling chamber; a second partition wall separating the second muffling chamber and the third muffling chamber; and a third partition wall separating the third muffling chamber and another of the pair of first muffling chambers.
2. The exhaust device according to claim 1, wherein the third muffling chamber communicates with an external space on one side of the muffler in the longitudinal direction thereof via an outlet pipe extending in the longitudinal direction of the muffler.
3. The exhaust device according to claim 2, wherein the muffler includes: a tubular portion extending in the longitudinal direction of the muffler; and a pair of lid portions covering openings at both ends of the tubular portion, and the outlet pipe penetrates one of the pair of lid portions, the first partition wall, and the second partition wall, and protrudes to the one side of the muffler in the longitudinal direction thereof.
4. The exhaust device according to claim 1, wherein the communication pipe extends in the longitudinal direction of the muffler, and penetrates the first partition wall, the second partition wall, and the third partition wall.
5. The exhaust device according to claim 4, wherein communication ports communicating with the pair of first muffling chambers are provided at both ends of the communication pipe, and multiple communication holes communicating with the second muffling chamber are provided on an outer circumferential portion of the communication pipe.
6. The exhaust device according to claim 1, wherein the catalyst is accommodated in a catalyst case, and the catalyst and the catalyst case penetrate the second partition wall.
7. The exhaust device according to claim 6, wherein the catalyst case includes: a first tubular body extending in the longitudinal direction of the muffler and covering an outer circumference of the catalyst; a second tubular body fixed to an outer circumference of a first end of the first tubular body; and a third tubular body fixed to an inner circumference of a second end of the first tubular body, the second tubular body is supported by the second partition wall, and the third tubular body is supported by the third partition wall.
8. The exhaust device according to claim 7, wherein a first end of the third tubular body is fixed to the inner circumference of the second end of the first tubular body, a second end of the third tubular body is covered with a lid body, and multiple outer circumferential holes communicating with the third muffling chamber are provided on an outer circumferential portion of the third tubular body.
9. The exhaust device according to claim 7, wherein the first tubular body is welded to the catalyst, the second tubular body is welded to the first tubular body and the second partition wall, and the third tubular body is welded to the first tubular body and fitted into the third partition wall so as to slide relative to the third partition wall.
10. The exhaust device according to claim 1, wherein volumes of the muffling chambers become smaller in order of a total volume of the pair of first muffling chambers, a volume of the second muffling chamber, and a volume of the third muffling chamber.
11. The exhaust device according to claim 1, wherein the engine includes an engine body rotatably supporting a crankshaft, an output portion of the crankshaft protrudes on one side surface of the engine body, and the muffler is arranged along the one side surface of the engine body.
12. A work machine, comprising the engine including the exhaust device according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWING(S)
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7) <V-Type Engine 1>
(8) In the following, a V-type engine 1 (hereinafter abbreviated as “engine 1”) as an internal combustion engine according to an embodiment of the present invention will be described with reference to
(9) With reference to
(10) The engine 1 includes an engine body 3, an air cleaner 4 arranged above the engine body 3, an exhaust device 5 arranged on an upper rear side of the engine body 3. In the following, these components of the engine 1 will be described in order.
(11) <Engine Body 3>
(12) With reference to
(13) A crankshaft 11 is rotatably supported by a central portion of the crankcase 7. The crankshaft 11 is configured to rotate around a rotation axis X extending in the front-and-rear direction. That is, the engine 1 consists of a horizontal engine in which the rotation axis X of the crankshaft 11 extends in the horizontal direction. In another embodiment, the engine 1 may be a vertical engine in which the rotation axis X of the crankshaft 11 extends in the up-and-down direction. In such a case, for example, the work machine P is a riding-type lawn mower. A power take-off shaft 12 (PTO shaft: an example of an output portion) is provided at a rear end of the crankshaft 11. The PTO shaft 12 is connected to a work unit of the work machine P (for example, a blade of the concrete cutter), and the work unit of the work machine P is configured to rotate according to the rotation of the PTO shaft 12. The PTO shaft 12 protrudes rearward from a rear surface 7a (one side surface) of the crankcase 7 and extends in the front-and-rear direction. A pair of left and right first fixed bosses 13 are provided on an upper portion of the rear surface 7a of the crankcase 7.
