Drill Pipe Cleaning Systems and Methods
20230323736 · 2023-10-12
Inventors
Cpc classification
E21B17/006
FIXED CONSTRUCTIONS
B08B9/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
E21B17/00
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
Abstract
A drill pipe cleaning system is configured for cleaning external surfaces of sections of a drill pipe to remove earth, drilling mud, and other solid and/or liquid compounds while a drill pipe is being handled in a wellbore or on a drilling rig. The drill pipe cleaning system includes a cleaning ring provided with a ring opening, for receiving the drill pipe, and a number of cleaning belts arranged to engage with and scrape the outer surface of the drill pipe.
Claims
1. A drill pipe cleaning system, for cleaning of external surfaces of a drill pipe, comprising: a cleaning ring having a ring opening for receiving the drill pipe; and one or more cleaning belts arranged within the cleaning ring so as to engage an outer surface of the drill pipe; wherein each cleaning belt comprises a first mounting structure and a second mounting structure that are moveably mounted to the cleaning ring.
2. The drill pipe cleaning system according to claim 1 comprising two or more cleaning belts vertically displaced from one another.
3. The drill pipe cleaning system according to claim 1, wherein the cleaning ring comprises one or more liquid spraying nozzles arranged and configured to spray a liquid towards the drill pipe.
4. The drill pipe cleaning system according to claim 3, wherein the liquid spraying nozzles are arranged along a liquid guiding, tubular ring-shaped member.
5. The drill pipe cleaning system according to claim 1, wherein the cleaning ring comprises one or more air spraying nozzles arranged and configured to spray air towards the drill pipe.
6. The drill pipe cleaning system according to claim 5, wherein the air spraying nozzles are arranged along an air guiding, tubular ring-shaped member.
7. The drill pipe cleaning system according to claim 1, wherein a plurality of openings is arranged in a side wall of the cleaning ring.
8. The drill pipe cleaning system according to claim 1, wherein the cleaning ring comprises a rotatably mounted toothed wheel and a motor having a gear engaging teeth of the toothed wheel.
9. The drill pipe cleaning system according to claim 1, wherein the cleaning ring comprises a tensioning assembly arranged and configured to increase the tension of the one or more cleaning belts.
10. The drill pipe cleaning system according to claim 1, wherein each of the cleaning belts comprises: a first end portion, in which a first bushing is arranged; a second end portion, in which a second bushing is arranged; and a cleaning section extending between the first end portion and the second end portion.
11. The drill pipe cleaning system to claim 10, wherein: the first end portion has a first longitudinal axis and the first bushing extends perpendicular to first longitudinal axis; and the second end portion has a second longitudinal axis and the second bushing extends perpendicular to the second longitudinal axis.
12. The drill pipe cleaning system according to claim 10, wherein: the first bushing protrudes only in a first direction from the first end portion; and the second bushing protrudes only in a second direction from the second end portion.
13. The drill pipe cleaning system according to claim 12, wherein the first direction and the second direction are opposite directions.
14. The drill pipe cleaning system according to claim 10, wherein the cleaning section comprises a single arced contact member that is configured to be brought into contact with the drill pipe.
15. A cleaning belt for use in the drill pipe cleaning system according to claim 1, the cleaning belt comprising: a first end portion, in which a first bushing is arranged; a second end portion, in which a second bushing is arranged; and a cleaning section extending between the first end portion and the second end portion.
16. The cleaning belt according to claim 15, wherein: the first end portion has a first longitudinal axis and the first bushing extends perpendicular to first longitudinal axis; and the second end portion has a second longitudinal axis and the second bushing extends perpendicular to the second longitudinal axis.
17. The cleaning belt according to claim 15, wherein: the first bushing protrudes only in a first direction from the first end portion; and the second bushing protrudes only in a second direction from the second end portion.
18. The cleaning belt according to claim 17, wherein the first direction and the second direction are opposite directions.
19. The cleaning belt according to claim 15, wherein the cleaning section comprises a single arced contact member that is configured to be brought into contact with the drill pipe.
