Multi-compressor oil equalization
11788779 · 2023-10-17
Assignee
Inventors
- Lokanath Mohanta (Liverpool, NY, US)
- Arindom Joardar (Jamesville, NY, US)
- Nicolas Fonte (Montluel, FR)
Cpc classification
F25B2500/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/43172
PERFORMING OPERATIONS; TRANSPORTING
International classification
F25B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/431
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mixing device and a vapor compression system incorporating a mixing device are provided. The vapor compression system includes a suction line, at least two compressors, and at least one mixing device that is predominantly open (e.g., i.e., include at least a certain percentage, such as seventy percent (70%), of voids/openings). The suction line is used for transferring a working fluid made up of a mixture of a refrigerant and an oil. The suction line includes at least one inlet (e.g., for receiving the working fluid) and at least one outlet (e.g., for distributing the working fluid). The vapor compression system include a first compressor fluidly connected to a first outlet and a second compressor fluidly connected to a second outlet. At least one mixing device is disposed within the suction line (e.g., to increase an internal turbulence of the working fluid).
Claims
1. A vapor compression system comprising: a suction line for transferring a working fluid comprising a mixture of a refrigerant and an oil, the suction line comprising at least one inlet and at least one outlet; a first compressor and a second compressor in fluid communication with the suction line, the first compressor fluidly connected to a first outlet, the second compressor fluidly connected to a second outlet; and at least one mixing device disposed within the suction line, the mixing device configured to increase an internal turbulence of the working fluid, the mixing device comprising at least seventy percent (70%) void and wherein the at least one mixing device comprises at least one of: a plate configuration, the plate configuration comprising a honeycomb shaped cross-sectional area; a vane configuration, the vane configuration comprising a plurality of equidistantly spaced, circumferentially-extending vanes; and a swirl configuration, the swirl configuration comprising a plurality of equidistantly spaced, circumferentially-extending members, the plurality of members intersecting at a central axis of the suction line.
2. The vapor compression system of claim 1, wherein a first mixing device is disposed within a maximum distance upstream of the first outlet.
3. The vapor compression system of claim 1, further comprising a third compressor in fluid communication with the suction line, the third compressor connected to a third outlet, a second mixing device is disposed within a maximum distance upstream of the second outlet.
4. The vapor compression system of claim 3, further comprising a fourth compressor in fluid communication with the suction line, the fourth compressor connected to a fourth outlet, a third mixing device is disposed within a maximum distance upstream of the third outlet.
5. The vapor compression system of claim 1, wherein the refrigerant comprises a predominantly vapor phase, and the oil comprises a predominantly liquid phase.
6. A mixing device for increasing the turbulence of a working fluid comprising a mixture of a refrigerant and an oil in a suction line, the suction line comprising an internal diameter (D.sub.SL), the mixing device comprising: a plate configuration comprising a honeycomb shaped cross-sectional area, the honeycomb shaped cross-sectional area defined by a plurality of sidewalls and a plurality of voids, the honeycomb shaped cross-sectional area comprising at least seventy percent (70%) void wherein the plate configuration comprises a first side and a second side defining a plate thickness therebetween, the plurality of sidewalls and the plurality of voids extending from the first side to the second side, the plate thickness being less than 0.05(D.sub.SL).
7. The mixing device of claim 6, wherein each respective void is defined between at least five (5) sidewalls.
8. The mixing device of claim 7, wherein each respective sidewall comprises a width less than 0.05(D.sub.SL).
9. The mixing device of claim 6, wherein each respective void comprises an internal diameter between 0.3(D.sub.SL) and 0.08(D.sub.SL).
10. The mixing device of claim 6, wherein each respective void comprises at least one of: a predominantly uniform internal diameter from the first side to the second side, and a tapered internal diameter from the first side to the second side.
11. A mixing device for increasing the turbulence of a working fluid comprising a mixture of a refrigerant and an oil in a suction line, the suction line comprising an internal diameter (D.sub.SL), the mixing device comprising: a vane configuration comprising a plurality of equidistantly spaced, circumferentially-extending vanes, each respective vane comprising a vane angle of attack, a vane axial length, a vane height, and a vane thickness, wherein at least one of: the vane angle of attack is between 15° and 45°, the vane axial length is between 0.05(D.sub.SL) and 0.5(D.sub.SL), the vane height is between 0.05(D.sub.SL) and 0.2(D.sub.SL), and the vane thickness is between 0.005(D.sub.SL) and 0.02(D.sub.SL) wherein the vane configuration further comprises a circumferential ring, the plurality of equidistantly spaced circumferentially-extending vanes connected to the circumferential ring.