(14) The first and second cylinder banks 8, 9 are aligned in the lateral direction (the width direction of the engine body 3). Each of the first and second cylinder banks 8, 9, is provided diagonally above the crankcase 7.
(15) In a lower portion (cylinder) of each of the first and second cylinder banks 8, 9, a piston (not shown) is accommodated so as to reciprocate. The piston is connected to the crankshaft 11 via a connecting rod (not shown).
(16) An upper portion (cylinder head) of each of the first and second cylinder banks 8, 9 defines a combustion chamber (not shown) together with the piston. On a laterally inner surface of the upper portion of each of the first and second cylinder banks 8, 9, an intake port (not shown) communicating with the combustion chamber opens. On a rear surface of the upper portion of each of the first and second cylinder banks 8, 9, an exhaust port 19 communicating with the combustion chamber opens and a flange surface 20 is formed around the exhaust port 19. On the rear surface of the upper portion of each of the first and second cylinder banks 8, 9, a second fixed boss 22 is provided above the flange surface 20.
(17) <Air Cleaner 4>
(18) With reference to
(19) <Exhaust Device 5>
(20) The exhaust device 5 is a device configured to discharge the exhaust gas discharged from the engine body 3 to an outside of the engine 1. Hereinafter, an expression “upstream” and an expression “downstream” indicate “upstream” and “downstream” in an exhaust direction (namely, a direction in which the exhaust gas flows inside the exhaust device 5) respectively. One-dot chain line arrows appropriately attached to each figure indicate the exhaust direction.
(21) With reference to
(22) <First and Second Exhaust Pipes 31, 32>
(23) With reference to
(24) On an outer circumference of a front end (upstream end) of the first exhaust pipe 31, a first fixed flange 43 is provided. The first fixed flange 43 is fixed to the flange surface 20 (see
(25) With reference to
(26) <Muffler 33>
(27) With reference to
(28) With reference to
(29) The muffler 33 includes a tubular portion 45 extending in the lateral direction, and a pair of lid portions 46 (left and right lid portions 46) covering openings 45A at both lateral ends of the tubular portion 45. In a laterally central portion on an outer circumferential surface of the tubular portion 45, a fixed bracket 48 protrudes forward. The fixed bracket 48 is fixed to the pair of left and right first fixed bosses 13 (see
(30) With reference to
(31) With reference to
(32) <Partition Walls 34 to 36>
(33) With reference to
(34) <Communication Pipe 37>
(35) With reference to
(36) <Catalyst 38>
(37) With reference to
(38) The catalyst 38 is accommodated in the muffler 33. The catalyst 38 extends in the lateral direction and penetrates the second partition wall 35. Accordingly, the second muffling chamber 52 and the third muffling chamber 53 communicate with each other via the catalyst 38.
(39) <Catalyst Case 39>
(40) With reference to
(41) The catalyst case 39 includes a first tubular body 61, a second tubular body 62, a third tubular body 63, and a lid body 64.
(42) The first tubular body 61 extends in the lateral direction and penetrates the second partition wall 35. The first tubular body 61 covers an outer circumference of the catalyst 38. An inner circumferential surface of the first tubular body 61 is fixed to an outer circumferential surface of the catalyst 38 by welding. At a left end (upstream end: first end) of the first tubular body 61, an inflow port 65 communicating with the second muffling chamber 52 is provided. A right end (downstream end: second end) of the first tubular body 61 is arranged inside the third muffling chamber 53.