20. The cleaning belt according to claim 15, wherein the cleaning section comprises an upper edge, a lower edge, and an arced contact member extending between the upper edge and the lower edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] The invention will become more fully understood from the detailed description given herein below. The accompanying drawings are given by way of illustration only, and thus, they are not limitative of the present invention. In the accompanying drawings:
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DETAILED DESCRIPTION
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[0104] The drill pipe cleaning system 2 comprises a cleaning ring 4 provided with a ring opening 18. The ring opening 18 is centrally arranged and configured to receive the drill pipe 10. Hereby, the cleaning ring 4 will surround the drill pipe 10.
[0105] The drill pipe cleaning system 2 comprises a number of cleaning belts 8, 8′, 8″ arranged to engage with and hereby scrape the outer surface of the drill pipe 10.
[0106] Hereby, upon raising the drill pipe 10, the cleaning belts 8, 8′, 8″ will scrape and thus clean the outside surface of the drill pipe.
[0107] The drill pipe cleaning system 2 comprises a plurality of vertically displaced cleaning belts 8, 8′, 8″. This means that the cleaning belts 8, 8′, 8″ are arranged in such a manner that the cleaning belts 8, 8′, 8″ are brought into engagement with the drill pipe 10 at different vertical positions. Hereby, the most efficient cleaning performance can be accomplished by the cleaning belts 8, 8′, 8″.
[0108] In practice, the cleaning belts 8, 8′, 8″ may be attached to the cleaning ring 4 at attachment points that are arranged at the same vertical position. In an embodiment, the cleaning belts 8, 8′, 8″ are attached to the cleaning ring 4 at attachment points, wherein the attachment points of different cleaning belts 8, 8′, 8″ are arranged at different vertical positions.
[0109] The cleaning ring 4 comprises an upper plate extending along the axial plane of the cleaning ring 4. A plurality of openings 6 are provided in the upper plate. These openings 6 are designed to allow earth, drilling mud, and other solid and/or liquid compounds to be guided away.
[0110] The cleaning ring 4 comprises attachment structures formed as female structures. Each attachment structure is formed as a small opening 50 and a large opening 50′, wherein the first small opening 50 and the large opening 50′ are connected to each other by an overlapping portion.
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[0112] The drill pipe cleaning system 2 comprises a cleaning ring 4 that is mounted on a support structure 26 that is attached to and protrudes from the side wall of the wellbore 20. The drill pipe cleaning system 2 is arranged and configured to clean the drill pipe 10 when it is moved upwards in the direction indicated by the arrow.
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[0114] A drill pipe 10 extends through the ring opening 18. The cleaning ring 4 comprises three cleaning belts 8, 8′, 8″ arranged to engage with and hereby scrape the outer surface of the drill pipe 10. It is important to emphasize that the cleaning ring 4 may comprise more than three cleaning belts 8, 8′, 8″ arranged to engage with and hereby scrape the outer surface of the drill pipe 10. Each cleaning belt 8, 8′, 8″ comprises two ends that are fixed to a first position and a different second position of the cleaning ring 4. At least one of these positions is moveably attached to the cleaning ring 4. Hereby, it is possible to tighten the cleaning belts 8, 8′, 8″.
[0115] It can be seen that the cleaning belts 8, 8′, 8″ are evenly distributed along the circumference of the cleaning ring 4. Hereby, the most efficient cleaning can be accomplished using the cleaning belts 8, 8′, 8″. The first cleaning belt 8 is indicated with a solid line. The second cleaning belt 8′ is indicated with a dotted line (large dots), while the third cleaning belt 8″ is indicated with a dotted line (small dots).
[0116] It can be seen that the cleaning ring 4 comprises a motor 12. The motor 12 is arranged and configured to engage and hereby rotate a threated wheel (see
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[0121] The liquid guiding, tubular ring-shaped member comprises a liquid inlet 54 configured to receive liquid (e.g. water) from a liquid source. The liquid inlet 54 comprises an axially extending pipe member.