12. The mixing device of claim 11, wherein the circumferential ring comprises a ring height and a ring thickness, at least one of the ring height and the ring thickness are between 0.01(D.sub.SL) and 0.1(D.sub.SL).
13. The mixing device of claim 11, wherein each respective vane comprises at least one of: a rectangular configuration and a tapered configuration, the rectangular configuration comprising a uniform vane height along the vane length, the tapered configuration comprising a non-uniform vane height along the vane length.
14. A mixing device for increasing the turbulence of a working fluid comprising a mixture of a refrigerant and an oil in a suction line, the suction line comprising an internal diameter (D.sub.SL), the mixing device comprising: a swirl configuration comprising a plurality of equidistantly spaced, circumferentially-extending members, the plurality of members intersecting at a central axis of the suction line, each respective member comprising a straight portion and a flap portion, the straight portion configured approximately parallel to the central axis of the suction line, the flap portion comprising a flap angle of attack, a flap axial length, and a flap thickness, wherein at least one of: the flap angle of attack is between 15° and 45°, the flap axial length is between 0.05(D.sub.SL) and 0.5(D.sub.SL), and the flap thickness is between 0.005(D.sub.SL) and 0.02(D.sub.SL).
15. The mixing device of claim 14, wherein the swirl configuration further comprises a circumferential ring, the plurality of equidistantly spaced circumferentially-extending members connected to the circumferential ring.
16. The mixing device of claim 14, wherein the straight portion comprises a straight axial length between 0.05(D.sub.SL) and 0.25(D.sub.SL).
17. The mixing device of claim 14, wherein the flap portion comprises a split, the split comprising a split depth and a split width, the split depth being between 50% and 100% of the flap axial length, the split width being between 0.1(D.sub.SL) and 0.5(D.sub.SL).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The subject matter, which is regarded as the disclosure, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The following descriptions of the drawings should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
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DETAILED DESCRIPTION
(11) As will be described below, a mixing device and a vapor compression system including at least one mixing device are provided. It should be appreciated that the vapor compression system described herein is a multi-compressor vapor compression system, meaning that at least two compressors are included within the vapor compression system. By incorporating at least one mixing device, the vapor compression system may be capable of preventing or at least mitigating inadequate lubrication of one or more compressors. This inadequate lubrication is commonly caused by the oil (e.g., mixed within the working fluid, which is made up of a mixture of a refrigerant and an oil) being unevenly distributed amongst the compressors. In certain instances, this uneven distribution may be caused by the different materials being in different phases (e.g., the refrigerant may be in a predominantly vapor phase and the oil may be in a predominantly liquid phase when entering the compressors). The mixing device described herein is strategically configured and placed to help prevent or at least mitigate this uneven distribution. Although the mixing device described herein may be viewed as a static mixer it is envisioned that the mixing device may, in certain instances, be a dynamic mixer (e.g., configured as an impeller, etc.). By incorporating a mixing device, the oil may be more evenly distributed throughout the working fluid (e.g., compared to if no mixing device were used), which may help ensure that each compressor within the vapor compression system receives an adequate amount of oil as to remain lubricated. For example, the mixing device described herein may help to ensure that each compressor receive the same, or approximately the same, amount of oil.