(43) The second tubular body 62 extends in the lateral direction and penetrates the second partition wall 35. An outer circumference of a right end (downstream end) of the second tubular body 62 is fixed to the second partition wall 35 by welding. Accordingly, the second tubular body 62 is supported by the second partition wall 35. The second tubular body 62 is arranged on an outer circumference of the first tubular body 61. In a left side portion of the second tubular body 62, a diameter reduced portion 66 is provided. The diameter of the diameter reduced portion 66 is reduced from a right side (downstream side) to a left side (upstream side). On a left side (upstream side) of the diameter reduced portion 66, an inner circumference of a left end (upstream end) of the second tubular body 62 is fixed to an outer circumference of the left end of the first tubular body 61 by welding.
(44) The third tubular body 63 extends in the lateral direction and penetrates the third partition wall 36. A right end (second end) of the third tubular body 63 is fitted into the third partition wall 36 so as to slide relative to the third partition wall 36. Accordingly, the third tubular body 63 is supported by the third partition wall 36. An outer circumference of a left end (first end) of the third tubular body 63 is fixed to an inner circumference of the right end of the first tubular body 61 by welding. On an outer circumferential portion of the third tubular body 63, multiple outer circumferential holes 67 communicating with the third muffling chamber 53 are provided.
(45) On a right side (downstream side) of the multiple outer circumferential holes 67, the lid body 64 is fixed to an inner circumference of the right end of the third tubular body 63 by welding. Accordingly, the lid body 64 covers the right end of the third tubular body 63.
(46) <Outlet Pipe 40>
(47) With reference to
(48) In another embodiment, the outlet pipe 40 may protrude to a right side of the muffler 33. Further, in another embodiment, as shown in
(49) <Cover 41>
(50) With reference to
(51) <Flow of the Exhaust Gas>
(52) With reference to
(53) The exhaust gas that has flowed into the third muffling chamber 53 of the muffler 33 passes through the third muffling chamber 53, and then flows into the outlet pipe 40 through the multiple passage holes 71. The exhaust gas that has flowed into the outlet pipe 40 passes through the outlet pipe 40, and then is discharged to the external space S on the left side of the muffler 33 via the outlet port 72. The exhaust gas passes through the muffler 33 in this way, and thus the exhaust sound is reduced.
(54) <Effects>
(55) In the present embodiment, the muffling chambers 51 to 53 include: the pair of first muffling chambers 51 each provided with the inlet port 54 for the exhaust gas, the second muffling chamber 52 communicating with the pair of first muffling chambers 51 via the communication pipe 37, and the third muffling chamber 53 communicating with the second muffling chamber 52 via the catalyst 38. According to such a configuration, the exhaust gas introduced from either of the inlet ports 54 of the pair of first muffling chambers 51 passes through the pair of first muffling chambers 51, the communication pipe 37, the second muffling chamber 52, the catalyst 38, and the third muffling chamber 53 in this order. That is, the exhaust gas introduced from the inlet ports 54 of the pair of first muffling chambers 51 passes through similar flowing paths. Accordingly, it is possible to reduce the exhaust sound of the exhaust gas introduced from the inlet ports 54 of the pair of first muffling chambers 51 in a well-balanced manner.
(56) Further, the partition walls 34 to 36 include the first partition wall 34 separating the left first muffling chamber 51 and the second muffling chamber 52, the second partition wall 35 separating the second muffling chamber 52 and the third muffling chamber 53, and the third partition wall 36 separating the third muffling chamber 53 and the right first muffling chamber 51. According to such a configuration, the pair of first muffling chambers 51, the second muffling chamber 52, and the third muffling chamber 53 can be formed inside the muffler 33 with a simple configuration.
(57) Further, the third muffling chamber 53 communicates with the external space S on the left side (one side in the longitudinal direction) of the muffler 33 via the outlet pipe 40 extending in the longitudinal direction of the muffler 33. According to such a configuration, the third muffling chamber 53 can communicate with the external space S on the left side of the muffler 33 with a simple configuration.