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[0123] The air guiding, tubular ring-shaped member 42 is configured to receive and distribute air 34. The air spraying nozzles 28 are arranged along the inner periphery of the air guiding, tubular ring-shaped member 42. Each air spraying nozzle 28 is arranged and configured to spray air (e.g. pressurized ambient air) 34 towards the center of the air guiding, tubular ring-shaped member 42. When the air guiding, tubular ring-shaped member 42 is mounted in a cleaning ring of a drill pipe cleaning system surrounding a drill pipe, each air spraying nozzle 28 will spray air 28 towards the drill tube. The air guiding, tubular ring-shaped member 42 comprises an air inlet 56 arranged and configured to receive air to be distributed along the air guiding, tubular ring-shaped member 42 and sprayed towards the center of the air guiding, tubular ring-shaped member 42 by the air spraying nozzles 28.
[0124] In an embodiment, the air spraying nozzles 28 are evenly distributed along the inner periphery of the air guiding, tubular ring-shaped member 42.
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[0126] It can be seen that the cleaning ring 4 comprises a toothed wheel 38 corresponding to the one shown in and explained with reference to
[0127] The cleaning ring 4 comprises a liquid guiding, tubular ring-shaped member corresponding to the one shown in and explained with reference to
[0128] The top plate of the cleaning ring 4 is provided with a plurality of openings 6. The top plate of the cleaning ring 4 comprises attachment structures formed as female structures. Each attachment structure is formed as a small opening 50 and a large opening 50′, wherein the first small opening 50 and the large opening 50′ are connected to each other by an overlapping portion.
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[0135] It can be seen that the handling tool 44 comprises an elongated rod 60. A handle 58 is attached to the distal portion of the rod 60. A plate portion 62 is provided at the proximal end of the rod 60. Several reinforcement structures 64 are attached to the plate portion 62 in order to increase the stiffness and mechanical strength of the proximal portion of the handling tool 44. A plurality of attachment elements 46 protrude from the bottom side of the plate portion 62.
[0136] Each attachment element 46 is arranged and configured to be inserted into the large opening 50′ of the attachment structure of the cleaning ring 4. When an attachment element 46 has been inserted into a large opening 50′ of the attachment structure of the cleaning ring 4, the handling tool 44 is arranged in an unlocked configuration 66 as indicated with an unlocked padlock shown in
[0137] From this unlocked configuration 66, the handling tool 44 can be rotated clockwise into a locked configuration 68 as indicated with a locked padlock shown in
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[0139] The first belt 8 is attached to the cleaning ring 4 in a first mounting structure 14 and a second mounting structure 16. The second belt 8′ and the third belt 8″ are attached to the cleaning ring 4 in a similar manner.
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[0145] The cleaning belt 8 comprises a first end, in which a first bushing 70 is arranged. The cleaning belt 8 comprises a second end, in which a second bushing 70′ is arranged. The cleaning belt 8 comprises a cleaning section extending between the first end and the second end. The bushings 70, 70′ are formed as cylindrical tubular structures that are suitable for being used to mount the cleaning belt 8 to corresponding mounting structures. The bushings 70, 70′ extend perpendicular to the length of the cleaning belt 8. It can be seen that the bushings 70, 70′ protrude from the remaining part of the ends.
[0146] The cleaning section comprises a structured surface provided with a plurality of ridges 72 extending along the length of the cleaning section. The ridges 72 contain material that is suitable for and design to be subject to wear. The ridges 72 protrude from the remaining portion of the cleaning belt 8. Accordingly, the ridges 72 are arranged and configured to scrape and hereby clean a drill pipe, which the cleaning belt 8 is brought into engagement with.
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[0150] The first belt 8 is attached to the cleaning ring 4 in a first mounting structure and a second mounting structure. The second belt 8′ and the third belt 8″ are attached to the cleaning ring 4 in a similar manner. The first mounting structure is moveably arranged. By moving the first mounting structure from a first position to a second position, the tension in the cleaning belts is increased. Accordingly, the cleaning belts 8, 8′ can be tightened by decreasing the distance between the first mounting structure and the second mounting structure.
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[0152] The cleaning belt 8 comprises a first end portion 78, in which a first bushing 70 is arranged. The cleaning belt 8 comprises a second end portion 78′, in which a second bushing 70′ is arranged. The bushings 70, 70′ would typically be made of stainless steel.