(12) With reference now to the Figures, a schematic illustration of a vapor compression system 100 including a condenser 150, an expansion valve 140, an evaporator 130, a suction line 120, at least two compressors 110 in fluid communication with the suction line 120, and at least one mixing device 160 disposed in the suction line 120 is shown in
(13) Regardless of the specific type of refrigerant that is in the working fluid, the working fluid will contain at least a certain proportion of oil (e.g., as little as 0.1% of the mixture in some instances) and a certain proportion of refrigerant (e.g., at least 90% of the mixture in some instances). It will be appreciated that the type of oil used may be dependent, at least in part, on the refrigerant selected. This oil may be actively or passively managed by the vapor compression system 100. For example, the oil may either remain within the working fluid (e.g., mixed with the refrigerant) as the working fluid circulates through the vapor compression system 100, or it may be removed (e.g., using an oil separator (not shown)) after the working fluid passes through the compressors 110. Regardless of whether actively or passively managed, this oil may be used to lubricate the compressors 110. As such, it is critical that each compressor 110 receive an adequate supply of oil so as to remain lubricated. It is envisioned that by positioning at least one mixing device 160 in the suction line 120 each of the compressors 110 will receive an adequate supply of oil (e.g., as the mixing device(s) 160 may help ensure the oil is evenly distributed in the working fluid such that each compressor 110 receives the same, or approximately the same, amount of oil).
(14) As shown in
(15) To ensure that the oil is adequately mixed before a proportion of the working fluid enters the first compressor 110(a), the vapor compression system 100 may include a first mixing device 160(a) within a maximum distance D.sub.1 upstream of the first outlet 122(a). It should be appreciated that the maximum distance D.sub.1, D.sub.2, D.sub.3 may be any distance that ensures the oil remains mixed with the refrigerant (e.g., such as one (1) meter away from the respective outlet 122). In certain instances, the maximum distance D.sub.1, D.sub.2, D.sub.3 is set based upon the internal diameter D.sub.SL of the suction line 120. For example, the maximum distance D.sub.1, D.sub.2, D.sub.3 may be between two (2) times and twenty (20) times the internal diameter D.sub.SL of the suction line 120. For illustrative purposes, if the internal diameter D.sub.SL of the suction line 120 is 50 mm (equivalent to approximately 2 inches), then the maximum distance D.sub.1, D.sub.2, D.sub.3 may be between 0.1 meters and 1 meter away from the respective outlet 122. It should be appreciated that the internal diameter D.sub.SL of the suction line 120 may be between 12 mm and 130 mm (equivalent to approximately 0.5 inches to 5 inches).
(16) As shown in
(17) Although the vapor compression system 100 described herein is configured to include multiple compressors 110, at times, the vapor compressor system 100 may not utilize all the compressors 110. For example, at times, the vapor compressor system 100 may need to provide for higher cooling capacity (which may require a higher refrigerant compression rate), and at other times, a lower cooling capacity (which may require a lower refrigerant compression rate). To provide continuous efficient supply of the desired amount of compressed refrigerant, the vapor compression system 100 may periodically shut down one or more of the compressors 110 or reduce the operational speed of one or more of the compressors 110. It is envisioned that the vapor compression system 100 may include one or more valves (not shown) to help prevent the flow of working fluid to shutdown compressors 110. The control of the compressors 110 and/or the valves (not shown) may be completed by a controller (not shown), which may be viewed as a programmable logic controller (PLC) or programmable controller, capable of receiving inputs and outputs from one or more sensors, and may include a processor (e.g., a microprocessor) and a memory for storing the programs to control components of the vapor compression system 100 (e.g., the operation of the compressors 110). The memory may include any one or combination of volatile memory elements (e.g., random access memory (RAM), non-volatile memory elements (e.g., ROM, etc.)), and/or have a distributed architecture (e.g., where various components are situated remotely from one another, but can be accessed by the processor).
(18) Regardless of how the compressors 110 are controlled, it is critical that the compressors 110 remain lubricated when in operation As described above, the vapor compression system 100 includes at least one mixing device 160 to help ensure adequate lubrication of the compressors 110. As will be described below, the mixing device(s) 160 may have at least one of: a plate configuration with a honeycomb shaped cross-sectional area (shown in
(19) As shown in
(20) As shown in
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(22) Each respective vane 163 may include at least one of: a rectangular configuration (shown in
(23) As shown in
(24) As shown in
(25) The use of the terms “a” and “and” and “the” and similar referents, in the context of describing the invention, are to be construed to cover both the singular and the plural, unless otherwise indicated herein or cleared contradicted by context. The use of any and all example, or exemplary language (e.g., “such as”, “e.g.”, “for example”, etc.) provided herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed elements as essential to the practice of the invention.
(26) While the present disclosure has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the claims.