(58) Further, the outlet pipe 40 penetrates the left lid portion 46 of the muffler 33 and the first and second partition walls 34, 35, and protrudes to the left side (one side in the longitudinal direction) of the muffler 33. According to such a configuration, the outlet pipe 40 can be prevented from protruding from the outer circumferential surface of the tubular portion 45 of the muffler 33, so that the exhaust device 5 can be made compact.
(59) Further, the communication pipe 37 extends in the longitudinal direction of the muffler 33, and penetrates the first to third partition walls 34 to 36. According to such a configuration, the pair of first muffling chambers 51 separated by the second and third muffling chambers 52 and 53 can communicate with each other with a simple configuration.
(60) Further, the communication ports 56 communicating with the pair of first muffling chambers 51 are provided at both lateral ends of the communication pipe 37, and the multiple communication holes 57 communicating with the second muffling chamber 52 are provided on the outer circumferential portion of the communication pipe 37. According to such a configuration, the exhaust gas that has flowed into the communication pipe 37 via the communication ports 56 diffuses into the second muffling chamber 52 via the multiple communication holes 57. Accordingly, the muffling performance of the muffler 33 can be improved.
(61) Further, the catalyst 38 and the catalyst case 39 penetrate the second partition wall 35. According to such a configuration, the second muffling chamber 52 and the third muffling chamber 53 can communicate with each other via the catalyst 38 with a simple configuration.
(62) Further, the second tubular body 62 of the catalyst case 39 is supported by the second partition wall 35, and the third tubular body 63 of the catalyst case 39 is supported by the third partition wall 36. According to such a configuration, the second and third partition walls 35, 36 can support the catalyst case 39 in a well-balanced manner.
(63) Further, the left end (first end) of the third tubular body 63 is fixed to the inner circumference of the right end (second end) of the first tubular body 61, the right end (second end) of the third tubular body 63 is covered with the lid body 64, and the multiple outer circumferential holes 67 communicating with the third muffling chamber 53 are provided on the outer circumferential portion of the third tubular body 63. According to such a configuration, the exhaust gas flowing from the first tubular body 61 to the third tubular body 63 diffuses into the third muffling chamber 53 via the multiple outer circumferential holes 67. Accordingly, the muffling performance of the muffler 33 can be improved.
(64) Further, the third tubular body 63 is welded to the first tubular body 61 and fitted into the third partition wall 36 so as to slide relative to the third partition wall 36. According to such a configuration, even if the catalyst 38 thermally expands and extends in the longitudinal direction of the muffler 33, the third tubular body 63 slides relative to the third partition wall 36, so that the extension of the catalyst 38 can be absorbed. Accordingly, the damage to the catalyst 38 and the catalyst case 39 can be suppressed.
(65) Further, the volumes of the muffling chambers 51 to 53 become smaller in order of “the total volume of the pair of first muffling chambers 51, the volume of the second muffling chamber 52, and the volume of the third muffling chamber 53”. According to such a configuration, the volumes of the muffling chambers 51 to 53 can be gradually decreased from an upstream side to a downstream side. Accordingly, the muffling performance of the muffler 33 can be improved.
(66) Further, the PTO shaft 12 protrudes on the rear surface of the engine body 3 (more specifically, the rear surface 7a of the crankcase 7), and the muffler 33 is arranged along the rear surface of the engine body 3 (more specifically, the rear surfaces of the first and second cylinder banks 8, 9). According to such a configuration, the muffler 33 can be arranged along the rear surface (that is, the surface on which the PTO shaft 12 protrudes) of the engine body 3. Accordingly, the muffler 33 is less likely to limit the layout of other parts.
(67) Concrete embodiments of the present invention have been described in the foregoing, but the present invention should not be limited by the foregoing embodiments and various modifications and alterations are possible within the scope of the present invention.