[0153] The cleaning belt 8 comprises a cleaning section 86 extending between the first end portion 78 and the second end portion 78′. All parts of the cleaning belt 8 except for the bushings 70, 70′ would typically be made of rubber. In an embodiment, all parts of the cleaning belt 8 except for the bushings 70, 70′ are made from Neoprene rubber. In an embodiment, the hardness of the Neoprene rubber is in the range 45-55 Shore A. In an embodiment, the hardness of the Neoprene rubber is in the range 48-52 Shore A. In an embodiment, the hardness of the Neoprene rubber is 50 Shore A.
[0154] The first end portion 78 has a first longitudinal axis X. The second end portion 78′ has a second longitudinal axis Y. The bushing 70 of the first end portion 78 extends perpendicular to longitudinal axis X of the first end portion 78. Likewise, the bushing 70′ of the second end portion 78′ extends perpendicular to longitudinal axis Y of the second end portion 78′.
[0155] The bushing 70 of the first end portion 78 protrudes only in one direction from the first end portion 78, in which the bushing 70 is mounted. Likewise. the bushing 70′ of the second end portion 78′ protrudes only in one direction from the second end portion 78′, in which the bushing 70′ is mounted. The bushings 70, 70′ extend parallel to each other and protrude in different directions.
[0156] The cleaning section 86 has a longitudinal axis Z and the angle θ between the longitudinal axis Z of the cleaning section 86 and the longitudinal axis X of the first end portion 78 is in the range 10-40 degrees. The angle between the longitudinal axis Z of the cleaning section 86 and the longitudinal axis Y of the second end portion 78′ corresponds to the angle θ between the longitudinal axis Z of the cleaning section 86 and the longitudinal axis X of the first end portion 78.
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[0160] The cleaning belt 8 comprises an upper edge 82 and a lower edge 84, wherein the arced contact member 80 extends between the upper edge 82 and the lower edge 84. The upper edge 82 and the lower edge 84 extend parallel to each other. Moreover, the upper edge 82 and the lower edge 84 are straight.
[0161] In an embodiment, the arced contact member 80 is circularly arced, wherein the radius of curvature of the arced contact member is in the range 20-40 mm.
[0162] In an embodiment, the arced contact member 80 is circularly arced, wherein the radius of curvature of the arced contact member is in the range 25-35 mm.
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LIST OF REFERENCE NUMERALS
[0165] 2 Drill pipe cleaning system [0166] 4 Cleaning ring [0167] 6 Opening [0168] 7 Side opening [0169] 8, 8′, 8″ Cleaning belt [0170] 10 Drill pipe [0171] 12 Motor [0172] 14 First mounting structure [0173] 16 Second mounting structure [0174] 18 Ring opening [0175] 20 Wellbore [0176] 22 Drilling rig [0177] 24 Drilling mud [0178] 26 Support structure [0179] 28 Air spraying nozzles [0180] 30 Liquid spraying nozzle [0181] 32 Liquid [0182] 34 Air (e.g. ambient air) [0183] 36 Axial surface [0184] 38 Toothed wheel [0185] 40 Liquid guiding, tubular ring-shaped member [0186] 42 Air guiding, tubular ring-shaped member [0187] 44 Handling tool [0188] 46 Attachment element [0189] 48 Attachment structure [0190] 50 Small opening [0191] 50′ Large opening [0192] 52 Bottom plate [0193] 54 Liquid inlet [0194] 56 Air inlet [0195] 58 Handle [0196] 60 Rod [0197] 62 Plate portion [0198] 64 Reinforcement structure [0199] 66 Open configuration [0200] 68 Locked configuration [0201] 70, 70′ Bushing [0202] 72 Ridge [0203] 74 Air conduit [0204] 76 Toothed wheel [0205] 78, 78′ End portion [0206] 80 Contact member [0207] 82 Upper edge [0208] 84 Lower edge [0209] 86 Cleaning section [0210] A First position [0211] B Second position [0212] α, β Angle